REMKO ELT 9-6 User Manual

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REMKO ELT 9-6
Electric heaters
Operation · Technology · Spare parts
Edition GB – V01
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Contents
Safety information 4
Unit description 4
Commissioning 5
Decommissioning 6
Care and maintenance 6
Troubleshooting 6
Intended use 7
Customer service and warranty 7
Environmental protection and recycling 7
Exploded view 8
Spare parts list 9
Maintenance log 10
Technical data 11
Electrical wiring diagram 11
Made by REMKO
These instructions are part of the unit and must always be kept near to the site of installation or on the unit.
Subject to changes; errors and typographical errors excepted!
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REMKO ELT 9-6
Safety information
Operation of the heaters must always take place in compliance with the local building and fire protection regulations and regulations of the employers‘ liability insurance associations.
The units were subjected to extensive material, functional and quality inspections and tests prior to delivery. However, the units may constitute a hazard if used by untrained personnel, improperly or not for the intended purpose.
The following information must be observed
■
Before starting work, persons responsible for the operation of the units must check for obvious defects on control and safety devices and for the presence and correct functioning of protective devices.
Any noticed defects must be reported to the responsible supervisor!
■
Units that have defects liable
to affect their reliability must immediately be switched off.
■ For using the units, the
respective local regulations and electrical fuse protection ratings must be observed.
■
Safety distances to flammable
objects must be observed.
■ The air inlet and air outlet vents
must be kept free at all times.
■
The air outlet vents must not
be restricted or pipes or hoses connected.
■ Never insert foreign objects into
the units.
■
The units must not be covered
whilst in operation.
■
Safety devices must not be
overridden or blocked.
■
The units must not be used near
to baths, showers, swimming pools, etc.
■
The units must not be used
directly below a wall socket­outlet.
■
The units must not be exposed
to direct water jets. e.g. high pressure cleaners, etc.
■
Never allow water to enter the
unit.
■
The units must not be installed
and used in locations subject to fire and explosion hazards.
■
The units must not be installed
and used in oil, sulphur, or salt­laden atmospheres.
■
All electrical cables of the units
must be protected against damage, also damage caused by animals.
ATTENTION
Safety devices must not be overridden or blocked.
Unit description
The units are portable electric heaters for commercial use. The units are designed solely for electrical use and for fully automatic, universal and problem­free operation.
The units have special encapsulated electric heating resistors, a low noise and maintenance axial flow fan, a safety and cooling thermostat, an integrated room thermostat and power cable with earthing pin plug.
The units comply with the fundamental safety and health requirements of the pertinent EU directives.
The units are reliable and easy to operate.
The units also have the following applications:
■
Drying new buildings.
■
Concentrated heating of
outdoor workplaces or for use in halls and manufacturing facilities not subject to fire hazards.
■
Continuous or temporary room
heating.
■
De-icing of machines, vehicles
and non-flammable stored goods, maintaining the appropriate safety distances.
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Commissioning
Operation
The units can be used for air heating or only air circulation depending on the respective mode selected (switch position 1). The units have two heat settings (switch positions 2 and 3).
In order to ensure a constant room temperature, the units have an integrated room thermostat. The thermostat switches off the heater when the set temperature is reached and switches it on again when the temperature falls below the set value.
The integrated temperature limiter switches off the unit if the temperature is excessively high and switches it on again automatically after it has cooled down.
After switching off the unit at the operating switch or room thermostat, the air supply fan continues to run for a certain period of time to cool the heating resistors and switches off automatically.
ATTENTION
The unit must never be disconnected from the mains supply before the cooling phase has ended. Damage attributed to overheating is not covered by the warranty.
Operation and monitoring of the units must be carried out by one person who has been adequately instructed in the use of the unit.
1. Check the system voltage for correspondence with the unit voltage 400V/3~N/50 Hz.
2. Set the operating switch to position “0” (Off).
3. Plug the unit into a properly installed mains socket-outlet. 400V/3~N/50Hz
NOTE
Electrical connection of the units must be made at a separate supply point using a residual-current-operated circuit-breaker according to VDE 0100 § 55.
