IMI CORNELIUS INC One Cornelius Place Anoka, MN 55303-6234
Telephone (800) 238-3600 Facsimile (612) 422-3246
Installation Manual
Glacier
Post-Mix Dispenser
IMPORTANT:
TO THE INSTALLER.
It is the responsibility of
the Installer to ensure that
the water supply to the
dispensing equipment is
provided with protection
against backflow by an air
gap as defined in
ANSI/ASME A112.
1.2-1979; or an approved
vacuum breaker or other
such method as proved
effective by test.
Water pipe connections
and fixtures directly
connected to a potable
water supply shall be
sized, installed, and
maintained according to
Federal, State, and Local
codes.
Part No. 560003094
March 10, 1998
Control Code A
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment
This is the safety-alert symbol. When you see this
symbol on our machine or in this manual be alert to
the potentional for personal injury.
Follow recommended precautions and safe operating
practices.
UNDERSTAND SIGNAL WORDS
A signal word - DANGER, WARNING, OR CAUTION
is used with the safety-alert symbol. DANGER identi-
fies the most serious hazards.
Safety signs with signal word DANGER or WARNING
are typically near specific hazards.
DANGER
WARNING
General precautions are listed on CAUTION safety
signs. CAUTION also calls attention to safety messages in this manual.
CAUTION
FOLLOW SAFETY INSTRUCTIONS
Carefully read all safety messages in this manual and on your unit. Keep safety signs in good condition. Replace missing or damaged safety signs.
Keep the equipment in proper working condition. Unauthorized modifications to the equipment may impair the
function and/or safety and affect equipment life.
CLAIMS INSTRUCTIONS
Claims: In the event of shortage, notify the car-
rier as well as IMI Cornelius Inc. immediately. In
the event of damage, notify the carrier. IMI Cor-
nelius Inc. is not responsible for damage
occurring in transit, but will gladly render
assistance necessary to pursue your claim.
Merchandise must be inspected for concealed damage within 15 days of receipt.
Warranty Reference Information
(to be filled out by customer)
Unit Part Number:
Serial Number:
Install Date:
Local Authorized
Service Center:
1560003094
Table 1. Design Data
Unit Description (See *NOTE below)
115V, 60Hz
5-FL Remote Carbonator (3–2–1 Coil Configuration)
6-FL Remote Carbonator (3–2–1 Coil Configuration)
5-Fl Integral Carbonator
6-Fl Integral Carbonator
5-Fl Integral Carbonator W/Syrup Pumps
6-Fl Integral Carbonator W/Syrup Pumps
230V, 50Hz
5-FL Remote Carbonator (3–2–1 Coil Configuration)
6-FL Remote Carbonator (3–2–1 Coil Configuration)Unit Part No.
5- Fl Integral Carbonator(See Nameplate)
6-Fl Integral Carbonator
6-Fl Integral Carbonator, Low-carb No. 4 dispensing valve
(CE approved)
5-Fl Integral Carbonator W/Syrup Pumps
6-Fl Integral Carbonator W/Syrup Pumps
230V, 60Hz (High-Torque Start)
5-FL Remote Carbonator (3–2–1 Coil Configuration)
6-FL Remote Carbonator (3–2–1 Coil Configuration)
5- Fl Integral Carbonator
6-Fl Integral Carbonator
5-Fl Integral Carbonator W/Built-In Syrup Pumps
6-Fl Integral Carbonator W/Built-In Syrup Pumps
Weights (approx):
Integral (Built-In) Carbonator Unit141 Pounds
Remote Carbonator Unit (3–2–1 Coil Configuration)121 Pounds
Ice Bank Weight32 Pounds
Unit Capacity:
Water Tank (No Ice Bank)10 Gallons
Integral Carbonator Water Pump100 GPH
Integral Carbonator Water Tank Reserve52 0z
Overall Dimensions:
Width18 inches
Height26 inches
Depth24.5 inches
Dispensing Rate:
Four 12-oz Drinks/Min @ 40° F or below in 75° F Ambient**225
Four 12-oz Drinks/Min @ 40° F or below in 90° F Ambient**100
**NOTE: Number of 12-oz drinks dispensed 40F or below (Starting With
Stabilized Ice)
*NOTE: The five and six-flavor Remote Carbonator Dispensers require a remote carbonator be connected
to the Dispensers to provide carbonated water. The five and six-flavor Integral Dispensers have an integral
(built-in) carbonator that provides carbonated water for the Dispensers.
