REMKO KWD EC Series, KWD 25 EC, KWD 85 EC, KWD 70 EC, KWD 35 EC Assembly And Operating Instructions Manual

...
Assembly and operating instructions
REMKO KWD EC series
Chilled water ceiling cassettes with EC fans
dual conductor version
KWD 25 EC, KWD 35 EC, KWD 45 EC, KWD 55 EC, KWD 70 EC, KWD 85 EC, KWD 100 EC
Edition GB -11 Read the instructions prior to performing any task!
Contents
Safety notes
Environmental protection and recycling
Transport and packaging
Guarantee
Unit description
System layout
Operation
Shutdown
Care and maintenance
Troubleshooting and customer service
Installation instructions for qualified personnel
Installation
Condensate drainage connection
4
4
4
5
5
6
7-16
17
17-18
19-20
21
22-25
25
Electrical wiring
Electrical drawings
Configuration, external controllers, enabling contact
Speed control with external signal control
Internal network
Leak testing
Before commissioning
Commissioning
Unit dimensions
Technical data
Exploded view of the unit
Spare parts list
Carefully read this operating manual prior to commissioning / the units! This operating manual is a translation of the German original.
26
27
28-29
29
30
31
31
31-32
32
33-36
37-38
37-38
These original instructions are an integral part of the unit and must always be kept in the vicinity of the installation location or on the unit itself.
Subject to modifications; no liability accepted for errors or misprints!
3
REMKO KWD EC series
Safety notes
Carefully read the operating manual before placing the unit in service for the first time. It contains useful tips as well as hazard warnings to prevent injury or material damage the directions in this manual can endanger persons, the environment and the equipment itself and will void any claims for liability.
Keep this manual close to the units.
The units and components
should not be exposed to any mechanical load, and extreme levels of humidity or sunlight.
Only qualified personnel may
set up and install the units and components.
The set-up, connection, and
operation of the unit and its components must take place in accordance with the operating conditions stipulated in this manual and comply with all applicable local regulations.
Mobile units must be set up
securely on suitable surfaces and in an upright position. Stationary units must be permanently installed for operation.
Modification of the units
and components supplied by REMKO is not permitted and can cause malfunctions.
Units and components may
not be operated in areas where there is an increased risk of damage. Observe the minimum clearances.
. Failure to follow
and notes,
The operational safety
of the units and components is only assured if they are fully assembled and used as intended. Safety devices may not be modified or bypassed.
Do not operate units
or components if there are obvious defects or signs of damage.
All housing parts and openings
in the unit, e.g. air inlets and outlets, must be free of foreign objects, liquids, or gases.
The units and components must
be kept at an adequate distance from flammable, explosive, combustible, abrasive and dirty areas or atmospheres.
Contact with some parts
of the unit or components can result in burns or other injuries.
Installation, repair
and maintenance work may only be carried out by authorised specialists. Visual inspections and cleaning can be performed by the operator as long as the unit is disconnected from the power.
Take appropriate precautions
when performing installation, repair or maintenance work or cleaning the unit to make sure the unit does not pose a danger to persons.
Environmental protection and recycling
Disposing of packaging
All products are packed for transport in environmentally friendly materials. Make a valuable contribution to reducing waste and sustaining raw materials. Only dispose of packaging at approved collection points.
Disposing of the units and their components
Only recyclable materials are used to manufacture the units and components. Help protect the environment by ensuring that the units or components (for example batteries) are not disposed of in household waste, but only in accordance with local regulations and in an environmentally safe manner, e.g. using authorised disposal and recycling specialists or council collection points.
Transport and packaging
The units are shipped in sturdy transport packaging. Immediately check the units on delivery and make a note of any damage or missing parts on the delivery note. Inform the forwarding agent and contractual partner.
The electrical power supply is
to be adapted to the requirements of the units.
4
The units and components
should not be exposed to any mechanical load, extreme levels of humidity or direct exposure to sunlight.
Claims under guarantee made at a later date will not be accepted.
Guarantee
As a prerequisite for any guarantee claims to be considered, it is essential that the ordering party or its representative complete and return the "certificate of warranty" to REMKO GmbH & Co. KG at the time when the units are purchased and commissioned. The guarantee conditions are listed in the "General terms and conditions". Furthermore, only the parties to a contract can conclude special agreements beyond these conditions. In this case, contact your contractual partner in the first instance.
Unit description
In cooling mode the unit (chilled water outlet) extracts the heat from the interior room to be cooled into the fin register and passes it on to the cold operating medium - water or a mix of water and glycol ­within a closed medium cycle. As a result of the heat exchange, the medium heats up and the emergent air cools the room down. In heating mode, a warm operating medium warms the room to be heated. The medium cools down as a result of the heat exchange. To control the cooling or heating capacity, a valve assembly that is available as an accessory is used, which routes the operating medium through the register
Medium cycle schematic
Recirculating fan
Medium inlet connection
M
(energy is given up) or past the resister (energy is not given up). The unit is designed for installation in suspended ceilings (horizontal installation), in an indoor area.
Thanks to the new and very robust brushless EC fans (electronically commutated), the energy consumption, particularly in the low speed range, can be reduced significantly and the fan speed can be adjusted infinitely to the requirements. This also enables an infinitely variable output of the cooling or heating capacity in order to obtain an even more constant temperature in the room. The unit can be operated via numerous controller options or via an external control signal. The applications can be adjusted easily using jumpers. The following controls are possible:
Single control using the IR remote control provided by the factory, alternative cabled remote control (accessory) with five-stage fan operation
Network control for up to
32 units, all units within a group via a REMKO bus provided by the factory with five-stage fan operation
Network control for up to
32 units, specific units within a group via a REMKO bus provided by the factory with five-stage fan operation
3-way valve
assembly
(Accessories)
M
2-way valve
assembly
(Accessories)
M
Single control using the wired
room temperature controller (provided by the customer or available as an accessory) with three-stage fan operation
Group control using the wired
room temperature controller
and switching relay (provided
by the customer or available as an accessory) with three­stage fan operation
Single control via external
0 - 5V or 0 - 10V signal (e.g. CBCS) with infinitely variable fan operation
Modbus network control
via external hardware or CBCS with infinitely variable fan operation
The unit comprises a fin register, an EC recirculating fan, a condensate tray with a condensate pump, an additional condensate tray for the valve assembly, swing fins, controller with IR remote control and shape improver, a discrete cover for horizontal installation within suspended ceilings. The controller enables the air quantity to be reduced or increased by adjusting the jumpers. This can also be done retroactively and is used to be able to react to changes to the room's use. A potential-free input for the "Enabling contact" and an output for "Operating modes" and "Cooling/heating request" are available.
The accessories available include room temperature controllers for installation in the unit or on the wall, a cooling valve assembly and condensate pumps.
Register
Medium outlet connection
5
REMKO KWD EC series
System layout
Intended use
The unit is designed Depending on the model and the equipment, the units are only intended to be used as a cold water drain to cool or warm the operating medium water or a water-glycol mixture within a closed medium cycle. Any other use or use in a way that exceeds the definition above is considered non-intended use. The manufacturer/supplier assumes no liability for damages arising from non-intended use. The user bears the sole risk in such cases. Using the equipment as intended also includes working in accordance with the operating manual and installation instructions and complying with the maintenance requirements.
for a 2-conductor system.
The system has 2 medium pipes
(conductors: Supply and return
flow) for cooling using a cold
medium or heating using a warm
medium.
In cooling mode the combined
cooling register / heating register
in the indoor unit extracts the heat
from the room air by absorbing it
into the operating medium.
A circulation pump transports the
heated medium to a chiller which
extracts the heat from the medium
in an evaporator and then passes it
on to the outside air via a cooling
cycle in a condenser. The cooled
System layout
Indoor area 1
Condensate drainage line Condensate drainage line Condensate drainage line
Indoor area 2 Indoor area 3
operating medium is then fed in once again to the unit medium circuit.
With 2-conductor systems, which are used for cooling or heating, the heating capacity can be generated through a chiller with heat pump function or through a boiler and fed into the circuit. In heating operation, the indoor unit can deliver the heat from the operating medium to the room air.
Condensate collecting drainage
Cold water drain
Outdoor area
6
Cold water drain
Infrared remote controlInfrared remote control Cabled remote control
Chiller
Cold water drain
Medium outlet
Medium inlet
Operation
The unit has a variety of operating modes.
Furthermore, the fan motor can be controlled virtually infinitely via
an external 0 - 5V or 0 - 10V signal. The infrared remote control provided by the factory or the cabled remote control
Use the separate operating manuals
for this purpose. that is available as an accessory can be used to operate up to 32 units within a REMKO bus or individually.
At the same time, operation can be carried out via an external controller with a three-stage fan speed, via a room temperature controller that is available as an accessory or via a controller that is provided by the customer (e.g. CBCS).
Single control with three-stage fan operation via an external controller
TIP
Help by reducing energy usage in stand-by mode! If the unit, the system or the components are not being used, we recommend disconnecting the power supply. Our recommendation does not apply to safety relevant components.
