OPERATORS’ GUIDE
3000 SERIES
PDC-3000 SHOWN
PCU-3000 INCLUDES COUPLERS
PDC-3000 / PCU-3000
REL-3000SA
DOUBLE ACTING
HYDRAULIC CUTTER
The 3000 Series guillotine-type cutter will make a straight, clean cut every time.
These cutters can be used for cutting a wide range of electrical conductors up to 3.35 inch.
SINGLE ACTING
HYDRAULIC CUTTER
WARNING
All information found in this guide
must be read and understood before
use or testing of this tool.
Failure to read and understand these warnings
and safe handling instructions could result in
severe personal injury and or death.
DISTRIBUTED BY
3000 Series Cutter Manual 04-15
1
DISTRIBUTED BY
REGISTRATION
UPON RECEIPT OF THIS TOOL, COMPLETE THE REGISTRATION BELOW.
COMPANY _____________________________________________________________
ADDRESS _____________________________________________________________
________________________________________________________________________
PHONE _______________________ FAX____________________________________
SERIAL NUMBER _______________________________________________________
DATE OF PURCHASE ___________________________________________________
DEALER NAME _________________________________________________________
2
TABLE OF CONTENTS
DISTRIBUTOR INFORMATION ................................................................. 2
TABLE OF CONTENTS ............................................................................. 3
REGISTRATION .........................................................................................3
TOOL SPECIFICATIONS ........................................................................ 4-5
SAFETY INFORMATION AND WARNINGS ............................................ 6-9
OPERATING INSTRUCTIONS ................................................................. 10
DAILY MAINTENANCE ............................................................................. 11
LABELS ................................................................................................... 11
PDC-3000 PARTS DIAGRAM .................................................................. 12
PDC-3000 - PARTS LIST ..........................................................................13
REL-3000SA PARTS DIAGRAM ............................................................... 14
REL-3000SA - PARTS LIST ..................................................................... 15
MAINTENANCE RECORDS ..................................................................... 16
CONTACT INFORMATION ...................................................................... 16
THIS SYMBOL INDICATES ITEMS OF EXTREME IMPORTANCE.
Safety of user and others may be in jeopardy if these instructions
are not read and understood.
RELIABLE EQUIPMENT & SERVICE CO., INC.
NOTICE
The information found in this manual
is subject to change without notice.
Contact RELIABLE EQUIPMENT for
the most recent version of this manual.
301 Ivyland Road • Warminster, PA 18974 • USA
Phone: 215-357-3500 • Fax: 215-357-9193
MODEL: PDC-3000
MAX. PRESSURE: 10,000 PSI
SERIAL NO.: ____________
YEAR: ___________
3
Weight: 21 lb.
Length: 17.5 in.
Width: 7.5 in.
PDC-3000 SHOWN
PCU-3000 INCLUDES COUPLERS
PDC-3000
DOUBLE ACTING HYDRAULIC
Head opens
for cable insertion
along the line
CUTTING TOOL
The 3000 Series guillotine-type cutter will make a
straight, clean cut every time. These cutters can be used
for cutting a wide range of electrical conductors. Head
opens easily for inserting cable at any location along line.
Double-acting operation eliminates hang-up problems,
and offers full control of cutting action. The 360 O rotating
head eliminates hose twisting and increases operator
speed and comfort.
System Double-Acting
Capacity (Jaw Opening) 3.35 inch.
Force @ 10,000 psi (690 bar) 28,048 lb.
Return @ 5,000 psi (345 bar) 10,445 lb.
Max Operating Pressure 10,000 psi (690 bar)
Max Return Pressure 5,000 psi (345 bar)
Couplers Direct Connect
FEATURES
• Lightweight, compact guillotine
design provides a clean, positive cut.
• Cutting head is easily opened for
cable insertion at any location in line.
O
• 360
• Built-in Auxiliary Handle
3000 SERIES - MAXIMUM
CONDUCTOR CAPACITY
head eliminates hose twisting.
Soft Copper Jacket 3”
Aluminum Jacket 3”
Lead Sheathed Cable 3.35”
Communication Cable 3.35”
4
Weight: 21 lb.
Length: 17.5 in.
Width: 7.5 in.
