Remcor Liquid Base Beverage Dispenser User Manual

Liquid Base Beverage Dispenser

INSTALLATION & OPERATORS MANUAL

IMI CORNELIUS INC.
One Cornelius Place
Anoka, MN. 55303–6234
Telephone [phone]
Facsimile (612) 422–3232

Part No. 630460001
June 4 1996
Control Code A

THIS DOCUMENT CONTAINS IMPORTANT INFORMATION

This Installation Manual must be read and understood before starting to install or operate this equipment.

IMI CORNELIUS INC; 1996

Printed in U.S.A.

TABLE OF CONTENTS

GENERAL DESCRIPTION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

UNIT DESCRIPTION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DESIGN DATA 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

RECEIVING 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

UNPACKING AND INSPECTION 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

LOCATION SELECTION 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

INSTALLATION 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CONCENTRATE SOURCE INSTALLATION 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

COUNTERTOP HOLE LOCATION (TUBING ACCESS) 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MAKING WATER, CONCENTRATE, AND ELECTRICAL CONNECTIONS 3. . . . . . . . . . . . . . . . . . . . . . . . .

COOLANT CONNECTION FOR HEAT EXCHANGER 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CONNECT CONCENTRATE TUBING 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SEALING UNIT BASE TO COUNTERTOP (USA) 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PREPARATION FOR OPERATION 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ADJUSTING WATER-TO-CONCENTRATE RATIO OF DISPENSED PRODUCT 7. . . . . . . . . . . . . . . . . . .

SETTING THE PORTION CONTROL 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SANITIZING THE SYSTEM (USA) 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SANITIZING THE BAG-IN-BOX CONCENTRATE SYSTEMS 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

WARRANTY 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TABLE 1. DESIGN DATA 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TABLE 2. LOOSE-SHIPPED PARTS 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 1. CONNECTION TO EXISTING SODA SYSTEM COOLANT 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

 IMI CORNELIUS INC. 1996

GENERAL DESCRIPTION

UNIT DESCRIPTION

The Three-Flavor Tower is compact and may be island-mounted or installed on a front or rear counter. The
Three-Flavor Tower is designed to dispense three, portion controlled, noncarbonated drinks. One concentrate
flavor is chilled by a heat exchanger. Cooling for the heat exchanger is provided by the existing soft drink sys­tem.

DESIGN DATA

Table 1. Design Data

Overall Dimensions:

Width 10.75 in.
Height 26.25 in.
Depth 9.12 in.

Ambient Operating Temperature:

40 degrees F (4.4 degrees C) to

90 degrees F (32 degrees C)

Electrical Requirements:

115VAC, 60HZ

Inlet Water Requirements:

Minimum Flow Pressure 40 psig

Maximum Static Pressure 55 psig

RECEIVING

Each Unit is completely tested under operating conditions and thoroughly inspected before shipment. At time of
shipment, the carrier accepts the Unit and any claim for damage in transit must be made with the carrier. Upon
receiving Unit from the delivering carrier, carefully inspect the carton for visible indication of damage. Any dam­age or irregularities should be noted at this time (not later than 15 days from date of delivery) and immediately
reported to the delivering carrier. Request a written inspection from the carrier’s claims inspector to substantiate
claim. File claim with the delivering carrier not with IMI Cornelius Inc.

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UNPACKING AND INSPECTION

CAUTION: Unit must be lifted by the S/S tower to avoid damage. Do Not lift using valve
housings.

Unpack a Unit as follows:

1. Open carton.

2. Lift Unit from carton.

3. Retain installation manual, and loose shipped parts.

4. Carefully inspect Unit for evidence of damage. If evidence of damage is found, notify delivering carrier and
file a claim against the carrier.

5. Remove loose-shipped parts from carton. Check contents per Table below.

Table 2. Loose-Shipped Parts

90° Drain Elbow
Installation Template
Wire Harness
Power Supply, 115/24 VAC, 75 VA
Valve Decals
Flavor Decals
Installation Manual

LOCATION SELECTION

The Unit may be island-mounted or installed on a front or rear counter provided that the following requirements
are satisfied. A hole must be cut in the countertop to permit access for the water, concentrate, drain tube and
coolant tubing.

WARNING: All electrical wiring must conform to national and local electrical codes.

1. Locate Unit near a grounded electrical outlet having a dedicated circuit fused at jjsr15 amps (slow-blow) for
115VAC units. Alternate protection using an equivalent HACR (US) circuit breaker may be used. The elec­trical supply for the tower is furnished by a 115/24 transformer which is mounted near the tower.

2. Locate Unit close to a water inlet supply line with pressure and flow as given in the listing of Physical Char­acteristics and Requirements.

INSTALLATION

CONCENTRATE SOURCE INSTALLATION

IMPORTANT: This instruction does not include instructions for the installation of the concentrate
source system. This should be done to suit the location.

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COUNTERTOP HOLE LOCATION (TUBING ACCESS)

1. Using the template provided, layout the location of the access hole.

2. Cut the access hole in the counter. Be sure there are no sharp edges to damage the tubing.

3. Move the Unit into position over the hole and attach the tower to the counter.

4. Route all tubing (concentrate, water, coolant and drain) through the access in the countertop.

MAKING WATER, CONCENTRATE, AND ELECTRICAL CONNECTIONS

Make Water Connections as follows:

CAUTION: If water source exceeds 65 psig a water pressure regulator kit must be used to
ensure correct Unit operation. Refer to Installation Kits paragraph for part number.

CAUTION: Do not use a saw to cut tubing, use a tubing cutter or knife to avoid
contamination of tubing with particles of material.

CAUTION: Water pipe connections and fixtures directly connected to a potable water
supply shall be sized, installed and maintained according to federal, state, and local laws.

1. Check water pressure. If water pressure is greater than 65 psig, install a water pressure regulator. Regu­late the water pressure to 50 psig.

2. Connect tubing marked “Water” to water source, but do not turn-on at this time. Additional tubing may
have to be added to the existing water tubing from the dispenser.

3. If additional tubing is used, flush the tubing thoroughly by running four gallons (15 liters) of water to a drain
or suitable container.

4. Connect to the tower water tubing.

5. Turn on the water supply and check for leaks.

COOLANT CONNECTION FOR HEAT EXCHANGER

Note: The inlet and outlet fittings on the Heat Exchanger are 1/2I. Use 1/2I tubing from the existing
python to the Heat Exchanger. The tubing connections must be leak checked and then insulated to
prevent condensation. Tubing, fittings, clamps and insulation to be supplied by the installer.

1. Select best location to tap into existing recirculating cold carbonated water tubing in the soft drink python.

2. The soft drink system must be shut down and all pressure relieved from the carbonator and associated
carbonated water tubing.

3. Python insulation must be opened to permit access to the tubing.

4. Find the recirculating cold carbonated water line from the cooling unit.

5. Cut the cold carbonated water line and remove approximately 3I of the tubing to permit the installation of
the elbows.

6. Connect tubing as shown in Figure 1.

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