Group control with three-stage fan operation via an external controller
Controller
provided
by the
customer
Single operation with five-stage fan operation via IR or alternative cabled remote control
Control in REMKO networks with five-stage fan control and group operation on all slave units
Master
CBCS
Slave Slave
Switching relay
Controller
provided
by the
customer
Operation with an external 0 - 5/10V signal and infinitely variable fan operation via external controller
Control in REMKO networks with five-stage fan control and single control on specific slave units
CBCS
0 - 5/10V
signal
Master
Slave Slave
alternative operation
alternative operation alternative operation
Master
addressing
Slave 1
addressing
Slave 2
addressing
7
REMKO KWD EC series
Manual mode
The unit can also be started manually. Press the RESET key on the receiver unit of the cover to activate automatic mode. In manual mode, the following settings apply:
Cooling mode: 24 °C, Fan speed AUTO Heating mode: 26 °C, Fan speed AUTO
Press a key on the infrared remote control to interrupt manual mode.
Display
The illuminated display LEDs indicate the set fan speed.
LED H (red) = high fan speed LED M (yellow) = medium fan speed LED L (green) = low fan speed
Operation with IR remote control that is fitted as standard
The unit is easily operated using the standard infrared remote control. The indoor unit beeps to acknowledge the correct transmission of data. If it is not possible to program the indoor unit with the remote control, then it can also be manually operated. The infrared remote control sends the programmed settings a distance of up to 6 m to the receiver of the unit (fig. 1, page 7). Data will only be received correctly if the remote control is pointed at the receiver and no objects are obstructing the transmission path.
First insert the supplied batteries (2 each, type AAA) into the remote control. To do so, remove the flap from the battery compartment and insert the batteries the correct way around (see markings)
TIP
Help by reducing energy usage in stand-by mode! If the unit, the system or the components are not being used, we recommend disconnecting the power supply. Our recommendation does not apply to safety relevant components.
Receiver on indoor unit
Unit for receiving signals from the remote control
CAUTION
If the LEDs, flash, a malfunction has occurred on the indoor unit. (See chapter on troubleshooting and customer service)
NOTE
Immediately replace flat batteries with a new set, otherwise there is a risk of leakage. It is recommended that the batteries are removed if the equipment is shut down for longer periods.
LEDHLEDMLEDLRESET key
Manual mode
8
Keys on the remote control
1 Max. distance 6 m
max. 6 m
Keys on the remote control
"POWER" key
Press this key to start the unit.
"TEMP" key
Press this key to set the desired temperature in 1 °C steps within the range of 16 °C to 30 °C.
"TIME-SET" key
Press this key to set the time.
"MODE" key
Press this key to select the operating mode. The indoor unit has 5 modes:
1. Automatic mode (COOL/HEAT): In automatic mode, the temperature is maintained at the constant target temperature.
2. Cooling mode (COOL): In cooling mode, the warm room air is cooled to the lower pre-set target temperature.
3. Dehumidification mode (DRY): In this mode, the room is mainly dehumidified.
4. Recirculation mode (FAN) In circulation mode, the air is only circulated. The room temperature is not controlled.
5. Heating mode (HEAT): In heating mode, the cold room air is heated to the pre-set higher temperature.
"SWING" key
This key switches on the oscillating fins to provide improved air distribution in the room. It can also be used to lock the fins.
"FAN" key
Press this key to set the desired fan speed. 4 stages are available here: Automatic, high, medium and low fan stage.
"TIME-OFF" key
This key is used to program the automatic switch-off function for the indoor unit.
"TIME-ON" key
This key is used to program the automatic switch-on function for the indoor unit.
"C" key
This key is used to activate the time setting.
"R" key
Press this key to reset the remote control to its factory settings.
"NETWORK" key
Use this key to transfer the data that was set to all other units within a network.
"SLEEP" key
Pressing this key will automatically increase or decrease the target temperature by 1 °C within an hour in cooling mode and heating mode respectively.
"SILENT" key
Press this key to set a particularly low fan speed.
"TURBO" key
Press this key to set a particularly high fan speed.
9
REMKO KWD EC series
Key functions
A symbol is shown on the display to indicate that the settings are being transferred.
POWER Key
TEMP Key
TIME Key
Press the POWER key to activate/deactivate the indoor unit. The pro­grammed settings and parameters are shown on the display before the unit switches off.
POWER
The TEMP key is used to set the desired target temperature in 1 °C steps. This setting is not possible in FAN recirculation mode.
TEMP TEMP
Use a small pen or similar to press recessed key C, the time will flash on the display. Press and hold the TIME-SET key to, at first slowly, and then quickly adjust the clock time. Once it has been set, press the C key again to save the time. The display will stop flashing.
RESET Key
10
TIME-SETC C
Use a small pen or similar to press recessed key R. All the symbols will appear on the display. After approx. 5 seconds, only the time will flash on the display. After pressing recessed key C, press and hold the TIME-SET key to set the time. Once it has been set, press the C key again to save the time. The display will stop flashing.
R 5 sec. C
Setting the time
MODE Key
Press the MODE key to change to another mode. A total of 5 modes
are available:
Auto MODE
1. COOL/HEAT
Automatic mode, automatic selection of cooling
or heating mode
2. COOL
Cooling mode, mainly used in summer
3. DRY Dehumidification mode, summer or winter mode
4. FAN Recirculation mode, no cooling or heating output
5.
HEAT Heating mode, mainly used in winter
MODE MODE MODE MODE
Press the MODE key once or repeatedly to switch to automatic mode.
In this mode, the controller automatically selects COOL or HEAT mode
depending on the temperature. The temperature is then maintained
at the set value. The prerequisite is that sufficient cooling or heating
medium at an appropriate temperature is available.
The FAN should be set to AUTO.
The target temperature is below the room temperature
The target temperature is above the room temperature
MODE
TEMP
COOLING
or
HEATING
Cool MODE
Dry MODE
Press the MODE key once or repeatedly to switch to cooling mode.
Use this mode to cool the room air to the desired target temperature.
Press the TEMP
/ keys to set the desired room temperature in 1 °C steps. If the room temperature is 1 °C above the desired temperature and sufficient coolant is available, the indoor unit will start to cool the room air. If the actual temperature falls approx. 0.5 °C below the set room temperature, the controller switches cooling off.
MODE
COOLING MODE
Press the MODE key once or repeatedly to switch to dehumidification mode. Use this mode to dehumidify the room in an unregulated fashion. After pressing the DRY key, select the desired temperature and fin position. It is not possible to set the fan speed. The fan is switched off at certain intervals to lower the temperature at the cooling battery. The low temperature causes the air temperature at the fins to fall below the dew point. Excess humidity in the air condenses on the cooling battery and the room is dehumidified.
MODE
DEHUMIDIFICATION MODE
11
REMKO KWD EC series
Fan MODE
Heat MODE
Press the MODE key once or repeatedly to switch to recirculation mode. In this mode, the unit is used as an air circulation unit. The room is neither heated nor cooled.
MODE
TIP
This mode allows the heat trapped under the ceiling to be circulated to the lower regions of the room in winter.
CIRCULATION MODE
Press the MODE key once or repeatedly to switch to heating mode. Use this mode to heat the room air to the desired target temperature. The prerequisite for this is that sufficient heat is present in the cold water system.
Press the TEMP / key to set the desired room temperature in 1 °C steps. If the room temperature is below the set target temperature, the three-way valve provided by the customer opens. If there is sufficient heating medium available, the indoor unit starts to warm up the air in the room. If the actual temperature rises approx. 1 °C above the set room temperature, the controller switches the valve off.
NOTE
Cooling mode: We recommend setting the target temperature to max. 6 °C below the outdoor temperature. The automatic fan speed and swing functions should also be used.
SWING Key
MODE
HEATING MODE
NOTE
Heating mode: The fan will only start when the fin temperature reaches 38°C.
TIP
Heating mode: We recommend setting the target temperature to max. 28°C. Maximum fan speed and the lowest fin setting should also be used.
The SWING key is used to provide continual and automatic vertical adjustment of the fins. When switched on, the cooled air inside the room is distributed better. If the SWING key is pressed during the swing motion, the fins stop in their current position. Pressing the key again resumes the swing motion.
12
SWING SWING
SWING SWING SWING SWING
FAN Key
After pressing the "FAN" key, "AUTO" is shown on the fan speed dis­play. Each press of the key cycles through a high (H), medium (M) and low (L) speed setting.
In AUTO mode, the controller selects the fan speed automatically. The greater the difference between the target and actual temperature, the higher the speed. A fixed speed is set in all stages.
SILENT Key
TURBO Key
Automatic
FAN
Stage H
FAN FAN
Stage M Stage L
Pressing the "SILENT" key sets the fan to a particularly low speed and the fan symbol starts to flash. This stage is used to reduce the noise emis­sions again for example. After pressing the "FAN" key, SILENT mode is exited.
Automatic
SILENT
SILENT stage
FAN
Pressing the "TURBO" key sets the fan to a particularly high speed and the fan symbol for stage H starts to flash. This stage is used to cool or heat the room faster for example. After pressing the "FAN" key, TURBO mode is exited.
Automatic
TURBO
FAN
TURBO stage
13
REMKO KWD EC series
TIME Keys
Switch-on time
Switch-off time
The TIME-ON/-OFF keys are used to program the switch-on/off time, the TIME-SET key to set the time.
Press the TIME-ON or TIME-OFF key to activate the timer. The clock display then disappears. The timer symbol for the switch-on/off time will flash. Press the TIME-SET key to set the desired switch-on/off time in 10 minute steps. After programming has been completed, the settings are transmitted to the indoor unit. For delayed switch-on, press the TIME-ON key, for delayed switch-off, press the TIME-OFF key. The timer symbol will stop flashing and the indoor unit beeps to acknowledge the programmed parameters. The unit automatically switches on or off once the programmed time is reached. If the indoor unit is switched on automatically, the previously set mode, temperature and fan speed are activated. . The switch-on/off time can be prematurely cancelled by pressing the appropriate TIME key or POWER key.