REL-3000SA
SINGLE ACTING HYDRAULIC
Head opens
for cable insertion
along the line
CUTTING TOOL
The REL-3000SA guillotine-type cutter will make a
straight, clean cut every time. These cutters can be
used for cutting a wide range of electrical conductors.
Head opens easily for inserting cable at any location
along line. This Single-acting cutter will compliment
existing single acting systems. The 360 O rotating head
eliminates hose twisting and increases operator speed
and comfort.
System Single-Acting
Capacity (Jaw Opening) 3.35 inch.
Force @ 10,000 psi (690 bar) 28,048 lb.
Return @ 5,000 psi (345 bar) 10,445 lb.
Max Operating Pressure 10,000 psi (690 bar)
Max Return Pressure 5,000 psi (345 bar)
Couplers Direct Connect
FEATURES
• Lightweight, compact guillotine
design provides a clean, positive cut.
• Cutting head is easily opened for
cable insertion at any location in line.
O
• 360
• Built-in Auxiliary Handle
3000 SERIES - MAXIMUM
CONDUCTOR CAPACITY
head eliminates hose twisting.
Soft Copper Jacket 3”
Aluminum Jacket 3”
Lead Sheathed Cable 3.35”
Communication Cable 3.35”
5
BEFORE USING THIS TOOL, READ THE WARNINGS
and the recommended practices described in this manual.
Failure by the operator to read and fully understand these
warnings will leave this person unqualified to use and
operate this tool. Property damage, severe personal injury,
WARNING
These warnings will appear in appropriate locations when they are pertinent to the
particular subject being shown. Read each one carefully and follow them strictly.
and/or death could result by not following these warnings.
Eye Protection
WARNING
Always wear eye protection to avoid
injury from fl ying debris or hydraulic
oil leaks. Failure to do so can result
in serious personal injury.
Hard Hat
WARNING
Always wear a hard hat to avoid injury
from falling debris. Failure to do so
can result in serious personal injury.
Dust Mask
WARNING
Always wear a dust mask. Failure
to observe this warning may result
in serious health issues and/or
breathing diffi culty.
Foot
Protection
WARNING
Always wear foot protection.
Failure to do so can result in serious
personal injury.
Hearing
Protection
WARNING
Always wear hearing protection,
to avoid hearing loss due to long
term exposure to high noise levels.
Protective
Gloves
WARNING
Always wear protective gloves
Failure to do so can result in serious
personal injury.
6
WARNING
SAFE OPERATION & CARE
USE THIS TOOL FOR ITS INTENDED PURPOSE ONLY
Any other use can result in injury or property damage.
INSPECT TOOL BEFORE USE. Replace any worn, damaged or
missing parts. A damaged or improperly assembled tool may
malfunction, injuring operator and/or nearby personnel.
INSPECT HYDRAULIC HOSES AND COUPLINGS before each
use. Repair or replace if any cracking, leakage, wear or damage
is found. Worn or damaged hoses may fail resulting in personal
injury or property damage.
CLEAR WORK AREA of all bystanders and unnecessary personnel
before operating this tool.
KEEP ALL PARTS OF THE BODY AWAY FROM MOVING PARTS.
Failure to observe this warning could result in serious injury.
HYDRAULIC POWER SUPPLY
WARNING
WARNING
DO NOT attempt to make any changes to any of the component
parts or accessories when connected to the power source.
DO NOT adjust, inspect, or clean tool while the tool is connected
to the power source. The tool could accidentally start up and
cause serious injury.
DO NOT lock the tool in the On Position. In an emergency,
serious damage or injury could occur during the time required
to stop the tool.
OIL INJECTION INJURY
Hydraulic oil or fl uid under the skin is a serious injury. Oil under
pressure can penetrate the skin and may cause dismemberment
or loss of life. Seek medical assistance immediately if such an
injury should occur.
Always wear safety gloves, eye protection and all required
safety equipment when operating or handling this tool.
DO NOT use fingers or hands to attempt to locate a leak.
DO NOT handle hoses or couplers while system is pressurized.
NEVER open or service the system before depressurizing.