ATTENTION
Only authorised electricians may extend the connecting cable taking into account the rating of the unit, cable length and use locally.
Heat
The unit operates fully automatically depending on the temperature set at the thermostat.
1. Setting the required room temperature at the thermostat
2. Set the operating switch to the required heat output - position “2” = 4.5 kW or “3” = 9 kW.
NOTE
For optimal operation, the units should not be operated at ambient temperatures above 25°C.
Fan
In this position, only the supply air fan runs. Thermostatic control and heating are not possible.
1. Set the operating switch to position “1” Fan.
ATTENTION
All cable extensions must be used only uncoiled or unwound.
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REMKO ELT 9-6
Decommissioning
1. Set the operating switch to position “0”.
The supply air fan continues to run to cool down the units if necessary and switches off when an adequately low temperature is reached. The fan may run several times until it switches off permanently!
2. The units must be disconnected from the supply if they are not going to be used for extended periods of time.
ATTENTION
The unit must never be disconnected from the mains supply before the cooling phase has ended. Damage attributed to overheating is not covered by the warranty.
Care and maintenance
Regular care and the observance of a few basic conditions will guarantee trouble-free operation and a long service life of the units.
ATTENTION
Before carrying out all work on the unit, the mains plug must be disconnected from the mains socket-outlet.
■
Observe regular care and
maintenance intervals
■
Depending on the particular
operating conditions, the units should be tested by an expert for reliable operation as necessary, however at least once a year.
■
Keep the unit free of dust and
other deposits.
■
Only clean the units dry or with
a moist cloth.
■
Do not use direct jets of water,
e.g. high pressure cleaners, etc.
■
Do not use caustic cleaning
agents or those containing solvents.
■
Check the air inlet and air outlet
grilles for clogging.
■
Check the safety and protective
devices at regular intervals.
Troubleshooting
The unit (fan) does not start.
1. Check the local mains fuses.
2. Check the mains plug.
3. Check the operating switch.
4. Check the fan for smooth operation.
The unit does not heat
1. Set the thermostat to a value above room temperature.
2. Check function of the thermostat.
3. Check the operating switch.
4. Check the function of the contactor.
5. Check the function of the temperature limiter and inspect for damage.
If no result is achieved after carrying out all functional checks, an authorised service station should be contacted.
ATTENTION
After completing all work on the unit, an electrical inspection must be carried out according to VDE 0701.
■
Do not damage the sensor and
capillary tube of the thermostat when removing or fitting the rear panel of the unit.
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NOTE
Only authorised electricians
may carry out repairs.
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Intended use Customer service and
warranty
Due to their design and equipment, the units are intended solely for heating and air circulation in industrial or commercial use (not for domestic heating purposes). Only suitably trained personnel must operate the units.
The manufacturer is not liable for any damage attributed to failure to observe the manufacturer‘s instructions or applicable statutory requirements or unauthorised changes to the units.
A precondition for any warranty claims is that the dealer or his customer has completed and returned the enclosed “Warranty document” to REMKO GmbH & Co. KG at the time of sale and commissioning.
The units were repeatedly tested at the factory to ensure that they function correctly. Nonetheless, if the unit should have a fault that cannot be remedied by troubleshooting, your specialised dealer or contract partner should be contacted.
Environmental protection and recycling
Disposal of packaging
Think of the environment when disposing of the packaging material. Our units are carefully packed for transport and delivered in sturdy cardboard and polystyrene packaging. The packaging materials are environmentally-friendly and can be recycled. By reusing packaging material, you make a valuable contribution towards waste reduction and the conservation of raw materials.
Only dispose of packaging material at the facilities provided.
NOTE
Use or operation for any other purpose than that described in these operating instructions is not permitted. Failure to observe this requirement will result in all liability being disclaimed and the warranty rendered invalid.
ATTENTION
Copyright The copying of this document in whole or part or use for any other purpose than that intended is not permitted without the prior written permission of
REMKO GmbH & Co. KG
NOTE
Only authorised specialists may make adjustments and carry out maintenance work!
Disposal of the old unit
Our unit production is subject to constant quality controls.