Switch-on time
TIME-ON TIME-SET TIME-ON
SLEEP Key
Switch-off time
TIME-OFF TIME-SET
TIME-OFF
After the SLEEP key is pressed, the symbol is shown on the display and the room temperature is raised or lowered by 0.5 °C in cooling and heating mode respectively 30 minutes after the function starts up. After a further 30 minutes, the room temperature is raised or lowered by 1 °C in cooling and heating mode respectively. After a further hour, the room temperature is held at a constant 2°C above or below the original target temperature in cooling and heating modes respectively. This temperature is then maintained at a constant level. This function is disabled by pressing the POWER or SLEEP key. The symbol on the display extinguishes.
COOLING MODE
SLEEP SLEEP
HEATING MODE
SLEEP SLEEP
14
NETWORK Key
The NETWORK key enables the settings on the master unit (leading unit) to be transferred to all salve units (subsequent units) on the network. All units confirm that they have received the settings correctly by beeping. The infrared remote controls do not copy the changed settings. Press and hold the key for 5 seconds to transfer. However, each individual unit can still be operated individually after this.
NETWORK
min. 5 sec.
Master / slave behaviour
Confirmation of transfer to all units by a beep
If multiple units are installed, for example within a room, a higher-level unit (leading unit = master) can transfer the remote control's settings to all lower-level units (subsequent unit = slave). To transfer the data, the leading unit is connected to the subsequent units via a bus connection line (accessory). The master unit can be operated via a standard infrared remote control or via a fixed cabled remote control (accessory). The data that is sent is then transferred to all other slave units via the internal bus line. The number of slave units is limited to 31.
Master
00 01 02 03 04 05 31
Address
Slave
Two different network variants are available:
1. Operating a group:
Leading unit (master) function: A standard IR or an alternative cabled remote control for the master unit can control the master
and all slave units. Subsequent unit (slave) function: A standard IR or an alternative cabled remote control for the slave unit can control the only
the corresponding slave unit.
2. Operating a group or specific units within a group:
Leading unit (master) function: A cabled remote control that is available as an accessory for the master unit can control the master unit,
all slave units as a group or individual slave unit separately.
Subsequent unit (slave) function: A cabled remote control that is available as an accessory for the slave unit can control the only the slave
unit to which it is connected.
15
REMKO KWD EC series
The following table is used to assign the relevant selected addresses to the corresponding room designation. The procedure for assigning addresses to units is described in the "Configuration" chapter. The master unit must be allocated address 00. Also note that the same address can also be assigned to multiple units in order to operate a corresponding unit group.
Address Room designation
00 --> Master 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
16
Shutdown
Care and maintenance
Temporary shutdown
1.
Let the unit run for 2 to 3 hours in circulation mode, or in cooling mode at maximum temperature, to extract any residual humidity from the unit.
2. Shut down the system using the controller.
3. Switch off the power supply to the unit.
4. Check the unit for visible signs of damage and clean it as described in the "Care and maintenance" chapter.
Permanent shutdown
Ensure that units and components are disposed of in accordance with local regulations, e.g. through authorised disposal and recycling specialists or at collection points.
REMKO GmbH & Co. KG or your contractual partner will be pleased to provide a list of certified firms in your area.
Regular care and maintenance ensure the trouble-free operation and long service life of the unit.
CAUTION
Care and maintenance work may only be carried out if the unit is disconnected.
Care
Ensure the unit is protected against dirt, mould and other deposits.
Clean the unit using a damp cloth. Do not use any caustic, abrasive or solvent-based cleaning products. Do not use a jet of water.
Clean the fins on the unit prior to long shutdown periods.
Maintenance
We recommend that you take out a maintenance contract with an annual service from an appropriate specialist firm.
Cleaning the cover
1. Disconnect the power supply to the unit.
2. Open and fold down the air inlet guard on the cover.
3. Clean the grill and cover with a soft, damp cloth.
4.
Switch the power supply back on.
Air filter for indoor unit
Clean the air filter at intervals of no more than 2 weeks. Reduce this interval if the air is especially dirty.
TIP
A maintenance contract will guarantee that your system always operates reliably!
Type of task
Checks / Maintenance / Inspection
General
Medium cycle bleeding
Check medium filling
Contamination of fin register
Filter contamination
Check voltage and current
Check function of fan
Check condensate drainage
Check insulation
Commissioning
Monthly
Half-yearly
Yearly
17
REMKO KWD EC series
Cleaning the filter
1. Disconnect the power supply to the unit.
2. Open and fold down the air inlet guard on the cover. The filter is held in place by the flaps screwed in at the side of the intake grill (Fig. 2).
3. Tilt the filter and lift it out (Fig. 3).
4. Clean the filter with a commercially available vacuum cleaner. Turn the dirty side upwards to do this (Fig. 4).
5. Dirt can also be removed by carefully cleaning with lukewarm water and mild cleaning agents. Turn the dirty side downwards to do this (Fig. 5).
Cleaning the condensate pump
The unit includes a built­in condensate pump for pumping the condensate to a drain at a higher level.
The pump is more or less maintenance-free. The condensate drainage lines should be checked for dirt at regular intervals. Clean them as required.
If an external pump is also used, observe the care and maintenance instructions in the separate operating manual.
2 Air inlet grill on the cover 3 Pull out the filter
6. If water is used, let the filter dry out properly in air before replacing it in the unit.
7. Carefully insert the filter. Ensure that it locates correctly.
8. Close the cover as described above but in reverse order.
9.
Switch the power supply back on.
10.
Switch the unit back on.
4 Cleaning using a vacuum cleaner 5
Cleaning with lukewarm water
18
Troubleshooting and customer service
The unit and components are manufactured using state-of-the-art production methods and tested several times to verify that they function correctly. However, if malfunctions should occur, please check the functions as detailed in the list below. With systems for cooling or heating with indoor units, chillers or heating systems the chapter "Troubleshooting and customer service" in all operating manuals must also be observed. Please inform your dealer if the unit is still not working correctly after all function checks have been performed!
Operational malfunctions
Malfunction Possible cause Check Remedial measures
The unit does not start or switches itself off.
Power failure, under-voltage.
Mains fuse faulty. Master switch off.
Power supply damaged.
Waiting time after switching on too short.
Operational temperature range too low or exceeded.
Power surge due to thunderstorm.
External condensate pump alarm.
Heating mode: Minimum heat exchanger temperature not reached
Does all other electrical equipment function correctly?
Are all lighting circuits functioning correctly?
Does all other electrical equipment function correctly?
Does a restart occur after around 5 minutes?
Are the fans in the indoor unit and outdoor unit working correctly?
Have there been any lighting strikes in the area recently?
Has the pump shut down due to a malfunction?
Is the unit in the warm-up or cool-down phase (see "Malfunction indicated by flashing code")?
Check the power and wait for it to come back on if necessary.
Replace the mains fuse. Switch on the master switch.
Repair by specialist firm.
Plan for longer wait period.
Observe temperature ranges of indoor unit and outdoor unit.
Turn the main fuse off and turn it on again. Inspection by certified service centre.
Check the pump and clean it if necessary.
Check or increase the inlet temperature.
The unit does not respond to the remote control.
Please note that this "Troubleshooting table" continues on the next page!
Transmission distance too large / receiving problem.
Remote control is faulty
Receiver and transmitter are exposed to too much sunlight.
Electromagnetic fields disrupt the transmission.
Key on remote control stuck / dual key operation.
Batteries of remote control are flat.
Does the indoor unit beep when pressing a key?
Is the unit running in manual mode?
Does it function correctly in the shade?
Does it function after removing potential sources of interference?
Does the "Transmitting" symbol appear on the display?
Have new batteries been inserted? Is the display incomplete?
Reduce the distance to less than 6 m and change location.
Replace remote control.
Shade the transmitter and receiver.
Signal is not transmitted when interference sources are operational.
Release the key / press only one key.
Insert new batteries.
19
REMKO KWD EC series
Malfunction Possible cause Check Remedial measures
Valve assembly jammed, not working, not yet fully activated.
Is electrical power present at the valve head or has the time period of 3 minutes after activation passed?
Have the valve head replaced or wait for time period to pass.
The unit works at reduced or no cooling/heating capacity.
Condesate is leaking out of the unit.
Filter is dirty / air inlet / outlet opening is blocked by debris.
Windows and doors open / heat or cold load was increased.
Cooling mode is not set.
Inlet temperature in cooling mode too high.
Inlet temperature in heating mode too low.
Collector reservoir drain pipe blocked / damaged.
External condensation pump or floater defective.
Condensation has collected in the condensate drainage line.
Condensate cannot be discharged.
Float is stuck or jammed due to excessive dirt.
Have the filters been cleaned? Clean filters.
Have structural / usage modifications been made?
Does the "cooling" symbol appear on the display?
Is the inlet temperature approx. + 5 - + 10 °C and is the circulation pump working?
Is the inlet temperature approx. + 24 - + 45 °C and is the circulation pump working?
Can the condensate drain off without any obstruction?
Is the collection tray full of water and the pump not running?
Is there an incline on the condensate drainage line and is it clear?
Are the condensate drainage lines unblocked and is there a steady incline? Are the condensate pump and liquid level switch functioning correctly?
Are the LEDs on the receiver unit of the indoor unit flashing?
Close windows and doors / install additional systems.