7
HOSES AND FITTINGS
There exists the potential for shock in using anything other than
certifi ed nonconductive hoses and hydraulic oil with dielectric
properties, when using system components near energized
WARNING
Hoses and fittings used with this tool must comply with S.A.E. J1273 which
covers recommended practice for selection, installation, and maintenance of hose and
hose assemblies. The correct hoses and fi ttings are available from your supplier.
WARNING: Failure to comply with these warnings could result in severe bodily injury.
electrical lines. Failure to recognize these conditions could cause
electrocution.
UNIT/HOSE CONNECTIONS
ALWAYS DISCONNECT pump/power source and move toggle
switch to OFF before connecting or disconnecting any components.
WARNING
ALWAYS DEPRESSURIZE hydraulic system, before slowly
disconnecting this unit or any of the systems components.
ALWAYS TIGHTEN couplings completely. Loose or improperly
tightened couplings will not allow fl uid to pass through the hose creating
a blockage in the supply or return line.
ALWAYS INSPECT HOSES AND CONNECTORS before connection
to tool. Replace or repair if any leakage is evident. Leakage is a sign
of deterioration in component parts. Worn or leaking parts must be
repaired or replaced, or tool damage or severe injury could result.
ALWAYS ENSURE CONNECTORS ARE CLEAN
DOUBLE ACTING - Care must be taken to assure the correct
connection of the hoses to the pressure and return (tank) ports.
CAUTION
Connect the return hose to the return (tank) port on the power source,
then to the return port on the tool.
Connect the pressure hose to the pressure port on the tool, then to
the “P” pressure port on the power source.
Operation with hydraulic flow reversed can cause malfunction.
SINGLE ACTING - Connect the pressure hose to the pressure port
on the tool, then to the “P” pressure port on the power source.
Failure to fully comply can result in severe injury or death.
HOSE INSTALLATION
8
WARNING
WARNING
Operation/Safety methods may vary in accordance
with the working guidelines established by each utility
or contractor.
For your own safety, ensure that you fully comply with
all safe operation guidelines required by your employer.
ELECTRICAL SHOCK HAZARD
Always wear and use the necessary clothing, equipment and
safety practices to protect against electrical shock. Failure to
follow these rules can result in serious personal injury or death.
GENERAL SAFETY
USE ALL APPROPRIA TE AND APPLICABLE PERSONAL SAFETY EQUIPMENT
as required by the operating company.
ALWAYS INSPECT TOOL for wear or deterioration every day. Replace all parts that
show signs of wear or damage.
KEEP ALL PARTS OF THE BODY AWAY from moving parts of the tool.
KEEP HANDS OUT FROM BETWEEN FIXED AND MOVING BLADES AT TOOL HEAD.
HANDS SHOULD BE OUTSIDE DANGER ZONE PRIOR TO ACTIVATING BLADE.
MAKE SURE there is no person in close proximity to you or the tool who could
be injured by any operation being performed, tool malfunction or flying debris.
DO NOT OVEREXTEND your position by overreaching or unbalancing the footing necessary
to maintain physical control of your body.
ALWAYS MAINTAIN a fi rm grip on the tool to avoid loss of control during an operation, causing
property damage, serious injury or death.
USE THIS TOOL FOR THE MANUFACTURERS’ INTENDED PURPOSE ONLY.
OBSERVE CLOSELY ALL SAFETY RULES FOR A PARTICULAR JOB CLASS
FAILURE TO HEED THESE WARNINGS COULD RESULT IN
PROPERTY DAMAGE, SERIOUS PERSONAL INJURY OR DEATH.
9
OPERATION
Do not cut live conductors.
Hardened metals may fl y when severed.
Take necessary precautions. wear safety glasses.
WARNING
Keep all body parts away from cutting blades and moving parts.
Failure to follow these rules can result in serious personal injury or death.
Read entire manual prior to using this tool. (Refer to all safety recommendations and warnings)
Observe all safety precautions and procedures required by the operating company.
Refer to GENERAL SAFETY on previous page )
(
Before cutting, ensure that material being cut is within the capacity listed for this tool.
Tool must be used in conjunction with a hydraulic system rated at, and adjusted to, 10,000 psi.
Any system not operating at 10,000 psi may cause damage to the tool and result in serious
injury to the operator.