5600030942
Table 1. Design Data (cont’d)
Refrigeration System Refrigerant Requirement (R-134A)6.875 oz
Ambient Operating Temperature40° F to 110° F
Electrical Requirements:
Operating VoltageSee Unit
Nameplate
Current DrawSee Unit
Nameplate
IMPORTANT: To the user of this manual - This manual is a guide for installing this equipment. Refer to
table of contents for page location of detailed information pertaining to questions that arise during
installation of this equipment.
These Dispensers (hereafter referred to as Units) must be installed and serviced by a qualified Service Person.
These Units contain no User serviceable parts.
CAUTION: Before shipping, storing, or relocating Unit, syrup systems must be sanitized
and all sanitizing solution must be purged from syrup coils. All water must be purged from
carbonated and plain water systems and ice bank melted and all water drained from water
tank. A freezing ambient environment will cause residual water remaining inside Unit to freeze
resulting in damage to internal components.
Unit Description
The Units are compact, lightweight and are in three configurations. The first model, either a five or a six-flavor, is
equipped with an integral (built-in) carbonator. The second model, either a five or six-flavor, is equipped with an
integral (built-in) carbonator and built-in syrup pumps to provide syrup to the Unit. The third model, also either a five
or a six-flavor, requires connection to a remote carbonator. The Units may be island-mounted or installed on a front
or rear counter. Their refrigeration assemblies are the 1/3 H.P. drop-in type and are easily removed for service and
maintenance. Adjustable water flow regulators and syrup flow regulators, located on the dispensing valves, are
easily accessible to control water flow rate of the dispensing valve and Water-to-Syrup “Ratio” of the dispensed
product. The only requirements for operation are installation of the Unit on a countertop, installation of LooseShipped Parts, connection to a remote carbonator for the model requiring connection to a remote carbonator, connections to plain water and syrup supplies, adjustment of CO
cal outlet with proper electrical requirements, and adjusting dispensing valves water and syrup flow regulators for
proper water flow rate and Water-to Syrup “Ratio” of the dispensed product.
regulators, plugging Unit power cord into an electri-
2
GLACIER SIX-FLAVOR UNIT SHOWN
3560003094
THEORY OF OPERATION
NOTE: Refer to Figure 1 for optional dispensing valves dispensing configurations. For Units with integral
(built–in) carbonators (see Figure 3 and 4) and Units with integral (built–in) carbonators and syrup pumps
(see Figure 5). The five-flavor Units may be configured to dispense all carbonated and no still (noncarbonated) drinks or four carbonated and one noncarbonated drink. The six-flavor Units may be configured to
dispense five carbonated and one noncarbonated drinks, four carbonated and two noncarbonated drinks,
or six carbonated and no non-carbonated drinks.
UNITS WITH INTEGRAL (BUILT-IN) CARBONATORS
Standard Units with Integral (Built-In Carbonators. (see Figure 4)
A syrup tanks system or a bag–in–box syrup system may be connected to these Units to provide syrup supply to
the Units. Plain water enters the integral (built-in) carbonator carbonated water tank and is carbonated by regulated
CO2 gas pressure also entering the tank. When dispensing valve is opened, syrup is pushed through the Unit cooling coils, and on to the dispensing valve. Carbonated water tank CO
from the tank to the dispensing valve. Syrup and carbonated water meet simultaneously at the dispensing valve
resulting in a carbonated drink being dispensed. A still (noncarbonated) drink is dispensed in the same manner as
the carbonated drink except plain water is substituted for carbonated water.
gas head pressure pushes carbonated water
2
Dispenser P/N 475136102 (Six-Flavor Unit with Integral (Built-In) Carbonator with Low-Carb No. 4 Dispensing
Valve).) See Figure 3
This Unit operates in much the same way as the standard Units with integral (built-in) carbonators
(See Figure 4). No. 4 dispensing valve is set up to dispense a low-carb drink by connecting a low-carb remote carbonator to the No. 4 dispensing valve water inlet line or plain water may be connected to the water line to dispense
a still (non-carbonated) drink.
