REMKO KF 2 Operation Technology

REMKO KF 21
KWD 25 EC to 100 EC cabled remote control
Operation · Technology
Edition GB-G07
Contents
Safety notes
Environmental protection and recycling
Guarantee
Description
Operation
Error indication by code
Installation Instructions for qualified personnel
Installation
Master and slave settings
Electrical drawings
Dimensions
Commissioning
Technical data
6-11
12
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14-15
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Carefully read this operating manual prior to commissioning/ using the units!
This operating manual is a translation of the German original.
This manual is an integral part of the unit and must always be kept in the vicinity of the installation location or on the unit itself.
Subject to modifications. No liability accepted for errors or misprints!
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REMKO KF
Safety notes
Carefully read the operating manual before placing the unit in service for the first time. It provides useful tips,
notes and hazard warnings to prevent injury and material damage. Failure to follow the directions in this manual can endanger persons, the environment and the equipment itself and will void any claims for liability.
Keep this manual in the vicinity of
the units.
Only qualified personnel may set up
and install the units and components.
Set-up, connection, and operation
of the units and their components must be done in accordance with the operating conditions as specified in this manual and comply with all applicable local regulations.
Modification of the units and
components supplied by REMKO is not permitted and can cause malfunctions.
Units and components may not be
operated in areas where there is an increased risk of damage. Observe the minimum clearances.
The electrical power supply is to be
adapted to the requirements of the units.
The operational safety of units and
components is only assured if they are fully assembled and used as intended.
Safety devices may not be modified
or bypassed.
Do not operate units or components
if there are obvious defects or signs of damage.
The units and components must be
kept at an adequate distance from flammable, explosive, combustible, abrasive and dirty areas or atmospheres.
Installation, repair and maintenance
work may only be carried out by authorised specialists. Visual inspections and cleaning can be performed by the operator as long as the unit is disconnected from the power.
Take appropriate precautions when
performing installation, repair or maintenance work or cleaning the unit to make sure the unit does not pose a danger to persons.
Intended use
Depending on the design and equipment, the components are intended exclusively for remotely operating indoor unit chillers in the KWD 25 EC to 100 EC range. Any different or additional use is a non-intended use. The manufacturer/ supplier assumes no liability for damages arising from non-intended use. The user bears the sole risk in such cases. Intended use also includes working in accordance with the operating and installation instructions and complying with the maintenance requirements.
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Environmental protection and recycling
Disposing of packaging
All products are packed for transport in environmentally friendly materials. Make a valuable contribution to reducing waste and sustaining raw materials. Only dispose of packaging at approved collection points.
Disposing of the components
The manufacturing process for the units is subject to continuous quality control. Only high-grade materials are processed, the majority of which are recyclable. Help protect the environment by only disposing of the components in accordance with local regulations and in an environmentally safe manner, e.g. through authorised disposal and recycling specialists or at collection points.
Description
The cabled remote control is used for external operation of the indoor unit chiller. The cabled remote control must be mounted at the desired location at a height of approx. 1.60 m and a max. distance to the unit of max. 25 m. The connection between the cabled remote control and the unit is made via the standard plug cable (5m length)
Scope of delivery
1) Cabled remote control
2) Connecting line 4-wire, 5m length
Guarantee
The warranty conditions are listed in the "General terms and conditions". Please contact your direct contractual partner in the first instance.
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REMKO KF
Operation
Control panel on cabled remote control
LED displayDisplayTemperature probe
ON/OFF
TIMER key
CLOCK key
TIME key
LED signal
The LED indicates the operating status (green = operation, red = unit off).
ON/OFF key
Switches the indoor unit on.
Temp keys
These keys are used to set the target temperature and the fan stages “Silent” and “Turbo”.
Mode key
This key is used to select the various operating modes: Automatic: The unit automatically switches between heating and cooling to keep the room temperature constant at the setpoint.
Cooling: The unit cools the warmer room air to the adjusted, colder setpoint. Dehumidification: The unit dehumidifies the room air. Ventilate: The unit circulates the room air without tempering it. Heating: The unit heats the colder room air to the adjusted warmer setpoint.
Time keys
These keys are used to set the time and duration of the timer. Various units can be selected for network mode.
SWING key
MODE key
FAN key
SLEEP/NETWORK keyENTER key
TEMP key
Swing key
This key switches on the oscillating fins to provide improved air distribution in the room. It can also be used to lock the fins.
