better by design
&
™
User Guide
5
DOCUMENT CONVENTIONS
This document features several conventions to help you learn the material and
procedures. These conventions are outlined below.
Bold-faced type for Window Title Bars.
e.g., The Inputs worksheet is open.
Initial capitals for Field Names and Buttons.
e.g., The value of the Panel Program field is pan. Click the Save button.
Italics in lowercase for field values, file types, directories, and file paths.
e.g., The value of the Panel Program field is pan.
MACH-PROCOM™/MACH-PROWEBCOM
™
DOCUMENT CONVENTIONS
The pan files are stored in the pan subdirectory of the job directory.
Italics in initial uppercase for Mode Types.
e.g., Toggle the Mode button to switch to Update mode.
Chevrons denote menu items.
e.g., To exit, select Access > Bye from the main menu.
All uppercase for KEYWORDS and Control-BASIC STATEMENTS.
e.g., Click ALARMS to open the Current Alarms worksheet.
Underscore connectors for section references.
e.g., Refer to Reference_Alarms_Alarm Configuration more details.
2007 − 2015 Reliable Controls® Corporation. All rights reserved.
USER GUIDE
ii
The following symbols are used to draw your attention to important information.
The exclamation symbol is used to highlight material that requires caution or thought
before implementation.
The light bulb symbol is used to highlight helpful information and practices.
Firmware versions starting with 8 require a configuration setting to allow the controller to
support legacy Reliable Controls Protocol (RCP). This document describes product operation with firmware version 8 running without RCP support. Refer to the legacy version of
this document for a description of product operation with RCP support enabled.
2015 Reliable Controls
®
Corporation
All rights reserved
Printed in Canada
This manual is for information purposes only. The contents and products described are
®
subject to change without notice. Reliable Controls
with respect to this manual. In no event shall Reliable Controls
Corporation makes no representation
®
Corporation be liable for
damages, direct or incidental, arising out of or related to the use of this manual. No part of
this document may be reproduced or transmitted in any form or by any means, without the
express written permission of Reliable Controls
®
Corporation.
Reliable Controls Corporation Tel: 250-475-2036
120 Hallowell Road Fax: 250-475-2096
Victoria, BC, Canada, V9A 7K2 Toll Free: 1-877-475-9301
www.reliablecontrols.com
Reliable Controls, RC-Studio, RC-Toolkit and the Reliable Controls logo are registered trademarks of Reliable Controls
Corporation.
MACH-ProCom, MACH-ProSys, MACH-System, MACH-Global, MACH1, MACH2, MACH-Air, MACH-Zone,
MACH-Stat, SMART-Sensor, SMART-Space, MODBUS-Link, RC-RemoteAccess, MACH-ProWebCom, MACHProWebSys, MACH-ProZone, MACH-ProAir, MACH-ProPoint, MACH-Pro1, MACH-Pro2, and MACH-ProWeb are
trademarks of Reliable Controls.
BACnet
iii
®
is a registered trademark of ASHRAE.
10/9/15 JW
2007 − 2015 Reliable Controls® Corporation. All rights reserved.
MACH-PROCOM™/MACH-PROWEBCOM
TABLE OF CONTENTS
MACH-PROCOM/MACH-PROWEBCOM .......................................................................................... 01
O
VERVIEW ...............................................................................................................................01
L
EGACY PROTOCOL SUPPORT ...........................................................................................02
N
AMING CONVENTION ......................................................................................................02
O
UT OF THE BOX ..................................................................................................................... 03
G
ETTING STARTED ................................................................................................................... 03
P
HYSICAL LAYOUT ............................................................................................................04
P
HYSICAL DIMENSIONS .....................................................................................................05
P
RODUCT FEATURES ........................................................................................................06
M
ODELS .................................................................................................................................. 08
I
NSTALLATION .......................................................................................................................... 08
M
OUNTING .......................................................................................................................08
P
OWER WIRING ................................................................................................................09
C
OMMUNICATIONS ................................................................................................................... 11
C
OMMUNICATION PORTS ...................................................................................................11
U
SER INTERFACE ..................................................................................................................... 24
S
TATUS LEDS ..................................................................................................................24
R
ESET BUTTON ................................................................................................................26
C
ONFIGURATION ...................................................................................................................... 27
RC-T
OOLKIT: MSET TOOL ................................................................................................27
EIA-485 N
ETWORK WIRING ..................................................................................................... 46
EIA-485 N
ETWORK WIRING ..............................................................................................46
™
TABLE OF CONTENTS
TECHNICAL SPECIFICATIONS ........................................................................................................ 49
MACH-P
EMC C
2007 − 2015 Reliable Controls® Corporation. All rights reserved.
ROCOM ..................................................................................................................... 49
G
ENERAL .........................................................................................................................49
P
OWER ............................................................................................................................49
C
OMMUNICATIONS ............................................................................................................49
A
MBIENT LIMITS ...............................................................................................................50
P
HYSICAL SPECIFICATIONS ................................................................................................50
OMPATIBILITY ............................................................................................................... 51
USER GUIDE
iv
v
2007 − 2015 Reliable Controls® Corporation. All rights reserved.
MACH-PROCOM/MACH-PROWEBCOM
OVERVIEW
MACH-PROCOM™/MACH-PROWEBCOM
Overview
™
MACH-PROCOM/MACH-PROWEBCOM
With its extensive network routing ability to multiple open protocols, and its highly
scalable I/O and small footprint, the Reliable Controls
®
MACH-ProCom™ (MP-C)
achieves an optimum balance between form and function. This fully programmable,
Internet-connected, BACnet
®
Building Controller (B-BC) is ideal for large mechanical
rooms and multi-building applications.