Correct the unit's settings.
Reduce inlet temperature.
Increase inlet temperature.
Clean the drainage pipe and collection container.
Have pump replaced by certified service centre.
Route the condensate drainage line with an incline and clean it.
Route the condensate drainage line with an incline and clean it. Replace the faulty liquid level switch or condensate pump.
Have it cleaned by specialist firm.
Malfunction indicated by flashing code
H
(red)M (yellow)L (green)
On Fan at max. speed Normal operating condition
On Fan at medium speed Normal operating condition
Flashes
Flashes
On Flashes Flashes Register probe faulty / tripped Contact specialist dealer
Flashes
Flashes On Heat exchanger/anti-freeze protection probe >75°C Reduce the medium temperature
Flashes Flashes Heating mode: Overheating protection for indoor unit Reduce the medium temperature
Flashes Flashes Indoor unit ambient air probe faulty/tripped Contact specialist dealer
Flashes Flashes Flashes Condensation pump liquid level switch faulty/tripped Contact specialist dealer
On Flashes Window contact tripped / system in standby
20
Cause Required action
On Fan at low speed Normal operating condition
Heating mode: Warm-up phase, fan not active, heat exchanger temperature <28/36°C (corresponds to DIP3, SW5) Heating mode: Cool-down phase, fan active (only for DIP3 configuration, SW7 = ON)
Cooling mode: Indoor unit anti-freeze protection <2°C for 10 minutes
Wait approx. 1 minute
Wait approx. 1 minute
Increase the medium temperature
Open the enabling contact (terminals 3 + 4)
Installation instructions for qualified personnel
Important notes prior to installation
Observe the operating manuals for the indoor unit and the chiller or heating system when installing the entire system.
The indoor units and chillers work independently. A connecting line between the two is not necessary.
Transport the unit in its original packaging as close as possible to the installation location. You avoid transport damage by doing so.
Check the contents of the packaging for completeness and check the unit for visible transport damage. Report any damage immediately to your contractual partner and the shipping company.
Select an installation location which allows air to flow freely through the inlet and outlet. (See section "Minimum clearances").
Do not install the unit in the immediate vicinity of devices which generate intensive thermal radiation. Installation in the vicinity of thermal radiation reduces the unit output.
Lift the unit at the corners and not by the medium or condensate connections.
The medium connection lines, valves and connections must have vapour density insulation. If necessary, also insulate the condensate drainage line. In dual systems with cooling and heating modes, the requirements of the current Energy Savings Ordinance (EnEV) are to be complied with.
Seal off open lines to prevent dirt getting in and never kink or crimp the lines.
Avoid unnecessary bends. This minimises the pressure loss in the lines.
Make all electrical connections in accordance with applicable DIN and VDE standards.
Always attach electrical lines properly in electrical clamps (otherwise a fire could result).
Service openings should be provided in the suspended ceiling to allow maintenance access to the control box or the valve assembly.
Any ventilation ducts or pipes and connection fittings, which are used to connect a second room or supply fresh air, should be insulated with diffusion-tight material.
Only install the valve assembly or other attachments once the indoor unit has been installed.
Installation material
The unit is attached using 4 threaded rods provided by the customer.
In order to be able to complete installation, wall plugs, trapezoidal sheet metal supports, steel profiles, fixing clamps for medium and condensate drainage lines (as well as laying ducts), and connection fittings for condensate drainage lines are required.
Selecting the installation location
The unit is specifically designed for horizontal mounting in suspended ceilings with Euroraster dimensions. However, it can also be installed in suspended ceilings with different dimensions.
Take into account the installation height of the units.
Minimum clearances
Observe the minimum clearances to allow access for maintenance and repair work in the suspended ceiling and to facilitate optimum air distribution for the cover.
NOTE
If the unit is operated in heating mode, the maximum installation height of 2.7m must not be exceeded and a cabled remote control must be used if necessary.
Minimum clearances
KWD 25 EC to KWD 55 EC
300
300
300
KWD 70 EC to KWD 100 EC
300
300
300
300
300
300
300
Dimensions in mm
21
REMKO KWD EC series
Installation
Unit installation
The unit is mounted with the cover face down on four threaded rods. Take into account the ceiling grid and any other installations.
1. Use the dimensions of the ceiling cassette to mark the fixing points for the threaded rods on structural parts approved to support the static load above the suspended ceiling.
2. Fit any connection nozzles before installing the unit if connections to a second room or a fresh air intake are required. See the "Connections to a second room or a fresh air intake" section.
CAUTION
Installation should only be performed by authorised specialists.
6 Hooking in the unit
Unit mount
KWD 25 EC-55 EC
280
615
KWD 70 EC-100 EC
810
615
Dimensions in mm
3. Fit the unit onto the threaded rods and use the lower nuts to level the unit (Fig. 6). This ensures that the condensate drains into the collection tray.
4. Make sure that clearance A, as specified in the table below, is maintained between the underside of the suspended unit and the underside of the fastening (Fig. 7).
5. Connect the refrigerant piping, electrical cables and condensate drainage line to the indoor unit as described below.
6. Check again that the unit is level.
7. The final task is to tighten the counter nuts and attach the cover.
Dimensions in mm
Distance A 35 35
Distance B 25 25
Unit mount 615 x 280 615 x 810
7 Fastening the unit
Dimension A
Dimension B
Dimension B
Dimension A
KWD
25 EC-
55 EC
KWD
70 EC-
100 EC
Connection for medium piping
The piping connection provided
by the customer is carried out on an angled side of the unit on the KWD 25 EC-55 EC and in the middle of the longer side on the KWD 70 EC-100 EC.
For servicing purposes, connections must be equipped with shut-off valves and flow volumes adjusted using valves for hydronic balancing.
Additional automatic bleed valves are to be provided in the supply and return at the installation's highest point.
The medium piping may not exert any structural load on the unit.
The line connections may not generate any thermal or mechanical stresses on the unit. If necessary cool the piping or support with the second tool.
22
Required system components
Valve assembly (accessory)
In 2-conductor systems, cold or warm medium is fed through the register in the unit and cold or warm air can then be released. Control is provide by the 3-way valve assembly. It comprises the electrically actuated valve head and the valve body. If the head is electrically activated, it actuates the body, which routes the medium into the register. If the temperature is reached then the head is switched off and the medium is fed through the bypass past the register. The bypass serves to ensure the minimum medium flow rate for the chiller.
increases and the unit's cooling or heating capacity reduces.
All system components must be approved for use with glycol.
CAUTION
When disposing, the product requirements of the glycol type which is used must be observed.
Diaphragm expansion vessel (DEV)
To avoid pressure fluctuations during standstill because of temperature changes, diaphragm expansion vessels filled with nitrogen (moisture neutral) must be integrated in the system.
CAUTION
Glycol tolerant air vent valves are necessary when using media that contain glycol.
Manual bleeding
Manual bleeding
Valve body
Valve head
Shut-off
Additional
condensate tray
Manual drainage
Condensate tray (standard equipment)
valves
NOTE
The time between being fully open and fully closed can be approx. three minutes.
Valves for hydronic balancing
The calculated individual pressure losses in the pipeline network layout for each individual unit are adjusted to the entire system with pipe leg regulating valves to be provided on-site. The nominal flow rates for the medium adjust to the necessary values as a consequence of the pressure loss.
Anti-freeze protection (accessories)
A water glycol mix is generally used as medium for a cold water system. Depending on the use to which the glycol type and quantity is put, the viscosity changes, the loss in pressure
NOTE
No moisture can condense in the nitrogen filler.
Safety valve
Safety valves limit excess operating pressure due to excess warming or overfilling of the operating medium. The valve outlet requires unobstructed draining into a drain line. Applicable local disposal ordinances must be observed if glycol is used.
Automatic bleed valves
The unit has one or two manual bleed valves on the collector pipe of the register. The unit can be bled separately after the system has been filled. Automatic air vent valves must also be installed at the highest point in the collective lines.
The delivery includes an additional condensate tray for installation on the side of the unit in the suspended ceiling. This is required to catch the condensate that arises on a valve assembly or on the valves provided by the customer. Subsequently check the incline and that it is functioning correctly.
Connections to adjoining room and fresh air intake
The unit has been designed to enable cooling a second room and taking in fresh air independently of this.
Connections to adjoining room and fresh air intake
KWD 25 EC-55 EC
Fresh air connection
Adjoining room connection
23
REMKO KWD EC series
Connections to adjoining room and fresh air intake
KWD 70 EC-100 EC
Fresh air connection
Adjoining room connection
CAUTION
Only one fresh air and one adjoining room connection are permitted to be used!
8 Remove the cut-out
9 Remove the insulation
10 Break through the opening
11
Install the nozzles
Installation instructions
Proceed as follows to make the connections to a second room and the fresh air intake:
1. Note that the exchanger fins are located directly behind the opening being removed. These should not be damaged under
any circumstances (Fig. 8).
2. Carefully remove the insulation behind the opening (Fig. 9).
3. Break through the appropriate opening
(Fig. 10).
4. Keep the ventilation pipes as short as possible and lay them in such as way as to minimise the number of bends.
5. The collars, screws, flexible / folded spiral seam pipes and insulation materials must be provided by the customer. These items can be obtained from specialist suppliers
(Fig 11).
Adjoining room connection
The unit can also be used to cool an adjoining room through a duct system, e.g. hidden behind a suspended ceiling. The following prerequisites must be met for this:
Observe the regional regulations concerning air treatment.