Sleep/Network key
Pressing this key will increase or decrease the target temperature by 2°C in two hours in cooling mode and heating mode respectively. Press and hold the key for 3 seconds to activate network mode.
Fan key
Press this key to set the desired fan speed: Low, medium, high and automatic speed.
Timer key
The delayed automatic switching on or off of the unit can be activated with this key.
Clock key
With this key the clock setting is activated, with the Time key the desired time can be selected.
Enter key
With this key the settings are confirmed and transmitted to the unit.
Display
Displays all settings.
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ON/OFF
Press the POWER key to turn the unit on or off. Operation is indicated by the green LED. The display shows the values and settings programmed before switching off. During initial commissioning, the time display flashes. The time should be set first to guarantee error-free operation of the unit.
Time
ENTER key
Temperature
After connecting the supply line, the time display flashes. The desired time can now be set with the TIME key. To fix the time, press the CLOCK key. AM or PM no longer blinks. To change the time, press the CLOCK key, AM or PM flashes, the time can now be changed with the TIME key. To fix the time, press the CLOCK key again. AM or PM no longer blinks.
The ENTER key must be pressed after all settings to confirm them! If the ENTER key is not pressed, the regulation automatically returns to the previous setting values after approx. 8 seconds.
The TEMP key is used to set the desired target temperature in 1°C steps. This setting is not possible in recirculation mode. After setting, always press the ENTER key to confirm the settings!
Increase the target temperature
Decrease the target temperature
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REMKO KF
FAN key
The ventilator speed can be adjusted by pressing the FAN key. The setting must be confirmed with the ENTER key. A selection can be made between low, medium, high and automatic fan speed. The fan symbol blinks in Automatic mode.
low
automatic
medium
high
Furthermore, the fan stages “Silent” and “Turbo” can be activated via the FAN key in conjunction with the temperature keys. To activate the “Silent” fan stage, press the down arrow key simultaneously with the FAN key. The symbol for the lowest fan stage now flashes. The selected setting must be confirmed with the ENTER key. To activate the “Turbo” fan stage, press the up arrow key simultaneously with the FAN key. The symbol for the highest fan stage now flashes. The selected setting must be confirmed with the ENTER key.
+
medium
Silent
Operating modes Mode
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+
medium
Turbo
The MODE key can be used to select between the individual operating modes. 5 operating modes are available: “Automatic”, “Cooling”, “Dehumidification”, “Heating”, “Ventilate”. After setting the desired operating mode, always press the ENTER key
Cooling
Heating
!
Dehumidification
Ventilate
Automatic mode
In automatic mode, the regulation automatically selects either heating or cooling mode, depending on the set target temperature. Provided an adequate heating medium or coolant with a sufficient temperature is available, it is possible to guarantee a constant room temperature. The fan speed should be set to automatic.
Cooling mode
Dehumidifica­tion mode
Ventilate
Heating mode
In cooling mode, the air in the room is cooled to the set target temperature. Press the TEMP key to set the desired room temperature in 1 °C steps. If the room temperature is 1 °C above the desired temperature and sufficient coolant is available, the indoor unit will start to cool the room air. If the actual temperature falls approx. 0.5 °C below the set room temperature, the controller switches the cooling function off.
Please always observe the following information:
We recommend setting the target temperature to max. 6°C below the outside temperature.
After selecting dehumidification mode with the MODE key, the desired temperature and fin position can be selected. It is not possible to set the fan speed. The fan is switched off at certain intervals to lower the fin temperature. The cooling register cools the air below its dew-point due to the low medium temperature - this results in the airborne humidity being condensed out. This reduces the moisture content of the room air.
In this mode, the unit is used as an air circulation unit. It is not possible to set a target temperature. The room is neither heated nor cooled.
Please always observe the following information:
This mode allows the heat trapped under the ceiling to be circulated to the lower regions of the room in winter.
In heating mode, the room air is heated to the pre-determined setpoint. Press the TEMP key to set the desired room temperature in 1 °C steps. If the room temperature is below the set target temperature, the valve provided by the customer opens. If there is sufficient heating medium available, the indoor unit starts to warm up the air in the room. The fan only starts up once the fin temperature has reached 38°C. If the actual temperature rises approx. 1 °C above the set room temperature, the controller switches the valve off. If the fin temperature falls below 38°C, the fan switches off.