UNITS WITH INTEGRAL (BUILT-IN) CARBONATORS AND SYRUP PUMPS
(See Figure 5)
A CO2 cylinder delivers carbon dioxide (CO2) gas through an adjustable CO2 regulator to the syrup pumps and
also the integral (built-in) carbonator located inside the Unit. Plain water enters the carbonator carbonated water
tank and is carbonated by regulated CO2 gas pressure also entering the tank. Opening one of the dispensing
valves causes the CO2 operated syrup pump associated with that valve to operate which pumps syrup from the
syrup bag-in-box, through the Unit cooling coil, and on to the dispensing valve. Carbonated water tank CO
gas
2
head pressure pushes carbonated water from the tank to the dispensing valve. Syrup and carbonated water meet
simultaneously at the dispensing valve resulting in a carbonated drink being dispensed. A still (non-carbonated)
drink is dispensed in the same manner as the carbonated drink except plain water is substituted for carbonated
water.
UNITS WITH 3–2–1 COIL CONFIGURATIONS (REQUIRING CONNECTION TO REMOTE
CARBONATORS)
(See Figure 6)
The three Unit water inlet lines may be connected to either plain water or carbonated water (remote car
bonito) source lines. Plain or carbonated water connected to No. 1 water inlet line will allow No. 5 valve to dispense
either a still (noncarbonated) or a carbonated drink. Plain or carbonated water connected to No. 2 water inlet line
will allow No. 3 and No. 4 valves to dispense either still (noncarbonated) or carbonated drinks. Plain or carbonated
water connected to No. 3 water inlet line will allow No. 1, 2, and No. 6 valves to either dispense still (noncarbonated) or carbonated drinks. A syrup tank system or a syrup bag–in–box/syrup pump system may be connected to
the Unit to provide syrup supply to the Unit.
5600030944
5
FIVE VALVES CARB
NO VALVES NON-CARB
61
1
6
5
FOUR VALVES CARB
NO. 3 VALVE NON-CARB
5-FLAVOR WITH INTEGRAL (BUILT-IN) CARBONATOR
PART NO:
426015
426025
475015
475025
476015
476025
2
6
4
FIVE VALVES CARB
NO. 4 VALVE NON-CARB
6-FLAVOR WITH INTEGRAL (BUILT-IN) CARBONATOR
46
32
5
FOUR VALVES CARB
NO. 3 & 4 VALVES NON-CARB
62
5
FIVE VALVES CARB
NO. 4 VALVE CUSTOM
INDIVIDUAL SUPPLY COIL
52 6
3
4
SIX VALVES CARB
NO VALVES NON-CARB
PART NO:
426016
426026
475016
475026
476016
476026
6-FLAVOR UNIT (P/N 475136102) WITH INTEGRAL (BUILT-IN) CARBONATOR
NOTE: 1. Illustrations show view of tubing connections on top front of the water tank.
2. Connections require lubrication prior to assembly.
42484Connector, Tee
5
560003094
OPERATING CONTROLS
DISPENSING VALVE LEVER:The dispensing valve lever, located on the bot-
tom of the dispensing valve, needs only to be pressed with a cup or glass to
dispense product.
KEY-LOCK SWITCH:The key-lock switch, located on the
bottom right side of the dispenser, prevents operation of the
dispensing valves when switch is in the “OFF” position.
This key-lock switch does not affect operation of the
refrigeration system.
CONTROL BOARD POWER SWITCH:The control board
power switch is located on the top of the refrigeration
assembly and is accessible through a hole in top of the
hood. THIS SWITCH IS AN ON-OFF SWITCH AND
CONTROLS ONLY THE 24 VAC LOW VOLTAGE
POWER SOURCE TO THE CONTROL BOARD.