Only high-quality materials are used, the majority of which are recyclable.
Make your contribution towards environmental protection by disposing of your old unit in an environmentally-friendly manner.
Only dispose of your old unit at an authorised recycling facility or collection point.
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REMKO ELT 9-6
Exploded view
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4
22
8
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We reserve the right to make changes in dimensions and design in the interest of technical advances.
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Spare parts list
No. Designation EDP No.
1 Transport handle 1101142
2 Outer casing 1101098
2a Outer casing (type INOX) 1111101
3 Cooling thermostat 1104065
4 Temperature limiter 77°C 1101161
5 Inner casing 1101082
6 Heating resistor (1 of 6) 1101083
7 Front panel 1101084
8 Base plate 1101085
9 Fan blade 1101086
10 Driving coupling 1108014
11 Fan motor 1101094
12 Rear panel 1101099
14 Thermostat, complete 1101066
15 Operating switch, complete 1101090
16 Six terminal strip 1101366
17 Mounting plate 1101091
18 Contactor 1101096
19 Temperature limiter 70°C 1101081
20 Protective sleeve 1101304
21 Strain relief 1107944
22 Mains cable with plug 1101026
When ordering spare parts, please always also quote the serial number and unit type (see rating plate) in addition to the EDP number!
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REMKO ELT 9-6
Maintenance log
Unit type: .................................. Serial number: ...................................
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Unit cleaned – externally –
Unit cleaned – internally –
Fan blade cleaned
Protective grille cleaned
Safety devices checked
Protective devices checked
Unit checked for damage
All fixing screws checked
Electrical safety check
Test run
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Remarks:......................................................................................................................................................
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1. Date: ..............
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6. Date: ..............
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The unit must only be serviced by authorised specialists in compliance with the statutory requirements.
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Technical data
R1 bis R3 R4 bis R6
Series ELT 9-6
Nominal heat output kW 9.0
Switchable heat output kW 2 x 4.5
Air capacity m3/h 600
Power supply V/Hz 400/3~N/50
Max. nominal current A 13.2
Max. power input kW 9.7
Fuse protection (local) A (slow-acting) 16
Sound pressure level LpA 1m 1) dB (A) 53
Dimensions: Length mm 510
Width mm 300
Height mm 455
Weight kg 14.7
1)
Noise measurement DIN 45635 - 01 - KL 3
Electrical wiring diagram
Legend:
K1 = Contactor
M = Motor
NK = Cooling thermostat
R1 to R3 = Heating resistors for setting 1
R4 to R6 = Heating resistors for setting 2
RT = Thermostat
S = Operating switch
TB1 = Temperature limiter
TB2 = Temperature limiter
X1 = Terminal strip
Switching level for operating switch [S]
We reserve the right to make changes in dimensions and design in the interest of technical advances.
S 0 1 2 3
a
b12
d
4
e
5
f
6
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REMKO INTERNATIONAL
… and also right in your neighbourhood! Make use of our experience and advice
REMKO GmbH & Co. KG
Air conditioning and heating technology
Im Seelenkamp 12 · 32791 Lage
PO Box 1827 · 32777 Lage
Tel. +49 5232 606-0
Fax +49 5232 606-260
Website www.remko.de
Hotline
Air conditioning and heating technology
+49 5232 606-0
Export
+49 5232 606-130
Advice
We keep the specialist knowl-
edge of our advisers continu-
ously up-to-date with intensive
training. This has earned us a
reputation as more than just a
good, reliable supplier:
REMKO, a partner
who is here to help solve prob-
lems.
Distribution
REMKO provides not only a
well-developed distribution
network in Germany and abroad,
but also unusually highly skilled
professionals in distribution.
REMKO staff in the field are
more than mere salespeople:
they must primarily act as
advisers in air conditioning and
heating technology for our
customers.
Customer Service
Our units work precisely and
dependably. Should a failure
occur, however, REMKO cus-
tomer service will rapidly be at
your side. Our comprehensive
network of experienced dealers
guarantees quick and
reliable service.
Subject to technical modifications, no responsibility taken for the correctness of information!
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