The MACH-ProWebCom
™
(MPW-C) includes all the features of the MACH-ProCom, and
also includes a powerful web server. Publish your building automation system to the Web
quickly and easily with the MACH-ProWebCom.
FIGURE 1: MACH-PROCOM AND MACH-PROWEBCOM
FEATURES
• The MACH-ProWebCom includes both BACnet Building Controller (B-BC) and BACnet Operator
Workstation (B-OWS) device profiles in a single device!
• Both controllers support BACnet, Modbus, SMTP, SNMP, DHCP, and SNTP protocols.
• The MACH-ProWebCom also supports HTTP via a powerful onboard web server.
• BACnet datalinks include B/IP, B/Ethernet, MS/TP, and PTP.
• Connect up to two BACnet MS/TP networks, each with up to 126 devices.
• Connect up to 8 MACH-ProPoint
puts.
2007 − 2015 Reliable Controls® Corporation. All rights reserved.
™
expansion modules, with a maximum of 192 inputs and 128 out-
USER GUIDE
1
LEGACY PROTOCOL SUPPORT
Starting in September 2015, all MACH-Pro series controllers ( i.e. MACH-ProCom™, MACH-
™
ProSys
, MACH-ProWebCom™, and MACH-ProWebSys™), ship with two versions of
firmware on board. The controllers boot up with version 8 firmware enabled by default,
which fully supports BACnet communications, but does not support legacy Reliable
Controls Protocol (RCP). Installers can revert to version 7 firmware by toggling a setting
®
found under the Setup main menu item in the RC-Toolkit
MSet Tool. Version 7 firmware
supports both BACnet and RCP protocols, and also includes a Dual/Sub network feature
that allows both protocols to be mixed on a single EIA-485 bus.
This 'dual firmware' configuration allows a MACH-Pro series controller to support legacy
RCP communications in an installation while the owner gradually upgrades to Reliable
Controls BACnet controllers. Eventually, after all controllers have been upgraded, the
same MACH-Pro series controller can be easily switched over to version 8 firmware, futureproofing the installation with pure BACnet protocol.
There are thousands of Reliable Controls legacy controllers installed around the world that
will need to communicate using RCP for many years. The connection point for these
controllers into modern Reliable Controls hardware and software products will be a
MACH-Pro series controller, running version 7 firmware. For this reason, Reliable
Controls will continue to support and release new updates of version 7 firmware for the
foreseeable future. Using RC-Toolkit OS-Send and MSet tools, users will be able to update
version 7 controllers with newer releases of version 7 firmware, upgrade from version 7 to
version 8 firmware, or update version 8 firmware to new versions.
This manual describes the operation of MACH-ProCom and MACH-ProWebCom controllers
running Version 8 firmware.
For more information on version 7 and version 8 firmware upgrade considerations and
procedures, please refer to Application Notice #22.
NAMING CONVENTION
In this manual, the term MACH-Pro(Web)Com™ will be used when the discussion applies
to both MACH-ProCom and MACH-ProWebCom controllers.
2
2007 − 2015 Reliable Controls® Corporation. All rights reserved.
OUT OF THE BOX
MACH-PROCOM/MACH-PROWEBCOM PACKAGE CONTENTS
MACH-PROCOM™/MACH-PROWEBCOM
Out of the Box
™
MACH-PROCOM/MACH-PROWEBCOM
•
• 1 package containing four, 1.5” self-tapping Robertson #8 mounting screws
• 1 drill guide template for mounting
• 1 input/output connector label kit
GETTING STARTED
The following material details the physical layout, physical dimensions, and product
features of the MACH-Pro(Web)Com controller.
1 MACH-Pro(Web)Com controller
2007 − 2015 Reliable Controls® Corporation. All rights reserved.
USER GUIDE
3
PHYSICAL LAYOUT
TEK Mounting Screws (4) #8 x 1.5”
High
Impact
ABS Plastic
Power
EIA-232
PC/Modem
SMART-Net
EIA-485
MS/TP-Net
EIA-485
AUX-Net
10/100 Base T
Ethernet
FIGURE 2: MACH-PRO(WEB)COM PHYSICAL LAYOUT
4
2007 − 2015 Reliable Controls® Corporation. All rights reserved.
PHYSICAL DIMENSIONS
13.7 cm (5.39”)
11.0 cm (4 & 5/16”)
12.7 cm (5”)
3.84 cm (1 & 1/2”)
2.75 cm (1 & 1/16”)
Max Screw Head
9 mm (3/8”)
15.1 cm (5 & 15/16”)
MACH-PROCOM™/MACH-PROWEBCOM
Getting Started
™
MACH-PROCOM/MACH-PROWEBCOM
FIGURE 3: MACH-PRO(WEB)COM PHYSICAL DIMENSIONS
2007 − 2015 Reliable Controls® Corporation. All rights reserved.
USER GUIDE
5
PRODUCT FEATURES
MACH-PRO(WEB)COM HARDWARE FEATURES
TABLE 1: HARDWARE FEATURES
Ports Description
PC/Modem EIA-232 port for connection to a modem or local workstation.
Ethernet 10/100 Onboard 10/100 BaseT Ethernet communication supports
SMART-Net Supports up to 16 SMART-Sensors.