Please always observe the following information:
We recommend setting the target temperature to max. 28°C. Maximum fan speed and the lowest fin setting should also be used.
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REMKO KF
Swing
Timer
Swing mode enables continuous, automatic adjustment of the fins. When switched on, the air inside the room is distributed better. After pressing the SWING key, confirm the setting with the ENTER key. By pressing the SWING key and pressing the ENTER key during the swing movement, the fins can be locked in their current position. Pressing the SWING and ENTER keys again resumes the swing motion.
The TIMER key can be used to activate a desired switch-on or switch-off delay. This delay can be programmed in steps of 10 minutes with the TIME key. With the selected setting, the time at which the unit is to be switched on or off is set.
Switch-on delay: When the unit is switched off, press the TIMER key. Press the TIMER key again to make a setting. Press the TIMER key to set the switch-on time. All previous settings are retained or can be changed during programming. Confirm the settings with the ENTER key. The unit will switch itself on automatically on at the set time.
2 x
10
Switch-off delay: When the unit is switched on, press the TIMER key. Press the TIME key to set the desired switch-off time. All previous settings are retained or can be changed during programming. Confirm the settings with the ENTER key. The unit will switch itself off automatically after the programmed time has elapsed.
2 x
Deactivating the timer function If already in the timer level, the activation of the set timers can be cancelled by selecting the SET function. This must then be acknowledged by pressing the ENTER key.
Sleep/ Network Key
Night increase/night decrease (sleep function) By pressing the SLEEP and ENTER keys, the room temperature is increased or decreased by 2 °C within 2 hours in cooling mode and heating mode respectively. After a further 30 minutes, the temperature is increased or decreased by 0.5 °C in cooling mode and heating mode respectively. After a further 30 minutes, the room temperature is raised or lowered by 0.5 °C in cooling and heating mode respectively. After a further hour, the room temperature is raised or lowered by 1 °C in cooling and heating mode respectively. This temperature is now maintained at a constant level. This function is ended by changing the operating mode, switching on/off or pressing the SLEEP and ENTER keys again.
Network mode This function can only be used with a master cabled remote control (UNIT 01 in display). Network mode cannot be activated with slave units. Press and hold the SLEEP key for more than 5 seconds to activate network mode. The symbol is shown on the display. All settings for network mode can now be made. These settings must be confirmed with the ENTER key. Network mode will be cancelled and the previous settings will be retained if confirmation is not made within 8 seconds or the SLEEP key is pressed again. Refer to the settings for network mode in the chapter entitled “Master/Slave settings”.
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REMKO KF
Error indication by code
The following table provides brief information for coded error displays. Please also refer to the chapter entitled “Troubleshooting and customer service” in the operating manual of the chiller and, if necessary, contact a specialist company to check the system.
Various malfunctions are detected by the cabled remote control and shown on the display. In this case a spanner symbol appears on the display. UNIT no longer contains the address of the cassette, but the error code that can be seen in the table.
Code Alarm type Signal display
Air
circulation 01 02 03 04 05 06 07 08 - 15
probe
Malfunction Immediately on the display, no signal
Malfunction Malfunction On display after 5 mins, 40sec. signal tone
Malfunction Malfunction Immediately on the display, no signal
Malfunction Malfunction On display after 5 mins, 40sec. signal tone
Antifreeze
sensor
Malfunction Immediately on the display, no signal
Malfunction Malfunction On display after 5 mins, 40sec. signal tone
Data flow error Immediately on the display, no signal
Condensate
liquid level
switch
Malfunction On display after 5 mins, 40sec. signal tone
Installation Instructions for qualified personnel
Check the contents of the packaging for completeness and check the unit for visible transport damage. Immediately notify your contract partner of any deficiencies.
CAUTION
Check all plug and terminal connections to verify that they are tight and make a permanent contact. Tighten as required.
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NOTE
Installation should only be performed by authorised specialists.
CAUTION
All electrical installation work is to be performed by specialist companies. Disconnect the power supply when connecting the electrical terminals.
Installation
1. Route the four-wire plug cable between the installation location of the cabled remote control and the switch box of the unit. If the 5 m plug cable is not long enough, the cable must be disconnected at any point and extended by the customer.