Fit a collar with a nominal diameter of 100 mm to the adjoining room connection
The cooling capacity of the
.
indoor unit must be sufficient for both rooms.
An opening must be made between both rooms to allow the air to circulate.
The maximum pipe length of 7 m must not be exceeded (page 22, Fig. 12).
In order to ensure that the air
is transported to the adjoining room, close off 1 or 2 of the 4 outlets on the cover. Stick a black single-sided adhesive fabric strip over the outlet openings being covered. This strip must be able to withstand the effects of a continual air flow.
Fresh air connection
The unit can also be employed to suck in and regulate the temperature of fresh air (outdoor air), in addition to room air. This is the preferred option for rooms with a high rate of air consumption.
Observe the regional regulations concerning air treatment.
Fit a collar with a nominal diameter of 100 mm to the fresh air connection (page 22, Fig. 13).
The fresh air content should not exceed 10% of the nominal air flow rate for the unit. The fresh air supply should be controlled by an additional speed-regulated fan.
The air at the outdoor air intake should be sucked in through a dust filter at a maximum rate of 2.5 m/s to prevent the ingress of rain water.
The fan should be connected to a separately protected electrical supply that is to be provided by the customer.
24
12 Adjoining room connection
max. 7 m
13 Fresh air connection
Outdoor air inlet
Main room
Adjoining room
Condensate drainage connection
If the temperature falls below the dew point, condensate will form on the cooling fins during cooling mode. A collection tray together with a condensate pump and liquid level switch are fitted as standard below the cooling fins. If the liquid level switch trips a protective shutdown due to inadequate removal of the condensate, the pump will switch on immediately and run on for approx. three minutes.
The condensate drainage line provided by the customer should have an incline of at least 2 %. If necessary, fit vapour-diffusion-proof insulation.
Condensate drainage connection - Incorrect!
Riser pipe too far away Condensate drainage line too large/small
If the level of the condensate drainage line on the unit is above that of the outlet, route the pipe vertically upwards and then with an incline to the drain.
Route the condensate drainage line of the unit freely into the drain line. If the condensate runs directly into a sewer pipe, fit a trap to prevent any unpleasant odours.
When operating the unit at outdoor temperatures below 0°C, ensure the condensate drainage line is laid to protect it against frost. If necessary, fit a pipe heater.
Inside Outside
After installation is complete, check for unobstructed condensation run off and ensure that a permanent seal is provided.
CAUTION
The max. pump pressure of the condensate pump is 1000 mmWS. Capacity reductions can result from external influences such as air-side counter-pressure, soiling or wear. In order to guarantee safe functional operation, we recommend observing a maximum delivery height of 800 mm!
Condensate drainage connection - Correct!
min. 2% incline, free inlet
No incline/rise
16-20 mm
Max. flow rate
1000 mmWS,
Recommendation:
max. 800 mm
height difference
Cannot freely drain away, air-side counter-pressure
max. 100 mm
25
REMKO KWD EC series
Electrical wiring
CAUTION
All electrical installation work is to be performed by specialist companies. Disconnect the power supply when connecting the electrical terminals.
We recommend installing a master / repair switch provided by the customer close to the indoor unit.
The power supply is made at the indoor unit, a control line to the chiller is not necessary.
If a condensate pump, which is available as an accessory, is used in conjunction with the unit, the pump switch-off contact switches off the power supply or the valve if necessary.
The terminal block is located inside the unit. It can be accessed after opening the cover.
CAUTION
Check all plug and terminal connections to verify that they are tight and make a permanent contact. Tighten as required.
KWD 25 EC to 100 EC control box
Control box cover
KWD 25 EC to 100 EC
Proceed as follows to connect:
1. Open the control box cover by removing the fixing screws and lifting off the cover.
2. Feed the de-energised cable through the edge protection rings on the control box and clamp the cable in the strain relief.
3. Then connect the cable in accordance with the connection diagram.
4. Connect the electrical plugs on the cover to the mating connectors on the cassette. It is not possible to incorrectly connect these.
5. Configure the unit according to its use via the switch blocks and the terminal connections.
6. Install all removed parts.
Measurement
temperature
-20 37.4 kΩ
-15 29.0 kΩ
-10 22.7 kΩ
-5 17.9 kΩ 0 14.2 kΩ
+5 11.4 Ω +10 9.1 kΩ +15 7.4 kΩ +20 6.1 kΩ +25 5.0 kΩ +30 4.1 kΩ +35 3.4 kΩ +40 2.9 kΩ +45 2.4 kΩ +50 2.0 kΩ +55 1.7 kΩ +60 1.5 kΩ +65 1.3 kΩ +70 1.1 kΩ +75 0.9 kΩ
Probe
resistance value
26
Electrical drawings
KWD 25 EC to 100 EC
IR receiver cover
Probe, ambient air
Anti-freeze protection probe
Internal Lcom network
Internal Lcom network
DIP3 switch block
Function configuration
DIP2 switch block
Network configuration
JP 1: Jumper plugged in/closed
for the last unit on an internal network
JP 2: Select the fan motor control voltage open = 0 - 5VDC plugged in = 0 - 10VDC
DIP1 switch block
Unit configuration
Potential-free contact
Potential-free contact
Heating request
Cooling request
Potential-free contact
Potential-free contact
Cooling mode
Heating mode
Potential-free contact
General alarm signal
Power supply 230V, 50Hz
Phase conductor
Neutral conductor
Earth conductor
Cabled remote control (accessory)
Swing motor Sm 1-4
Swing motor Sm 5/6 only KWD 70-100 EC
Valve assembly connection for 230V valve heads
Fan motor 1
Fan motor 2
only KWD 70-100 EC
Liquid level switch
CON8: Select the external control voltage open = 230VAC plugged in = 24VAC
Condensate pump
Fuse
Condensate pump
Key
Wt = white Gn = green Ye = yellow
Pk = pink Gn/Ye = green/yellow Bl = blue
Bn = brown Bk = black Gr = grey
External input 3 speed stages
External input, potential-free
Enabling contact
External control voltage 0 - 5/10V
Fan motor control
Vi = violet Or = orange Rd = red
low
medium
high
automatic
External 24VAC power supply
27
REMKO KWD EC series
Configuration
The units can also be adjusted to requirements retroactively by adjusting DIP switch blocks 1 to 3 accordingly. DIP switch block 1 configures unit-specific parameters and must be set in accordance with the table below. DIP switch block 2 configures the network addresses within a bus and DIP switch block 3 configures the unit's functions.
DIP1: Unit type
KWD 25EC ON OFF OFF OFF KWD 35EC ON OFF OFF OFF KWD 45EC OFF ON OFF OFF KWD 55EC OFF OFF ON OFF KWD 70EC ON OFF OFF OFF KWD 85EC ON ON OFF OFF KWD 100EC OFF OFF ON OFF
SW 1SW 2SW 3SW
4
Configuration is carried out using white slide switch SW1-4 for DIP1, SW1-6 for DIP2 and SW 1-8 for DIP3. The following settings must be made according to usage before starting up for the first time.
Unit configuration (DIP1)
Adjusting this DIP switch provides the controller with specific key variables that are required for safe control behaviour and optimised unit operation. Only the configuration specified for the relevant unit is permitted to be used here, as this is the only way to guarantee optimised control behaviour.
Network configuration (DIP2)
The addresses for the leading (master) and subsequent (slave) units are defined using switch block DIP2.
Function logic (DIP3)
The units can be used for numerous applications and requirements. The following settings are possible using switch block DIP3:
SW 1-3: 2- or 4- conductor function SW 4: Use of a valve SW 5: Fan function
in the warm-up phase SW 6: Fan communication SW 7: Fan function in re-heat
mode SW 8: internal/external controller
DIP switch blocks 1 to 3
DIP switch block 1
Example: SW1 to 6 on DIP2
DIP3: Function logic
2-conductor cooling/heating OFF OFF OFF 2-conductor with electrical heating register (backup) 2-conductor only cooling mode OFF ON OFF 2-conductor with electrical heating register (1st stage)
4-conductor without electrical heating register 4-conductor with electrical heating register (backup)
Use of a control valve ON Use without a control valve OFF Heating mode fan operation >36°C ON Heating mode fan operation >28°C OFF Close-loop fan operation ON Open-loop fan operation OFF Re-heat mode fan not active ON Re-heat mode fan active OFF Use of the internal controller ON Use of external controllers OFF
Switch SW1
DIP switch block 2 DIP switch block 3
Switch SW3
Switch SW2
Switch SW5
Switch SW4
SW 1SW 2SW 3SW 4SW 5SW 6SW 7SW
OFF OFF ON
OFF ON ON
ON ON OFF
ON ON ON
Switch SW6
8
DIP2: Network
Master OFF OFF OFF OFF OFF ON Slave 1 OFF OFF OFF OFF OFF OFF Slave 2 ON OFF OFF OFF OFF OFF Slave 3 OFF ON OFF OFF OFF OFF Slave 4 ON ON OFF OFF OFF OFF Slave 5 OFF OFF ON OFF OFF OFF Slave 6 ON OFF ON OFF OFF OFF Slave 7 OFF ON ON OFF OFF OFF Slave 8 ON ON ON OFF OFF OFF Slave 9 OFF OFF OFF ON OFF OFF Slave 10 ON OFF OFF ON OFF OFF Slave 11 OFF ON OFF ON OFF OFF Slave 12 ON ON OFF ON OFF OFF Slave 13 OFF OFF ON ON OFF OFF Slave 14 ON OFF ON ON OFF OFF Slave 15 OFF ON ON ON OFF OFF Slave 16 Slave 17 OFF OFF OFF OFF ON OFF Slave 18 ON OFF OFF OFF ON OFF Slave 19 OFF ON OFF OFF ON OFF Slave 20 ON ON OFF OFF ON OFF Slave 21 OFF OFF ON OFF ON OFF Slave 22 ON OFF ON OFF ON OFF Slave 23 OFF ON ON OFF ON OFF Slave 24 ON ON ON OFF ON OFF Slave 25 OFF OFF OFF ON ON OFF Slave 26 ON OFF OFF ON ON OFF Slave 27 OFF ON OFF ON ON OFF Slave 28 ON ON OFF ON ON OFF Slave 29 OFF OFF ON ON ON OFF Slave 30 ON OFF ON ON ON OFF Slave 31 OFF ON ON ON ON OFF Slave 32 ON ON ON ON ON OFF
SW 1SW 2SW 3SW 4SW 5SW
6
ON ON ON ON OFF OFF
28
Using extneral controllers
The units can be controlled using the controller provided by the factory or using an external controller. The external controller can be used to activate the three Fan stages, "High", "Medium" and "Low". The operating voltage of 24V or 230V can be selected via the open or closed CON 8 strapping plug. When connecting external controllers, e.g. central building control systems (CBCS), DIP switch block DIP3 on the SW8 must be configured to "OFF" and the CON 8 strapping plug must be removed. The valve head for the valve assembly to control the medium flow rate can be controlled directly using the controller.