HIGH VOLTAGE IS STILL PRESENT INSIDE THE
DISPENSER. USE CAUTION, UNPLUG UNIT
POWER CORD FROM ELECTRICAL OUTLET
BEFORE PERFORMING INTERNAL
MAINTENANCE ON THE DISPENSER.
INTEGRAL CARBONATOR
PUMP & MOTOR ASSEMBLY
CONTROL BOARD
POWER SWITCH
HOOD SCREW
REFRIGERATION
POWER SWITCH
ACCESS HOLE
HOOD
CONDENSER
REFRIGERATION
DECK LIFTING HANDLES
CUP REST
DRIP TRAY
DISPENSING
VALVES (6)
VALVE MOUNTING
BLOCK
FRONT PANEL
KEY-LOCK SWITCH
DISPENSING VALVE
LEVER
FIGURE 2. PARTS IDENTIFICATION (SIX-FLAVOR UNIT SHOWN)
FILL HOLE
PLUG
WATER T ANK
FILL HOLE
CONNECTOR
CARBONATOR MOTOR
POWER CORD
5600030946
PLAIN WATER
COOLING COIL
SYRUP COIL (6)
7
be a bag–in–box system or a syrup
tanks system
VALVE WATER INLET
NO.4 DISPENSING
(SEE NOTE 2)
DOUBLE LIQUID
CHECK VALVE
CARBONATED
WATER TANK
CO2 CHECK VALVE
PLAIN WATER INLET
CO2 INLET
SYRUP INLETS
(SEE NOTE 1)NOTE 1: The syrup sources may either
WATER PUMP
AND MOTOR
1
2
3
STILL (NON-CARB
OR
LOW-CARB DRINK
4
5
6
NOTE 2: The No. 4 dispensing valve water inlet may be connected
to a low-carb carbonator for a low-carb drink to be dispensed
from No. 4 dispensing valve or the water inlet line may be connected to filtered plain water to dispense a still (non-carbonated)
drink from No. 4 dispensing valve.
560003094
FIGURE 3. FLOW DIAGRAM (SIX-FLAVOR UNIT [P/N 475136102] WITH INTEGRAL (BUILT-IN) CARBONATOR SHOWN)
LINE LEGEND
SYRUP
PLAIN WATER
CARB WATER
CO
2
DISPENSER
560003094
PLAIN WATER
COOLING COIL
SYRUP COIL (6)
8
NOTE 1: The syrup sources may either
be a bag–in–box system or a syrup
tanks system
NO.4 DISPENSING VALVE
PLAIN WATER INLET
DOUBLE LIQUID
CHECK VALVE
CARBONATED
WATER TANK
CO
CHECK VALVE
2
PLAIN WATER INLET
CO2 INLET
SYRUP INLETS
(SEE NOTE 1)
WATER PUMP
AND MOTOR
1
2
3
STILL (NON-
4
CARB) DRINK
5
6
DISPENSER
LINE LEGEND
SYRUP
PLAIN WATER
CARB WATER
CO
2
FIGURE 4. FLOW DIAGRAM (STANDARD SIX-FLAVOR UNIT WITH INTEGRAL (BUILT-IN) CARBONATOR SHOWN)
PLAIN WATER
COOLING COIL
WATER PUMP
AND MOTOR
DOUBLE LIQUID
CHECK VALVE
CARBONATED
WATER TANK
SYRUP COIL (6)
1
2
3
9
560003094
NOTE: Syrup sources may either be a
bag–in–box system or a syrup tanks
system
LINE LEGEND
SYRUP
PLAIN WATER
CARB WATER
CO
2
CO2 CHECK VALVE
PLAIN WATER INLET
CO2 INLET
SYRUP INLETS
(SEE NOTE)
4
5
6
SYRUP PUMP (6)
32
1
4
65
CO2 MANIFOLD
DISPENSER
FIGURE 5. FLOW DIAGRAM (SIX-FLAVOR UNIT WITH INTEGRAL CARBONATOR AND BUILT-IN SYRUP PUMPS)
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