Remcor DF 250 BCP Installation Manual
®
DURAFLEX ICE/BEVERAGE DISPENSER
DF 250 BCP
Operator’s Manual
Release Date: July, 2001
Publication Number: 620919540OPR
Revision Date: October 15, 2002
Revision: A
Control Code: A
Visit the IMI Cornelius web site at www.cornelius.com
for all your Literature needs.
TABLE OF CONTENTS
START-UP AND OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Controls and Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Portion Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Portion Control Panel Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Ice Portion Control Set Up and Adjustment Procedure . . . . . . . . . . . . . . . . . . . . 3
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Daily (or as required) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Weekly (or as required) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Monthly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Cleaning Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Dispenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
BEVERAGE SYSTEM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Cleaning Dispensing Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Sanitizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Sanitize tank systems, Post-Mix and Pre-Mix . . . . . . . . . . . . . . . . . . . 7
Sanitize syrup lines, B-I-B Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . 7
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Trouble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Probable Cause . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Remedy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
© 2001-02, IMI Cornelius Inc. - i - Publication Number: 620919540OPR
Publication Number: 620919540OPR - ii - © 2001-02, IMI Cornelius Inc.
ICE BIN COVER
MANUAL ICE DISPENSE
RED PUSH BUTTON SWITCH
Duraflex Ice/Beverage Dispenser Operator’s Manual
RETAINER
ICE AGITATOR
REMOVABLE STRAW
HOLDER PANEL
LID/STRAW
HOLDER
ICE PORTION
CONTROL MODULE
BEVERAGE FAUCET
ON/OFF SWITCH
MANUAL/AUTO ICE
TOGGLE SWITCH
CUP REST
DRIP TRAY
LOWER ACCESS
PANEL
FIGURE 1. PARTS IDENTICATION
BEVERAGE FAUCETS (8)
© 2002, IMI Cornelius Inc. - 1 - Publication Number: 620919540OPR
Duraflex Ice/Beverage Dispenser Operator’s Manual
START-UP AND OPERATING INSTRUCTIONS
Fill the hopper with ice and replace the lid. Allow 10 to 15 minutes for the cold plate to cool down. Repeat
this procedure whenever the dispenser has been standing overnight or other long periods without ice
use. Start up the beverage system and adjust faucets to the proper brix. Contact your local syrup distributor for complete information on the beverage system.
To dispense ice, hold cup under ice chute and press the appropriate size button on the ice portion control
located above the ice chute. An extra ice portion may be obtained by pressing the increase key before
pressing the button.
For beverage dispensing, place a cup on the cup rest against the faucet lever of the desired flavor. Beverage will be dispensed automatically filling the cup and shutting off. A delay feature is provided in the
faucet controller to “top-off” the drink after shut off.
CAUTION: Use caution to avoid spilling ice when filling dispenser. Clean up immediately any
spilled ice from filling or operating the unit. To prevent contamination of ice, the lid must be
installed at the unit at all times.
If the dispenser fails to dispense ice or beverage, see troubleshooting guide.
CONTROLS AND ELECTRICAL
Portion Control Panel
The portion control panel on the Pro ED Fast Gate has several functions including dispensing 4 programmed ice portions for 4 cup sizes, programming, and cleaning. The portion control panel and its functionality are described in the following illustration:
LIGHT
Indicates mode of
operation or amount
of adjustment
DECREASE
CUP SIZE
Small, Medium, Large or X-Large Cup Size
Press for extra
ice, then press
cup size
INCREASE
Publication Number: 620919540OPR - 2 - © 2002, IMI Cornelius Inc.
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