MS/TP-Net EIA-485 port with network configurable as BACnet MS/TP
AUX-Net EIA-485 port with network configurable as BACnet MS/TP
Supports BACnet PTP.
concurrent transmissions of BACnet Ethernet, BACnet/IP1,
BACnet/IP2, Modbus Master, Modbus Slave, RC-Remote
Access, SNTP, DHCP, and SMTP. The MACH-ProWebCom also
supports HTTP and FTP.
(main or subnetwork), Modbus RTU master, or Modbus-RTU
slave.
(main or subnetwork), Modbus-RTU master, Modbus-RTU
slave, or I/O-Net. Up to 8 MACH-ProPoint expansion modules
can be connected via I/O-Net. Expansion modules can be a
mixture of any type.
ADDITIONAL FEATURES
• Real-time clock
• Flash backup
• Power switch
• Sturdy attractive enclosure
6
2007 − 2015 Reliable Controls® Corporation. All rights reserved.
MACH-PRO(WEB)COM SOFTWARE FEATURES
The MACH-Pro(Web)Com controller’s onboard memory allows for the creation of a total of
2040 BACnet objects.
Each object type is limited to the following maximums:
• 192 inputs.
• 128 outputs.
• 1,024 variables with standard and custom ranges available.
• 128 PID Loops for closed loop control.
• 128 Schedules.
• 32 Calendars.
• 128 Arrays (128 elements each).
• 20 Custom Tables for creating custom Input ranges.
MACH-PROCOM™/MACH-PROWEBCOM
Getting Started
™
MACH-PROCOM/MACH-PROWEBCOM
• 64 System Groups of up to 160 points per group display.
• 128 Control-BASIC programs, each with 3200 bytes.
• 128 user passwords (Does not count towards the 2040 object maximum).
• 24 Custom Units – eight binary, eight analog, and eight multistate engineering
units (Does not count towards the 2040 object maximum).
• 16 SMART-Sensors.
• BACnet alarms can be emailed from the controller as dictated by the BACnet
Alarm Configuration setup.
The MACH-Pro(Web)Com can communicate with up to 128 Modbus slaves and each one
counts as an object. Multipoint and Single-Point Trend Logs are dynamically created but
also count towards the 2040 object maximum.
The MACH-ProCom can support a maximum of 1536 Net-Ins (object updates from other
BACnet devices), and 512 Net-Outs (writing to objects in other BACnet devices or sending
object updates to other BACnet devices).
The entire MACH-Pro(Web)Com database is maintained in non-volatile Flash memory.
Items that dynamically change, such as Trend Logs and calculated values, are also
preserved in capacitor-backed memory. This feature retains values for power outages up
to 72 hours.
2007 − 2015 Reliable Controls® Corporation. All rights reserved.
USER GUIDE
7
MODELS
There are two models of the MACH-ProCom as outlined in Table 2.
TABLE 2: MACH-PROCOM MODELS
Model Description
MP-C MACH-ProCom base model
MPW-C MACH-ProCom with built-in Web server
INSTALLATION
MOUNTING
The MACH-Pro(Web)Com controller is designed to be vertically mounted in an enclosure/panel.
TIPS FOR MOUNTING THE MACH-PRO(WEB)COM:
• Use the drill guide template supplied with the MACH-Pro(Web)Com to assist in
marking the position of the drill holes for the mounting screws,
• Use the self-tapping #8 metal screws supplied with the MACH-Pro(Web)Com to
mount the controller in the enclosure (see Physical Dimensions in the Getting
Started section),
• The mounting holes are 2.5 cm (1”) in depth, and
• Do not use bevel-headed or wood screws.
Ground yourself before touching the controller to avoid damaging the electronics. Touch a
grounded metal surface to discharge static electricity.
The MACH-Pro(Web)Com controller is intended to be installed in accordance with the
National Electric Code or the Canadian Electric Code, Part 1, and in a manner acceptable
to the local authority having jurisdiction or in accordance with IEC 60730-1 Clause 11.6.3
Mounting of Independently Mounted Controls
.
8
2007 − 2015 Reliable Controls® Corporation. All rights reserved.
POWER WIRING
MACH-PROCOM™/MACH-PROWEBCOM
The MACH-Pro(Web)Com requires power from a Class 2, 24 VAC or 24 VDC, 20 VA power
supply. One or more controllers can be powered from the same source. Ensure that
polarity is the same if multiple controllers share the same power source. Network
protection bulbs will light-up if polarity is crossed.
Do not connect any peripheral devices to the same power source as the MACHPro(Web)Comcontroller.
Use only a Class 2 (UL) or Class III Equipment Safety Isolating Transformer certified to IEC
61558-2-6.
™
MACH-PROCOM/MACH-PROWEBCOM
Installation
The 24 VAC return/neutral wire must be grounded to the building’s Earth ground.
Apply minimum 4.0–5.5 in-lb torque for tightening field wires into terminal blocks. Use 30–
12 AWG wires.
External wiring connected to the controller is to be provided a relief from strain and twisting.
2007 − 2015 Reliable Controls® Corporation. All rights reserved.
USER GUIDE
9
TO WIRE POWER TO THE MACH-PRO(WEB)COM
MACH-ProZone
™
MACH-ProCom MACH-ProCom
TRANSFORMER
GND
24 VAC
TRANSFORMER
24 VAC
GND
Enclosure #1 Enclosure #2
Ground MUST be connected to 24 VAC Return/Neutral ground.
1 Ensure that the power switch is off.
2 Connect the hot wire to the 24 VAC terminal of the power connector.
3 Connect the return/neutral wire to the GND terminal of the power connector.
4 The return/neutral wire of the 24 VAC must be connected to Earth ground.
FIGURE 4: MACH-PRO(WEB)COM POWER WIRING
10
2007 − 2015 Reliable Controls® Corporation. All rights reserved.