2. Ensure that there are no electric fields in the installation area.
3. Remove the mounting back panel from the cabled remote control.
4. Using a small screwdriver, lever the housing halves of the cabled remote control apart at the bottom left (Fig. A) and bottom right (Fig. B) of the slots
5. Separate the two halves from each other with a larger lever movement at both slots (Fig. C and D).
6. Now mount the rear panel of the housing at the desired installation location at a height of approx. 1.60 m.
7. Connect the plug cable to the socket (A) of the cabled remote control.
8. Lock the housing front of the cabled remote control in the mounting rear panel. There must be no mechanical stress on the circuit board.
9. Route the plug cable and connect the plug in the LCON slot provided for this purpose on the unit board.
10. Carry out a test of all functions of the cabled remote control after installation.
Scope of delivery
Figure A
Figure B
Figure C
Figure D
Socket A
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REMKO KF
Master and slave settings
A higher-level unit with cabled remote control (master) can control any additional unit (slave) individually. From the master unit all or each individual slave unit can be controlled. The cabled remote control is assigned an address with which the units can be distinguished. The address is assigned by setting the corresponding DIP switches on the back of the board. After the rear half of the remote control housing has been detached, the switches are visible at the bottom right of the circuit board.
Dip switch
The master remote control must always be assigned address 01. All switches must be switched down.
Addresses 02 to 32 are assigned to the slave remote controls. To define the address, the DIP switches are set as shown in the table.
Unit Unit Unit Unit
01 10 19 28
02 11 20 29
03 12 21 30
04 13 22 31
05 14 23 32
06 15 24
07 16 25
08 17 26
09 18 27
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The black boxes represent the DIP switches, so at Unit 01, for example, all 5 DIP switches are down (OFF).
Programming
The slave units can only be programmed from the master unit via the network function (SLEEP key). If the SLEEP key is pressed for more than 5 seconds, the network symbol can be made and the slave units can be selected with the TIME key. The settings can either be transmitted to all slave units (UNIT ALL) or to a specific slave unit with a pre-defined address (UNIT 02 to 31).
Transfer to all units (UNIT ALL)
Transfer to a unit (UNIT 02 to UNIT 32)
and UNIT ALL will appear on the display. Now the desired settings
The settings are transmitted to all units.
Once the address of the units and other settings have been selected, always press the ENTER key
Notes for installing the internal network
All units must be connected to each other with an internal bus line.
In addition, the last unit, which is controlled via the cabled remote control, must be marked via the jumper assignment of jumper JP1. The jumper on this unit must be set to position JP1.
Notes for operating the internal network
The timer function can only be programmed individually on each unit. The timer
function cannot be transmitted to all units via the master remote control.
When the settings are transmitted to all units (only via the master remote control),
the settings are also adopted by the master unit. The individual settings of the master unit can only be changed after they have been transmitted to all units.
If the timer function of a master remote control is activated, network mode
cannot be activated with the SLEEP key to make changes.
to transmit the settings.
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REMKO KF
Electrical drawings
KF 21 for KWD 25 to 100 EC
NOTE
The end of the network must be marked by the plugged in jumper JP1.
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NOTE
The connecting line must be provided by the customer through the connection using a shielded wire.
Dimensions
KF 21
Commissioning
1. Switch the unit on using the cabled
remote control.
The cabled remote control is active.
2. Check all key functions.
The display of the cabled remote control changes accordingly.
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120
3. Install all removed parts.
4. Familiarise the operator with the functions.
Technical data
Series
Operating mode Cabled remote control for KWD 25 EC to 100 EC Plug-in cable, length mm 5000 Operating range °C/r.H. +10 to +40/30 to 80%, non-condensing Temperature range for storage purposes Power supply V/Hz 10~/50 Enclosure class IP 30 Dimensions H/W/D mm 120/120/20 Weight kg 0.3 EDP no. 1611398
°C/r.H. -10 to +60/20 to 85%, non-condensing
KF 21
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REMKO INTERNATIONAL
... and also right in your neighbourhood! Take advantage of our experience and advice
REMKO GmbH & Co. KG Air conditioning and heating technology
Im Seelenkamp 12 D-32791 Lage Postfach 1827 D-32777 Lage Telephone +49 5232 606-0 Fax +49 5232 606-260 E-mail info@remko.de Website www.remko.de
We reserve the right to make technical changes and provide no warranty as to the accuracy of this data!
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