Connect the tool head to the control valve or hose set. (
Refer to warnings on page 6 & 7 )
Open cutter by removing locking pin.
Insert material between cutter head and blade.
Close and secure cutter head using locking pin. Failure to secure head may result in severe
tool damage and/or personal injury.
O
The material to be cut MUST be at a 90
angle to the blade. This will ensure a proper cut
with minimal distortion. Severe blade damage may occur if material is cut at any other angle.
Operate pump or valve to slowly advance blade. If a hold feature is available, check for proper
O
90
alignment (
angle) of blade and material being cut.
Continue until cut is complete.
Double Acting: Use valve or pump to retract blade.
Single Acting: Blade will return by internal spring.
The information in this manual is intended to guide the user in the use
and application of this tool. It is not intended as a substitute for proper
training and experience in safe work practices for this type of equipment.
CAUTION
Consult your supervisor or safety personnel if you have any questions
regarding the safe operation of this tool.
10
DAILY MAINTENANCE
The life, reliability, and safety of the tool is dependent on proper maintenance.
Clean all surfaces including head, blade, couplers (if coupled), threads, and handles.
Inspect for wear and damage. Worn or damaged parts may malfunction during operation.
All parts must be replaced with new parts if signs of wear or damage are evident.
Keep Label Set clean and legible. Replace decals when necessary. Part #RL23400
IMPORTANT: The greatest cause of hydraulic pump failure is dirt.
Prevent the introduction of foreign matter into the unit via hydraulic fl uid,
dirty connections or accumulation of sediment.
Part # RL3000
NOTE: Keep Label Set clean and legible. Replace decals when necessary.
BEFORE USING THIS PRODUCT
READ THE SAFETY WARNINGS
and recommended practices described
in the manual. Failure by the operator to
read and fully understand the warnings
will leave this person unqualifi ed to use
and operate the tool.
Failure to observe all warnings and instructions could result
in property damage, severe personal injury, and/or death.
REL-SM
RELIABLE EQUIPMENT & SERVICE CO., INC.
301 Ivyland Road • Warminster, PA 18974 • USA
Phone: 215-357-3500 • Fax: 215-357-9193
MODEL: PDC-3000
MAX. PRESSURE: 10,000 PSI
SERIAL NO.: ____________
YEAR: ___________
DANGER
BLADE
CLOSES
Complete disassembly is not recommended. Return the unit to an authorized dealer for
total disassembly and/or repair.
All maintenance or disassembly should take place on a fl at, clean work surface covered with
towels or wipers so as to have a clean space for the disassembled parts.
Inspect each part during disassembly for wear, scratches, and cuts. Discard the worn or
damaged parts and replace with new factory authorized parts.
O-rings are sensitive to sharp edges. Inspect closely for cuts or damage. A small cut will
cause a leak. When assembling or disassembling O-rings, use hydraulic fl uid as a lubricant
to help disassembly or installation.
11
PDC-3000 PARTS DRAWING
7
20
16
19
12
22
21
11
5
6
28
8
9
8
9
41
40
13
4
15
1
17
14
31
32
38
37
38
10
33
23
3
35
36
30
24
25
34
26
27
2
RELIEF VALVE
DO NOT ADJUST!