COMMUNICATIONS
EIA-232
PC/Modem
SMART-Net
EIA-485
MS/TP-Net
EIA-485
AUX-Net
10/100 Base T
Ethernet
COMMUNICATION PORTS
The MACH-Pro(Web)Com controller features a sophisticated communication
management system, complete with five independent communication ports. The
protocol(s) to be used by each port must be set using the RC-Toolkit MSet tool.
MACH-PROCOM™/MACH-PROWEBCOM
Communications
™
MACH-PROCOM/MACH-PROWEBCOM
FIGURE 5: MACH-PRO(WEB)COM COMMUNICATION PORTS
2007 − 2015 Reliable Controls® Corporation. All rights reserved.
USER GUIDE
11
TABLE 3: MACH-PROCOM COMMUNICATION PORTS
Port Description
PC/Modem EIA-232 port for local PC communication, or for a modem connection
to a remote PC. Supports BACnet PTP protocol.
NOTE:
SMART-Net
SMART-Net™ port for connection of up to 16 SMART-Sensors.
MS/TP-Net Can be configured with any one of the following options:
• BACnet MS/TP main network port to connect up to 126 BACnet
Master devices or 200 BACnet Slave devices,
• BACnet MS/TP subnetwork port to connect up to 126 BACnet
Master devices or 200 BACnet Slave device hosted by the MACHPro(Web)Com controller,
• Modbus-RTU network port with the MACH-Pro(Web)Com
controller as a slave on the network, or
• Modbus-RTU network port with the MACH-Pro(Web)Com
controller as the master of up to 128 Modbus RTU slave devices.
With any of the above, the EIA-485 baud can be set at 9600, 19200, 38400, or 76800.
AUX-Net Can be configured with any of the following options:
• BACnet MS/TP main network port to connect up to 126 BACnet
Master devices or 200 BACnet Slave device,
• BACnet MS/TP subnetwork port to connect up to 126 BACnet
Master devices or 200 BACnet Slave device hosted by the MACHPro(Web)Comcontroller,
NOTE:
• Modbus-RTU network port with the MACH-Pro(Web)Com
controller as a slave on the network, or
• Modbus-RTU network port with the MACH-Pro(Web)Com
controller as the master of up to 128 Modbus RTU slave devices.
With any of the above, the EIA-485 baud can be set at 9600, 19200, 38400, or 76800.
• As an I/O-Net port to connect up to eight MACH-ProPoint
expansion modules of any type.
Ethernet 10/100 BaseT port for Ethernet communications. The Ethernet port
concurrently supports BACnet Ethernet, BACnet/IP x 2, Modbus-TCP
master or slave, SMTP for outgoing email, SNTP for Internet time
synchronization, DHCP for dynamic IP configuration and RCRemoteAccess for convenient WAN access.
12
2007 − 2015 Reliable Controls® Corporation. All rights reserved.
PC/MODEM PORT
CC-C1-B
(Base)
Less than 15 m (50 ft)
CC-C1-C
(Cable)
CC-M1-B
(Base)
Modem
Modem
CC-M1-C
(Cable)
The modem at the workstation can be an internal modem, or an external modem.
If using an external modem, use a standard modem cable (purchased from a
computer store) to connect the external modem to the workstation.
The PC/Modem port is an EIA-232 port used for direct-connection to local workstations, or
for connection of a modem to allow dial-in or dial-out connection to remote workstations.
Use the CC-C1 base and cable to connect the MACH-Pro(Web)Com controller to a
workstation serial port. Use the CC-M1 base and cable to connect the MACHPro(Web)Com controller to a modem.
FIGURE 6: MACH-PRO(WEB)COM DIRECT CONNECTION TO WORKSTATION
MACH-PROCOM™/MACH-PROWEBCOM
Communications
™
MACH-PROCOM/MACH-PROWEBCOM
FIGURE 7: MACH-Pro(Web)Com MODEM CONNECTION TO WORKSTATION
For workstations without an available serial port, use the CNV-USB-232 USB to serial
converter in conjunction with the CC-C1 base and cable as shown in Figure 8.
2007 − 2015 Reliable Controls® Corporation. All rights reserved.
USER GUIDE
13
FIGURE 8: MACH-Pro(Web)Com CONNECTION WITHOUT AN AVAILABLE SERIAL PORT
CNV-USB-232
CC-C1-B
(Base)
CC-C1-C
(Cable)
The EIA-232 status LED flashes to indicate activity between the workstation and the MACHPro(Web)Com controller. The EIA-232 status light also flashes to indicate activity between
the modem and the MACH-Pro(Web)Com controller. Modems must be purchased from
Reliable Controls to ensure proper operation.
The EIA-232 specification defines the maximum cable length to be 15 m (50 ft).
SMART-N
ET PORT
The MACH-Pro(Web)Com controller supports up to 16 SMART-Sensors (refer to Figure 9).
SMART-Sensors are ideal for measuring space/zone room comfort levels and providing
user-level adjustments to setpoints. The SMART-Sensor
™
LCD model allows display and
adjustment of up to ten system points. Model options include onboard humidity sensor,
occupancy sensor, deg C/deg F switch, backlight, and CO
sensor.