External controller
Circuit diagram
CON 8 strapping plug
Power supply 230V,
50Hz or 24V, 50Hz
Strapping plug 24VAC 230VAC
External control voltage CON 8
24 VAC (factory setting) Closed 230 VAC Open
Controller used DP3 SW8
External controller active OFF Internal controller active ON
DIP3 SW8
Using an enabling contact
Some applications require the units to be enabled or blocked, e.g. if cooling is to be interrupted when the window is open. A potential-free contact can be connected to terminals 3 and 4. This blocks unit operations after it has been short-circuited for 5 seconds and enables unit operation once it has been open for 2 seconds.
External enabling contact
Circuit diagram
Unit operating Unit not operating
(after 5 seconds)
Speed control with external 0 - 5/10V DC signal control
The units with EC fans allow for virtually infinitely variable speed adjustment depending on the design. This setting can also be specified using an external control signal in the range of 0 - 5V DC or 0 - 10V DC on terminals 1 (+) and 2 (-) (observe the polarity!).
External 0 - 5/10V signal control
Circuit diagram JP2 and DIP3 SW8
Unit operating
The external controller is selected via DIP3 SW8 = OFF and by setting the voltage that is specified via jumper JP2. Once it is connected, the internal controller can no longer be used for operation. A 0 - 5/10V control valve can also be controlled in parallel on the same terminals.
External control voltage
0 - 10 VDC Closed
0 - 5 VDC (factory setting)
Controller used DIP3 SW8
External controller active
Refer to the "Use of external controllers" chapter!
JP2
Open
OFF
29
REMKO KWD EC series
Using the internal network
Up to 32 units can be operated at the same time thanks to the parallel connection via a bus line (accessory). The units can access this network (internal network) at the same time. The network can have one leading unit (master) and up to 31 subsequent units (slave).
The units are connected together via a three-core, shielded bus line. The minimum cross section is 1.0 mm² with a maximum line length of 500m in the network (observe the polarity!).
The end of the network must be marked by the plugged in jumper JP1. The addresses are assigned by adjusting switches SW1 to SW6 (see the "Configuration" chapter).
Network with infrared remote controls
The standard infrared remote control operates a master unit. All slave units are set according to the programming.
The infrared remote control or the cabled remote control (accessory) can be used for user-specific operation of an individual slave unit.
Execution
Address assignment for the units is carried out by changing the DIP switch settings for DIP switch block 2.
Network with cabled remote controls
The cabled remote control that is available as an accessory operates a master unit. All slave units with cabled remote controls can be programmed individually from the master unit directly or as a complete group.
The cabled remote control (accessory) can be used for user-specific operation of an individual slave unit.
Execution
The addresses for the master and slave units are assigned by configuring the cabled remote control
(see the separate installation manual).
Internal network wiring diagram
Network line to the next
unit is possible
Network line provided by the customer
Unit no. 0
(Master)
3-core, shielded
JP1 plugged in indicates the last unit in the network
3-core, shielded
Network line provided by the customer
Unit no. 1
(Slave)
Last unit
(Slave)
Unit no. 2
(Slave)
3-core, shielded
Network line provided
by the customer
Last unit
but one
(Slave)
30
Leak testing
Before commissioning
Commissioning
Once the connection has been established successfully, the leak test is carried out.
1. Flush the system twice with tap water.
2. Clean the sieve insert on the dirt trap.
3. Fill the system with water again and bleed the unit at the manual bleed valves.
4. Adjust the test pressure to at least 200 kPa (2.0 bar).
5. Check the connections after a period of at least 24 hours for leaking water. If water is visible, the connection has not been established properly. Tighten the connection or establish a new connection.
6. After a successful leak test, remove the excess pressure from the medium piping if a water-glycol mixture is used or adjust the non-circulating pressure to the required system pressure.
NOTE
During manual bleeding, escaping glycol mixtures must be disposed of separately. Do not feed them into the condensate tray!
Manual bleeding
Anti-freeze protection for the medium
If a water-glycol mixture is used, it is to be pre-mixed before being put in the system. The desired concentration is then to be checked.
Bleeding the system
Air may still be in the pipe lines after the leak test. This is carried during operation of the circulation pump to the automatic bleeding valves or to the cold water drain. It is necessary to bleed again here.
The non-circulating pressure must then be adjusted to the required system pressure.
DEV
The preliminary pressure
for the diaphragm expansion vessel must be adjusted individually to the system layout, the volume of the medium and the installation site.
Valves for hydronic balancing
The calculated excess pressure in the pipe network layout at the individual cold water outlets must be adjusted on the pipe leg regulating valves.
Safety valve
The safety valves and their correct function must be checked.
The drain line for the valves is to be checked for function and leak tightness.
Configuration setting
Commissioning should only be performed and documented by specially trained personnel.
Observe the manuals for the unit and all other components when commissioning the entire system.
Commissioning should only be performed and documented by specially trained personnel.
Observe the manuals for the unit and all other components when commissioning the entire system.
Function test for cooling operating mode
1. Switch the power supply on.
2. Open all shut-off valves if necessary.
3. Switch on the chiller and the corresponding circulation pump. The outlet temperature must be between +4 and +18 °C.
4. Use the remote control to switch on the unit and select the cooling mode, maximum fan speed and lowest target temperature.
5. Measure and record all the required values in the commissioning report and check the safety functions.
6. Check the unit control system using the functions described in the "Operation" chapter.
7. Check that the condensate drainage line is functioning correctly by pouring distilled water into the condensate tray. A bottle with a spout is recommended for pouring the water into the condensate tray.
Manual bleeding
Manual drainage
Before the electrical voltage is applied to the unit for the first time, the settings described in the "Configuration" chapter must be made according to the use.
31
REMKO KWD EC series
Function test of heating operating mode
1. Switch the power supply on.
2. Open all shut-off valves if necessary.
3. Switch on the heating system and the corresponding circulation pump. The outlet temperature must be between +35 and +70 °C.
Unit dimensions
KWD 25 EC to 55 EC
650
650
4. Use the remote control to switch on the unit and select the heating mode, maximum fan speed and highest target temperature.
5. Measure and record all the required values in the commissioning report and check the safety functions.
60
6. Check the unit control system using the functions described in the "Operation" chapter.
Final tasks
Reassemble all disassembled parts.
Familiarise the operator with the system.