29
12
PDC-3000 PARTS LIST
# PART QTY PART #
1 CYLINDER .................................................................................................... 1 R30001
2 RAM .............................................................................................................. 1 R30002
3 INNER PISTON ............................................................................................. 1 R30003
4 MOVING BLADE ........................................................................................... 1 R30004
5 RAIL, HINGED SIDE ..................................................................................... 1 R30005
6 RAIL, HANDLE SIDE .................................................................................... 1 R30006
7 HINGED CUTTER ......................................................................................... 1 R30007
8 PIVOT PIN ..................................................................................................... 1 R23003
9 RETAINING RING (FOR 23003) ................................................................... 2 R23014
10 SIDE PLATE .................................................................................................. 2 R30010
11 LARGE STUD ............................................................................................... 2 R23006
12 SMALL STUD ................................................................................................ 3 R23005
13 DETENT PIN ................................................................................................. 1 R23010
14 BOLT, RETAINING (HOLDS MOVING BLADE) ............................................ 1 R23008
15 HANDLE ........................................................................................................ 1 R23015
16 GUIDE ROLL ................................................................................................. 2 R23007
17 END BLOCK .................................................................................................. 1 R23013
18 BOLT, FOR PIVOT PLATE ............................................................................ 4 R26024
19 SLIT LOCK WASHER ................................................................................. 10 R23020
20 GRADE 8 HEX NUT .................................................................................... 10 R23021
21 SLPIT LOCK WASHER ................................................................................. 4 R23022
22 GRADE 8 HEX NUT ...................................................................................... 4 R23023
23 SET SCREW. SOCKET ................................................................................. 2 R15006
24 ADJUSTING SCREW .................................................................................... 1 12124
25 SPRING ......................................................................................................... 1 12126
26 BALL RETAINER ........................................................................................... 1 12125
27 CHECK BALL ................................................................................................ 1 12129
28 LANYARD ...................................................................................................... 1 R23010L
29 O-RING, FOR END CAP ............................................................................... 2 * R15011
30 WIPER ........................................................................................................... 1 * R23024
31 O-RING (GOES ON END BLOCK) ............................................................... 1 * R15014
32 BACK-UP RING............................................................................................. 1 * R15015
33 O-RING (GOES IN END BLOCK) ................................................................. 1 * R23028
34 O-RING (GOES IN RAM) .............................................................................. 1 * R23034
35 O-RING (GOES IN CYLINDER) .................................................................... 1 * R23028
36 BACK-UP RING............................................................................................. 1 * R23027
37 O-RING (GOES ON RAM) ............................................................................ 1 * R30037
38 BACK-UP RING............................................................................................. 2 * R30038
39 SEAL KIT (* DENOTES ITEMS INCLUDED IN SEAL KIT) ...........................
40 ROLL PIN (LANYARD AT HANDLE) ............................................................ 1 R23018
41 ROLL PIN (LANYARD AT DETENT PIN) ....................................................... 1 R13813
1 R30039
PCU-3000 (Also includes couplers below)
HIGH PRESSURE COUPLER - MALE ..................................................................... 1 130868
HIGH PRESSURE COUPLER - FEMALE ................................................................ 1 130878
13
41
40
REL-3000SA
PARTS DRAWING
14
REL-3000 PARTS LIST
# PART QTY PART #
1 R30001 1 CYLINDER
2 R30052 1 RAM
4 R30004 1 MOVING BLADE
5 R30005 1 RAIL, HINGED SIDE
6 R30006 1 RAIL, HANDLE SIDE
7 R30007 1 HINGED CUTTER
8 R23003 1 PIVOT PIN
9 R23014 2 RETAINING RING
10 R30010 2 SIDE PLATE
11 R23006 2 LARGE STUD
12 R23005 3 SMALL STUD
13 R23010 1 DETENT PIN
14 R23008 1 BOLT, RETAINING
15 R23015 1 HANDLE
16 R23007 1 GUIDE ROLL
17 R30053 1 END BLOCK
18 R26024 4 BOLT, PIVOT PLATE
19 R23020 10 SPLIT LOCK WASHER, SMALL
20 R23021 10 HEX NUT, SMALL
21 R23022 4 SPLIT LOCK WASHER, LARGE
22 R23023 4 HEX NUT, LARGE
25 R30054 1 SCREW, RETURN SPRING
26 R30056 1 RETURN SPRING ASSEMBLY
28 R23010L 1 LANYARD
30 R23024 1 WIPER
31 R15014 1 O RING, END BLOCK
32 R15015 1 BACKUP RING, END BLOCK
37 R30037 1 O RING, RAM
38 R30038 2 BACKUP RING, RAM
40 R23018 1 ROLL PIN (LANYARD AT HANDLE)
41 R13813 1 ROLL PIN (LANYARD AT DETENT PIN)
15
Maintenance Records
Date Parts or Service Required
If you have any questions regarding the information
found in this manual please contact RELIABLE EQUIPMENT at the address,
phone or fax numbers shown below.
301 Ivyland Road • Warminster, PA 18974
Phone: 800-966-3530 • Fax: 215-357-9193
Visit us on the web at www.Reliable-Equip.com
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