2
SMART-Sensors (including SMART-Sensor EnOcean Accesspoint) are daisy-chained to
the MACH-ProCom controller's SMART-Net port using a six wire SMART-Net bus. With the
Enable X-Port Access field enabled in the MACH-Pro(Web)Com MSet screen, two of the
SMART-Net wires are connected to MS/TP-Net. This allows a workstation running RC-
®
Studio
or RC-Toolkit to plug into the SMART-Net port on the controller, or on the bottom
of any SMART-Sensor, and gain full access to the system (refer to Figure 10).
See the SMART-Sensor User Guide
or the EnOcean Wireless Integration User Guide for
installation and operation details.
14
2007 − 2015 Reliable Controls® Corporation. All rights reserved.
SSX
SMART-Sensors
VC = Voice Cable
DC = Data Cable
VC
VC
VC
VC
VC
DC DC DC
DC DC DC
DC DC DC
DC DC DC
MACH-PROCOM™/MACH-PROWEBCOM
Communications
™
MACH-PROCOM/MACH-PROWEBCOM
FIGURE 9: MACH-PRO(WEB)COM CONNECTION TO SMART- SENSORS
2007 − 2015 Reliable Controls® Corporation. All rights reserved.
USER GUIDE
15
FIGURE 10: LAPTOP RUNNING RC-STUDIO CONNECTED TO AN X-PORT-2 PLUGGED INTO AN SS-L SMART-NET PORT
Ensure that the SMART-Sensor voice cable is connected to the SMART-Net port and not the
PC/Modem port.
SMART-Sensors must be properly addressed from 1–16 using the onboard Address Tool
function.
Up to 16 SMART-Sensors can be daisy-chained directly to the MACH-Pro(Web)Com
controller’s SMART-Net port. Use the SSX expansion board if the length of a single SMARTNet bus exceeds 76 m (250 ft). Refer to the SMART-Sensor User Guide for more information
on correct SSX implementation.
16
2007 − 2015 Reliable Controls® Corporation. All rights reserved.
MS/TP-NET PORT
MACH-Pro(Web)Com
MACH-ProZone
MACH-ProAir
SMART-Space Controller
AUX-Net
The MS/TP-Net port must be configured using the RC-Toolkit MSet application. The MS/
TP-Net port can be configured to one of four communication configurations:
• BACnet Main,
• BACnet Sub A,
• Modbus Slave, or
• Modbus Master.
Each of the above configurations utilizes the EIA-485 network standard described in the
EIA-485 Network Considerations section of this document.
BAC
NET MAIN/SUB
Enables MS/TP protocol communications for up to 126 Master devices or 200 Slave
devices. When defined as a Subnetwork, all Reliable Controls devices will use automatic
BACnet device numbering.
MACH-PROCOM™/MACH-PROWEBCOM
Communications
™
MACH-PROCOM/MACH-PROWEBCOM
2007 − 2015 Reliable Controls® Corporation. All rights reserved.
FIGURE 11: MS/TP-NET PORT CONFIGURED AS BACNET MAIN OR SUBNETWORK
USER GUIDE
17
MODBUS SLAVE
MODBUS MASTER WORKSTATION
The Modbus slave configuration enables the MACH-Pro(Web)Com controller to
communicate as a slave device, along with other Modbus slave devices, to a Modbus
master.
FIGURE 12: MS/TP-NET PORTS CONFIGURED AS MODBUS SLAVE
18
2007 − 2015 Reliable Controls® Corporation. All rights reserved.
MODBUS MASTER
Enables the MACH-Pro(Web)Com controller as a master device, communicating with
Modbus RTU protocol to up to 128 slave Modbus devices.
MACH-PROCOM™/MACH-PROWEBCOM
Communications
™
MACH-PROCOM/MACH-PROWEBCOM
FIGURE 13: MS/TP-NET PORT CONFIGURED AS MODBUS MASTER
AUX-NET-PORT
The AUX-Net port must be configured using the RC-Toolkit MSet Tool. The AUX-Net port
can be MSet to one of five communication configurations:
• I/O-Net,
• BACnet Main,
• BACnet Sub B (or Sub A if the MS/TP-Net port is configured for BACnet Main),
• Modbus Master, or
• Modbus Slave.
Each of the above configurations utilizes the EIA-485 network standard described in the
EIA-485 Network Considerations section of this document.
2007 − 2015 Reliable Controls® Corporation. All rights reserved.
USER GUIDE
19
I/O-NET
MPP-I
MPP-I
MPP-I
MPP-IO
MPP-IO MPP-IO MPP-IO
MPP-IO
The MACH-Pro(Web)Com supports up to eight expansion modules in any combination on
I/O-Net. For detailed information on MACH-ProPoint expansion modules, refer to the
MACH-ProPoint User Guide
.
The MACH-Pro(Web)Com can support a maximum of 192 inputs and a maximum of 128
outputs. Any mix of MACH-ProPoint expansion modules is supported.
All MACH-ProPoint expansion modules communicate to the host MACH-Pro(Web)Com
controller through the AUX-Net port, configured as I/O-Net using MSet. When I/O-Net is
selected, the I/O-Net port is dedicated to I/O-Net devices.
The EOL DIP switches on the host MACH-Pro(Web)Com controller’s AUX-Net port must
be IN or terminated, whenever expansion modules are connected. End-Of-Line (EOL)
switches are not provided on MACH-ProPoint expansion modules. Each expansion
module has a weak 1/8 load termination. If all eight expansion modules are connected, the
network is fully terminated.
Expansion modules can be located remotely from the host MACH-Pro(Web)Com
controller. To maintain a reasonable level of fault tolerance, expansion modules should be
located in the same mechanical room, or in the general vicinity of the host controller. I/ONet is NOT designed to be a building-wide network.