280
615
KWD 25 EC to 45 EC
580
258
28
Outlet: 3/4“ F
Inlet: 3/4“ F
100
KWD 70 EC to 100 EC
690
1220
1110
KWD 55 EC
Condensate drainage connection: 19 mm
207
185
150
Condensate drainage connection: 19 mm
298
28
Outlet: 3/4“ F
Inlet: 3/4“ F
580
100
580
810
Condensate drainage connection: 19 mm
245
230
190
615
32
298
28
Outlet: 3/4“ F
Inlet: 3/4“ F
100
250
135
195
100
All measurements in mm
Services
Cooling capacity
Fan stage
1 180 20.8 0.21 3.4 1.38 0.89 1.10 0.81 0.94 0.62 0.72 0.54 0.56 0.39
KWD 25 EC
KWD 35 EC
KWD 45 EC
KWD 55 EC
KWD 70 EC
KWD 85 EC
KWD 100 EC
2 220 21.9 0.29 5.1 2.05 1.73 1.63 1.05 1.39 0.92 1.06 0.84 0.82 0.69 3 320 23.5 0.37 7.0 2.71 1.88 2.15 1.53 1.84 1.35 1.40 1.23 1.08 1.01 4 390 25.1 0.41 9.0 2.95 2.05 2.34 1.66 2.00 1.46 1.53 1.33 1.17 1.10 5 440 27.4 0.45 10.2 3.21 2.54 2.55 1.81 2.18 1.59 1.66 1.45 1.28 1.20 1 220 21.9 0.29 2 320 23.5 0.37 7.0 2.71 1.73 2.15 1.53 1.84 1.35 1.40 1.23 1.08 1.01 3 390 25.1 0.41 9.0 2.95 1.88 2.34 1.66 2.00 1.46 1.53 1.33 1.17 1.10 4 440 27.4 0.45 10.2 3.21 2.05 2.55 1.81 2.18 1.59 1.66 1.45 1.28 1.20 5 520 33.0 0.55 15.0 3.98 2.54 3.16 2.24 2.70 1.97 2.06 1.80 1.58 1.48 1 215 22.5 0.30 5.0 1.98 1.20 1.63 1.05 1.27 0.93 1.04 0.82 0.87 0.69 2 343 26.9 0.43 9.2 3.05 1.91 2.51 1.68 1.96 1.49 1.60 1.32 1.34 1.10 3 397 29.5 0.49 11.3 3.46 2.14 2.84 1.88 2.22 1.67 1.82 1.47 1.52 1.23 4 566 37.7 0.65 18.2 4.59 3.06 3.77 2.69 2.94 2.39 2.41 2.11 2.01 1.76 5 1 229 21.4 0.33 6.0 2.19 1.23 1.80 1.08 1.45 0.95 1.20 0.80 0.97 0.67 2 606 35.9 0.68 14.8 4.74 3.12 3.89 2.74 3.13 2.42 2.59 2.03 2.09 1.70 3 665 38.0 0.72 16.2 5.02 3.40 4.12 2.98 3.32 2.63 2.74 2.21 2.21 1.85 4 793 42.5 0.8 18.7 5.63 3.85 4.62 3.38 3.72 2.98 3.07 2.51 2.48 2.10 5 974 47.9 0.91 23.1 6.34 4.58 5.20 4.02 4.19 3.55 3.46 2.98 2.79 2.50 1 385 28.1 0.56 12.8 3.31 2.16 2.96 1.68 1.96 1.45 1.64 1.26 1.30 0.68 2 610 29.7 0.67 17.4 4.50 3.15 4.02 2.71 2.67 2.11 2.22 1.83 1.76 1.00 3 700 30.3 0.76 21.5 5.47 3.93 4.89 3.38 3.25 2.63 4 780 34.6 0.84 24.2 6.03 3.97 5.39 3.41 3.58 2.65 2.98 2.31 2.36 1.26 5 1030 37.9 0.98 29.7 7.75 5.69 6.93 4.89 4.60 3.80 3.83 3.31 3.04 1.80 1 398 27.9 0.55 6.1 3.51 2.29 2.98 1.93 2.35 1.83 1.91 1.60 1.56 1.41 2 671 34.6 0.87 19.0 5.94 4.18 5.04 3.53 3.97 3.35 3.23 2.92 2.64 2.58 3 771 43.5 1.20 26.5 8.31 5.79 7.05 4.89 5.56 4.65 4.52 4.05 3.70 3.57 4 1096 45.7 1.29 30.8 8.88 6.21 7.54 5.24 5.94 4.98 4.83 4.34 3.95 3.83 5 1322 50.7 1.45 40.0 9.91 6.87 8.41 5.80 6.63 5.51 5.39 4.80 4.41 4.24 1 393 28.2 0.55 6.1 3.28 2.22 2.98 1.93 2.25 1.85 1.86 1.49 1.52 1.28 2 1057 45.0 1.20 26.5 7.75 3 1157 46.2 1.29 30.8 8.29 6.03 7.54 5.24 5.69 5.02 4.71 4.05 3.86 3.46 4 1380 48.0 1.50 41.4 9.34 6.64 8.50 5.77 6.42 5.53 5.31 4.46 4.35 3.81 5 1678 53.2 1.66 49.5 10.64 7.70 9.68 6.69 7.31 6.41 6.05 5.17 4.95 4.42
Medium inlet
Medium nominal
5 °C 7 °C 9 °C 11 °C 13 °C
Cooling capacity
Flow
volume
[m3/h]
Sound pressure level
Air flow rate
Pressure
loss
[kPa]
QK
[kW]QS[kW]QK[kW]QS[kW]QK[kW]QS[kW]QK[kW]QS[kW]QK[kW]QS[kW]
5.1 2.05 1.19 1.63 1.05 1.39 0.92 1.06 0.84 0.82 0.69
684 42.8 0.78 25.1 5.33 3.53 4.38 3.10 3.42 2.75 2.80 2.43 2.34 2.03
2.70 2.29 2.15 1.24
5.63 7.05 4.89 5.32 4.69 4.41 3.78 3.61 3.23
Cooling: Air inlet temperature TK 27 °C / FK 19 °C, 0 % Glycol concentration, spread 5K
QK = Cooling capacity, total QS = Cooling capacity, sensitive
33
REMKO KWD EC series
Heating capacity
Medium nominal
35 °C 40 °C 45 °C 50 °C 55 °C 60 °C 65 °C
Medium inlet
Heating capacity
KWD 25 EC
KWD 35 EC
KWD 45 EC
KWD 55 EC
KWD 70 EC
KWD 85 EC
KWD 100 EC
Fan stage
Air flow volume
flow rate
Sound pressure level
Medium
[m3/h]
Pressure
loss
[kPa]
QH
[kW]
QH
[kW]
QH
[kW]
QH
[kW]
QH
[kW]
QH
[kW]
QH
[kW]
1 180 20.8 0.21 3.4 0.72 0.87 1.12 1.53 1.77 1.98 2.24 2 220 21.9 0.29 5.1 1.06 1.23 1.71 2.26 2.69 3.23 3.82 3 320 23.5 0.37 7.0 1.40 1.63 2.26 3.04 3.55 4.26 5.04 4 390 25.1 0.41 9.0 1.51 1.75 2.43 3.32 3.83 4.60 5.44 5 440 27.4 0.45 10.2 1.67 1.94 2.69 3.67 4.23 5.09 6.01 1 220 21.9 0.29 5.1 1.06 1.23 1.71 2.26 2.69 3.23 3.82 2 320 23.5 0.37 7.0 1.40 1.63 2.26 3.04 3.55 4.26 5.04 3 390
25.1 0.41 9.0 1.51 1.75 2.43 3.32 3.83 4.60 5.44 4 440 27.4 0.45 10.2 1.67 1.94 2.69 3.67 4.23 5.09 6.01 5 520 33.0 0.55 15.0 1.98 2.30 3.19 4.12 5.02 6.03 7.13 1 215 22.5 0.30 5.0 1.06 1.27 1.77 2.26 2.77 3.32 3.90 2 343 26.9 0.43 9.2 1.67 2.01 2.79 3.27 4.36 5.23 6.14 3 397 29.5 0.49 11.3 1.83 2.20 3.06 3.67 4.78 5.73 6.72 4 566 37.7 0.65 18.2 2.35 2.82 3.93 4.86 6.13 7.36 8.64 5 684 42.8 0.78 25.1 2.49 2.99 4.16 5.37 6.50 7.80 9.15 1 229 21.4 0.33 6.0 1.14 1.42 1.97 2.41 3.04 3.66 4.26 2 606 35.9 0.68 14.8 2.20 2.74 3.80 4.94 5.86 7.07 8.22 3 665 38.0 0.72 16.2 2.34 2.92 4.04 5.25 6.23 7.52 8.75 4 793 42.5 0.8 18.7 2.64 3.29 4.56 5.96 7.03 8.48 9.87 5 974 47.9 0.91 23.1 3.05 3.80 5.27 6.80 8.12 9.80 11.40 1 385 28.1 0.56 12.8 1.82 2.22 3.06 4.16 4.67 5.57 6.52 2 610 29.7 0.67 17.4 2.61 3.18 4.38 5.28 6.70 7.99 9.35 3 700 30.3 0.76 21.5 2.92 3.56 4.90 6.02 7.50 8.93 10.46 4 780 34.6 0.84 24.2 3.18 3.88 5.34 6.70 8.16 9.73 11.39 5 1030 37.9 0.98 29.7 4.02 4.90 6.75 8.74 10.32 12.30 14.40 1 398 27.9 0.55 6.1 1.84 2.13 2.96 3.97 4.52 5.41 6.34 2 671 34.6 0.87 19.0 2.93 3.39 4.72 7.10 7.20 8.62 10.09 3 771 43.5 1.20 26.5 4.11 4.76 6.62 8.86 10.10 12.09 14.16 4 1096 45.7 1.29 30.8 4.42 5.12 7.12 9.41 10.86
13.00 15.23 5 1322 50.7 1.45 40.0 5.37 6.22 8.65 11.17 13.20 15.80 18.50 1 393 28.2 0.55 6.1 1.84 2.24 3.11 3.97 4.76 5.58 6.53 2 1057 45.0 1.20 26.5 4.11 5.00 6.95 8.86 10.62 12.45 14.58 3 1157 46.2 1.29 30.8 4.42 5.38 7.48 9.41 11.42 13.39 15.68 4 1380 48.0 1.50 41.4 4.99 6.08 8.44 10.65 12.90 15.12 17.70 5 1678 53.2 1.66 49.5 5.61 6.83 9.49 12.25 14.50 17.00 19.90
Heating: Air inlet temperature TK 20 °C, 0 % Glycol concentration QH = total heating capacity
34
Technical data
Series
Operating mode
Nominal cooling output
1)
Nominal cooling output, sensitive
Nominal heat capacity
2)
kW 2.55 3.16 4.38 5.20
1)
kW 1.81 2.24 3.10 4.02
kW 3.67 4.12 5.37 6.80
KWD 25 EC KWD 35 EC KWD 45 EC KWD 55 EC
Chilled water ceiling cassette with EC fans, single Euroraster format,
2-conductor version
Application area (room volume), approx. 70 90 120 150
Adjustment range, room temperature °C +16 to +30
Operating range - indoor unit °C/%r.H. +15 to +35 / 30 to 90, non-condensing
Air flow volume per stage m³/h
Sound pressure level
3)
dB(A) 20/21/23/25/27 21/23/25/27/33 22/26/29/37/42 21/35/38/42/47
180/220/320/390/440 220/320/390/440/520 215/343/397/566/684 229/606/665/793/974
Power supply V/Hz 230/1~/50
Enclosure class IP X0
Electr. rated power consumption
Electr. rated current consumption
Operating medium
1)
1)
kW 0.01 0.02 0.04 0.06
A 0.09 0.13 0.22 0.33
Water; max. 35 % ethylene-glycol, max. propylene-glycol max. 35 %
Operating limits, medium - cooling °C +4 to +18
Operating limits, medium - heating °C +30 to +70
Max. operating pressure, medium kPa 1400
Minimum supply temperature, heating °C +28
Nominal flow rate, medium - cooling
Nominal flow rate, medium - heating
Rated pressure drop, internal
Rated pressure drop, internal
1)
2)
1)
2)
m³/h 0.45 0.55 0.78 0.91
m³/h 0.45 0.55 0.78 0.91
kPa 10.2 15.0 25.1 23.1
kPa 10.2 15.0 25.1 23.1
Medium connection, inlet Inches 3/4 female
Medium connection, outlet Inches 3/4 female
Medium volume l 1.3 1.8
Condensate drainage connection mm 19
Condensate pump, flow rate, max. mmWS 1000
Dimensions: height mm 258 298
width mm 580
depth mm 580
Dimensions: cover height mm 28
cover width mm 650
cover depth mm 650
Weight kg 28.0 31.0
Operating weight, approx. kg 29.3 32.8
Cover standard colour similar to RAL 9003
Serial number 1432... 1433... 1434... 1435...