The MACH-Pro(Web)Com host controller communicates to its expansion modules ten
times per second, even if the host controller is scanning at a faster rate. For this reason,
MACH-ProPoint outputs cannot be cycled on or off faster than ten times per second.
Additionally, inputs cannot be read faster than ten times per second. Pulse accumulation
is carried out within the expansion modules, and is therefore not limited by the
communication rate to the host controller.
FIGURE 14: AUX-NET PORT WITH MACH-PROPOINT INPUT AND MACH-PROPOINT INPUT/OUTPUT EXPANSION MODULE
COMBINATION
20
2007 − 2015 Reliable Controls® Corporation. All rights reserved.
BACNET MAIN/SUBNET
MACH-Pro(Web)Com
MACH-ProZone
MACH-ProAir
SMART-Space Controller
AUX-Net
Enables MS/TP protocol communications to a maximum of 126 BACnet Master devices or
200 BACnet Slave devices. When defined as a Subnetwork, all Reliable Controls devices
will use automatic BACnet device numbering.
The BACnet/Sub A option only appears if the MS/TP-Net port is configured as BACnet Main.
MACH-PROCOM™/MACH-PROWEBCOM
Communications
™
MACH-PROCOM/MACH-PROWEBCOM
FIGURE 15: AUX-NET PORT CONFIGURED AS BACNET
2007 − 2015 Reliable Controls® Corporation. All rights reserved.
SUB
USER GUIDE
21
MODBUS MASTER
Enables the MACH-Pro(Web)Com controller as a master device, communicating with
Modbus RTU protocol to up to 128 Modbus slave devices.
FIGURE 16: AUX-NET PORT CONFIGURED AS MODBUS MASTER
ETHERNET PORT
The MACH-Pro(Web)Com controller features a standard RJ45 socket for connection to an
Ethernet network using standard Category 5 or 5e data cable. The MACH-Pro(Web)Com
controller uses static IP addressing or DHCP, and ships with a default IP address of
192.168.1.200. This address can be modified using the RC-Toolkit MSet Tool. Refer to the
Configuration/RC-Toolkit: MSet Tool/Port Setup/Ethernet section of this document.
According to the Ethernet specification, the maximum distance from device to hub is 100 m
(320 ft).
22
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MACH-PROCOM™/MACH-PROWEBCOM
Internet
Internet Router/Switch
Remote Workstation
Local Workstation
MACH-Pro(Web)Sys
MACH-Pro(Web)Com
Modbus-TCP Device
Communications
™
MACH-PROCOM/MACH-PROWEBCOM
FIGURE 17: MACH-PRO(WEB)COM ETHERNET CONNECTION TO LOCAL AND REMOTE WORKSTATIONS
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USER GUIDE
23
USER INTERFACE
Ethernet Link
Ethernet TX
EIA-232
Status
AUX-Net
Status
MS/TP-Net
Status
Status (controller)
STATUS LEDS
The MACH-Pro(Web)Com has six status LEDs that provide an account of EIA-232 activity,
EIA-485 activity (2), Ethernet transmission activity, Ethernet link status, and controller
status.
FIGURE 18: MACH-PRO(WEB)COM STATUS LEDS
24
2007 − 2015 Reliable Controls® Corporation. All rights reserved.
TABLE 4: STATUS LED INTERPRETATION TABLE
LED Indication Description
EIA-232 Status
MACH-PROCOM™/MACH-PROWEBCOM
User Interface
™
MACH-PROCOM/MACH-PROWEBCOM
Flickers Normal operation; flashes to indicate transmit or
Flashes with the Status LED
(once per second)
Continuous rapid flashes
(Six flashes/second)
MS/TP-Net Status (EIA-485)
Continuous rapid flashing Normal EIA-485 communications (on if in possession of
On continuous The unit is holding the network token, no EIA-485
Flashes with the Status LED
(once per second)
AUX-Net Status (EIA-485)
Continuous rapid flashes Normal EIA-485 communications (on if in possession of
On continuous The unit is holding the network token (no EIA-485
Flashes with the Status LED
(once per second)
AUX-Net configured as I/O-net
receive operations.
Baud error.
Self-check failure (normal flashing lasts three seconds
during the self-check at start-up).
the token).
communication.
Baud error, or the A- and B+ network wires are
crossed.
the token).
communication).
Baud error, or the A- and B+ network wires are
crossed.
Rapid flash Normal communications to all configured MPPs.
Off No MPPs configured, or wiring problem.
One second on,
one second off
Ethernet TX
Flashes Transmitting on Ethernet.
Ethernet Link
On Ethernet connection to a valid switch/hub.
Status (controller)
One flash every second Normal operation.
Status (controller)
Flickers At completion of an OS Send. DO NOT cycle the
On solid or off solid Defective.
One or more configured MPP expansion modules are
not communicating.
controller’s power during this time.
USER GUIDE
2007 − 2015 Reliable Controls® Corporation. All rights reserved.
25
RESET BUTTON
Reset Button
The MACH-Pro(Web)Com controller includes a Reset button located between the MS/TPNet and AUX-Net connectors on the left-hand side of the controller face.
FIGURE 19: RESET BUTTON
Avoid using the Reset button unless absolutely necessary. Read and understand the
following material before using the Reset button.
The Reset button is only functional when pressed with the MACH-Pro(Web)Com controller
powered down. It is not necessary to remove the cover to press the Reset button, however
a tool with a thin protrusion of at least 6 mm (0.25") in length will be required. Starting with
the MACH-Pro(Web)Com
controller powered down, there are three different results of a
Reset button press, each dependent on how long the Reset button is held down. The
firmware remains intact during all three procedures.
Table 5 details the three Reset button results.
TABLE 5: RESET BUTTON RESULTS
Clear Description
NonVolatile
RAM
With the power off, press and hold the Reset button for two seconds.
The Clear Non-Volatile RAM method resets the capacitor-backed RAM
memory, clearing Trend Log data, Runtime Log data, BACnet Address
Binding Table, NET Ins and Net Outs, and Variable present values.
Variables values go to the last written value saved in the Flash backup of
the database. (All of these items are automatically regenerated after the
controller returns to normal operation.)
Database Press and hold during a power up, and release within five seconds after
the status LED (located below the power switch) starts flashing once per
second. The Clear Database method resets the capacitor-backed RAM
(as described above), and also clears the pan file. The controller pan file
will need to be restored following this action, however the Port Setup
configuration remains intact. For MACH-ProWebCom controllers, the
resource files will not be cleared by a Clear Database.
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2007 − 2015 Reliable Controls® Corporation. All rights reserved.
TABLE 5: RESET BUTTON RESULTS
Clear Description
Port Setup Press and hold during a power up, and release after the reset sequence
CONFIGURATION
MACH-PROCOM™/MACH-PROWEBCOM
Configuration
is complete. The status LED located below the power switch will flash
five times. The MACH-Pro(Web)Com controller will remain off for 2–3
seconds then all of the status LEDs, except the Link and TX, will flash
repeatedly for 2–3 seconds, at which point normal operation will resume.
The Reset button must be held down until this sequence is complete.
The Clear Port Setup method produces the results described above, and
also clears the Port Setup configuration. The MACH-Pro(Web)Com
controller reverts to the factory default configuration with only the MAC
address configured. MACH-ProWebCom controllers will require an OSSend to restore their web server function, and will require any resource
files to be restored using RC-Studio Resource Manager.
™
MACH-PROCOM/MACH-PROWEBCOM
RC-TOOLKIT: MSET TOOL
Before attempting network communication to any port of the MACH-Pro(Web)Com
controller, the port must be configured using the RC-Toolkit MSet Tool.
The MACH-Pro(Web)Com controller is shipped with a default IP address of 192.168.1.200.
If Restore Factory Default is enabled, the controller will revert to the default address.
Each enabled network of the MACH-Pro(Web)Com controller must have a unique network
number. In addition, all device numbers on the entire BACnet Internetwork must be unique.
Duplications will cause erratic network performance.
If the MACH-Pro(Web)Com controller is being added to an existing Ethernet network, you
will need to obtain the IP address details from the network administrator or use DHCP.
2007 − 2015 Reliable Controls® Corporation. All rights reserved.
USER GUIDE
27
After the MACH-Pro(Web)Com controller installation and workstation connection are
complete, perform the following steps to establish a network identity for the controller.
C
ONFIGURE A MACH-PRO(WEB)COM CONTROLLER
1 Launch RC-Toolkit.
FIGURE 20: RC-TOOLKIT
2 In the PC Configuration frame, select the appropriate connection method:
Modem (Step 3 below), Direct (step 5 below), or TCP/IP (Step 9 below).
3 For Modem connections, either select a pre-configured System, or enter the
Phone Number of the target MACH-Pro(Web)Com. The BACnet device field
should be left at the default setting of (Auto) when connecting to version 8
devices.
FIGURE 21: PC-CONFIGUREATION FOR MODEM CONNECTIONS
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2007 − 2015 Reliable Controls® Corporation. All rights reserved.
MACH-PROCOM™/MACH-PROWEBCOM
Configuration
4 For modem connections, select the Advanced button to review and modify the
default modem settings in the Modem Setup dialog box, then proceed to Step
6.
™
MACH-PROCOM/MACH-PROWEBCOM
FIGURE 22: MODEM SETUP ADVANCED DIALOG
5 For direct connections, enter the port that RC-Toolkit will access on the PC,
corresponding to the physical port that the direct connection cable is plugged
into. The correct port number can be obtained by opening Device Manager on
the PC.
FIGURE 23: PC-CONFIGUREATION FRAME FOR DIRECT CONNECTIONS
6 For modem or direct connections, select the MSet Tool and choose the
appropriate protocol in the Select Protocol dialog box. For MACHPro(Web)Com controllers running version 8 firmware, always select the BACnet
button.
FIGURE 24: SELECT PROTOCOL DIALOG BOX
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USER GUIDE
29
7 The BACnet Setup dialog box opens, displaying the default Baud Rate for
Reliable Controls PC/Modem ports, 38400 Baud. Unless the PC/Modem port
settings in the controller have been modified, use the default Baud Rate, and no
PTP password is required.
FIGURE 25: BACNET SETUP DIALOG BOX
8 The MSet - BACnet dialog box opens, with the Networks frame populated with
accessible BACnet network numbers containing BACnet devices that respond
to the RC-Toolkit discovery process. Proceed to Step 11.
FIGURE 26: MSET-BACNET DIALOG BOX DURING DEVICE DISCOVERY
9 For TCP/IP connections, either select a pre-configured System, or enter the Host
IP address and Port for the target MACH-Pro(Web)Com. For controllers running
version 8 firmware, the BACnet device field should be left at the default setting of
(Auto), and the protocol must be set to BACnet.