EDP no. 1611880 1611882 1611884 1611886
1) Air inlet temperature TK 27°C / FK 19°C, medium inlet 7 °C, medium outlet 12 °C. 0% glycol concentration, max. air flow volume
2) Air inlet temperature TK 20°C, medium inlet 50 °C, medium outlet 45°C. 0% glycol concentration, max. air flow volume
3) Clearance of 1m, free field conditions
35
REMKO KWD EC series
Technical data
Series
Operating mode
Nominal cooling output
1)
Nominal cooling output, sensitive
Nominal heat capacity
2)
kW 6.93 8.41 9.68
1)
kW 4.89 5.80 6.69
kW 8.74 11.17 12.25
KWD 70 EC KWD 85 EC KWD 100 EC
Chilled water ceiling cassette with EC fans, dual Euroraster format,
2-conductor version
Application area (room volume), approx. 190 240 280
Adjustment range, room temperature °C +16 to +30
Operating range - indoor unit °C/%r.H. +15 to +35 / 30 to 90, non-condensing
Air flow volume per stage m³/h
Sound pressure level
3)
dB(A) 28/29/30/34/37 28/33/34/44/46 28/45/46/48/53
385/610/700/780/1030
398/671/771/1096/1322
393/1057/1157/1380/1678
Power supply V/Hz 230/1~/50
Enclosure class IP X0
Electr. rated power consumption
Electr. rated current consumption
Operating medium
1)
1)
kW 0.04 0.10 0.12
A 0.22 0.48 0.62
Water; max. 35 % ethylene-glycol, max. propylene-glycol max. 35 %
Operating limits, medium - cooling °C +4 to +18
Operating limits, medium - heating °C +30 to +70
Max. operating pressure, medium kPa 1400
Minimum supply temperature, heating °C +28
Nominal flow rate, medium - cooling
Nominal flow rate, medium - heating
Rated pressure drop, internal
Rated pressure drop, internal
1)
2)
1)
2)
m³/h 0.98 1.45 1.66
m³/h 0.98 1.45 1.66
kPa 29.7 40.0 49.4
kPa 29.7 40.0 49.4
Medium connection, inlet Inches 3/4 female
Medium connection, outlet Inches 3/4 female
Medium volume l 2.1 3.2
Condensate drainage connection mm 19
Condensate pump, flow rate, max. mmWS 1000
Dimensions: height mm 298
width mm 580
depth mm 1100
Dimensions: cover height mm 28
cover width mm 690
cover depth mm 1220
Weight kg 56.6 58.1
Operating weight, approx. kg 58.7 61.3
Cover standard colour similar to RAL 9003
Serial number 1436... 1437... 1438...
EDP no. 1611888 1611890 1611892
1) Air inlet temperature TK 27 °C / FK 19 °C, medium inlet 7 °C, medium outlet 12 °C, 0 % glycol concentration, max. air flow
2) Air inlet temperature TK 20 °C, medium inlet 50 °C, medium outlet 45°C, 0% glycol concentration, max. air flow
3) Clearance of 1 m
36
KWD 25 EC to 55 EC unit illustration
10
15
11
4
6
5
7
12
8
9
13
1
2
6
3
16
14
We reserve the right to modify the dimensions and design as part of the ongoing technical development process.
KWD 25 EC to 55 EC spare parts list
No. Designation
1 Air inlet grill 1106650 1106650 1106650 1106650 2 Air filter 1106664 1106664 1106664 1106664 3 Cover 1106653 1106653 1106653 1106653 4 Swing motor 1106671 1106671 1106671 1106671 5 Air inlet, module 1106654 1106654 1106654 1106995 6 Outlet fins, set of 4 1106668 1106668 1106668 1106668 7 Condensate tray 1106652 1106652 1106652 1106652 8 Condensate hose 1106659 1106659 1106659 1106659
9 Finned heat exchanger 1106683 1106996 1106997 1106690 10 Probe, ambient air 1106655 1106655 1106655 1106655 11 Probe, anti-freeze protection 1106656 1106656 1106656 1106656 12 Fan blade 1106666 1106666 1106666 1106666 13 Fan motor 1106786 1106786 1106786 1106786 14 Control board 1106788 1106998 1106999 1107574 15 Condensation pump cpl. 1106667 1106667 1106667 1106667 16 IR remote control. 1106789 1106789 1106789 1106789
Spare parts not illustrated
Condensate liquid level switch 1106669 1106669 1106669 1106669 Display board 1106674 1106674 1106674 1106674 Additional condensate tray for valve assembly 1106688 1106688 1106738 1106738
When ordering spare parts, please state the EDP and unit number (see name plate)!
KWD 25 EC KWD 35 EC KWD 45 EC KWD 55 EC
37
REMKO KWD EC series
KWD 70 EC to 100 EC unit illustration
1
2
5
10
7
15
13
8
9
11
We reserve the right to modify the dimensions and design as part of the ongoing technical development process.
2
6
4
12
16
3
14
KWD 70 EC to 100 EC spare parts list
No. Designation
1 Air inlet grill 1106678 1106678 1106678 2 Air filter 1106665 1106665 1106665 3 Cover 1106681 1106681 1106681 4 Swing motor 1106671 1106671 1106671 5 Air inlet, module 1106675 1106675 1106675 6 Outlet fins, set of 6 1106679 1106679 1106679 7 Condensate tray 1106680 1106680 1106680 8 Condensate hose 1106659 1106659 1106659
9 Finned heat exchanger 1106691 1107596 1107571 10 Probe, ambient air 1106655 1106655 1106655 11 Probe, anti-freeze protection 1106656 1106656 1106656 12 Fan blade 1106666 1106666 1106666 13 Fan motor 1106786 1106786 1106786 14 Control board 1106796 1107572 1107573 15 Condensation pump cpl. 1106667 1106667 1106667 16 IR remote control. 1106789 1106789 1106789
Spare parts not illustrated
Condensate liquid level switch 1106669 1106669 1106669 Display board 1106682 1106682 1106682 Additional condensate tray for valve assembly 1106739 1106739 1106739
KWD 70 EC KWD 85 EC KWD 100 EC
When ordering spare parts, please state the EDP and unit number (see name plate)!
38
39
REMKO ACROSS EUROPE
... and also right in your neighbourhood! Take advantage of our experience and advice
REMKO GmbH & Co. KG
Klima- und Wärmetechnik
Im Seelenkamp 12 · 32791 Lage
Postfach 1827 · 32777 Lage
Phone +49 5232 606-0
Fax +49 5232 606-260
E-mail info@remko.de
Internet www.remko.de
Hotline
Air conditioning technology advice and sales +49 5232 606-160
Heating technology advice and sales +49 5232 606-100
Export +49 5232 606-130
Service +49 5232 606-200
Consultation
Thanks to intensive training,
our consultants are always
completely up-to-date when it
comes to technical expertise.
This has given us the reputation
of being more than just
an excellent, reliable supplier:
REMKO, a partner who helps
to solve problems.
Sales
REMKO offers not just
a well-established sales
network both nationally
and internationally, but also has
exceptionally highly-qualified
sales specialists.
REMKO employees in the field
are more than just sales people:
above all, they must be advisers
to our customers in air conditioning
and heating technology.
Customer service
Our units operate precisely
and reliably. However, in the
event of a malfunction REMKO
customer service is quickly on the
scene.
Our extensive network
of experienced dealers guarantees
quick and reliable service.
We reserve the right to make technical changes and provide no warranty as to the accuracy of this data!
Loading...