FIGURE 27: PC-CONFIGURATION FOR TCP/IP CONNECTIONS
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MACH-PROCOM™/MACH-PROWEBCOM
Configuration
1 0 For TCP/IP connections only, users must Login with a valid Username and
Password for the connected system.
FIGURE 28: RC-TOOLKIT LOGIN DIALOG BOX
1 1 After device discovery is complete, the MSet - BACnet dialog box displays all
BACnet devices for any selected network. Select the Port Setup button to
configure any of the devices displayed.
™
MACH-PROCOM/MACH-PROWEBCOM
FIGURE 29: MSET - BACNET DIALOG BOX
1 2 In the Port Setup dialog box, complete all of the groups which correspond to
the physical MACH-Pro(Web)Com controller ports used in a project.
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USER GUIDE
31
FIGURE 30: RC-TOOLKIT, PORT SETUP, MACH-PROWEBCOM
The Port Setup dialog box has an additional frame labelled Ports for all MACHProWebCom controllers as shown in Figure 31.
FIGURE 31: PORTS FRAME IN PORT SETUP FOR THE MACH-PROWEBCOM
32
2007 − 2015 Reliable Controls® Corporation. All rights reserved.
MACH-PROCOM™/MACH-PROWEBCOM
Configuration
Table 6 describes the ports for the MACH-ProWebCom controller. These ports are user
configurable within the MSet utility.
TABLE 6: MSET PORTS AND FUNCTION FOR THE MACH-PROWEBCOM
Port Description
HTTP The MACH-ProWebCom controller listens for Web requests from a
browser on this port (default is 80).
™
MACH-PROCOM/MACH-PROWEBCOM
Resource
Service
Passive Service
PORT SETUP
PC/MODEM
IGURE 32: PC/MODEM GROUP
F
Baud options are 9600, 19200, 38400, 57600, and 115200.
RC-Studio and RC-Toolkit use this port to issue transfer
commands to the MACH-ProWebCom (default is 21).
RC-Studio and RC-Toolkit use this port range to transfer data to
and from the MACH-ProWebCom (default is 3000–3020).
If provided, the PTP Password field is required to be given by any BACnet PTP device
connecting to the port.
Enabling the Initiate PTP Connection checkbox instructs the MACH-Pro(Web)Com to
attempt a BACnet PTP connection every 2 minutes until a successful connection has been
made. If the checkbox is unchecked (default), the MACH-Pro(Web)Com passively waits for
a connection to be made from an external device.
The Modem Configuration button opens the Modem Configuration dialog box which
provides serial port settings to use when initiating a dial-out from Control-BASIC. This is
especially useful when using the APDIAL statement for alphanumeric pagers which
typically use the 7-E-1 setting.
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USER GUIDE
33
FIGURE 33: MODEM CONFIGURATION DIALOG BOX
The Initialization String field value is utilized by the MACH-Pro(Web)Com to initialize an
external modem connected to this port. The default string is shown, however this may be
modified, if required.
SMART-N
Enabling the Enable X-Port Access field creates an internal physical connection between
MS/TP Net and two poles of the SMART-Net port. If enabled, operators can connect their
RC-Studio workstation to the SMART Net port, or to any SS-L wired to the SMART Net port,
using the X-Port-2
BACnet Sub A.). If disabled, MS/TP-Net is isolated from the SMART-Net bus, preventing XPort-2 communications and eliminating a possible source of EIA-485 network noise in the
system.
FIGURE 34: SMART-NET GROUP
MS/TP-NET
The Protocol field can be set to BACnet Main, BACnet Sub A, Modbus Master, Modbus
Slave, or Disabled.
ET
™
convertor (providing MS/TP-Net is configured for BACnet Main or
FIGURE 35: MS/TP-NET GROUP
34
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MACH-PROCOM™/MACH-PROWEBCOM
TABLE 7: MS/TP-NET PROTOCOLS
Protocol Description
BACnet/Main Enables the connection of up to 126 BACnet Master devices or
200 BACnet Slave device.
BACnet/Sub A Enables the connection of up to 126 BACnet Master devices or
200 BACnet Slave devices.
Modbus Master MACH-Pro(Web)Com can be configured as the master of up to
128 Modbus-RTU slave devices.
Modbus Slave MACH-ProCom can be configured as a Modbus-RTU slave.
Disabled Select Disabled if the MS/TP-Net port will not be used. All
communications through the MS/TP-Net port will be disabled.
Baud options are 9600, 19200, 38400, and 76800.
™
MACH-PROCOM/MACH-PROWEBCOM
Configuration
The BACnet Network # field value is assigned to devices connected to the MS/TP-Net and
is automatically generated if the Default System Network Numbers field is enabled in the
Home dialog box. Manually entered values must be between 1–65,534 and must be
unique across the BACnet Internetwork. To provide more flexibility for BACnet
communications, the BACnet Advanced button allows the following communication
parameters to be set in the MS/TP-Net Advanced Settings dialog box.
FIGURE 36: MS/TP-NET ADVANCED SETTINGS DIALOG BOX
TABLE 8: MS/TP ADVANCED SETTINGS DIALOG BOX FIELDS
Field Description
MAC Address The Media Access Control address on the MS/TP network. If
the MS/TP-Net port is configured as a BACnet subnetwork,
the MAC address will default to 0.
Maximum
Information Frames
The maximum number of packets the controller can send
each time it receives the token (defaults to 20).
Maximum Masters The maximum address of an MS/TP master allowed on the
2007 − 2015 Reliable Controls® Corporation. All rights reserved.
network (defaults to 127).
USER GUIDE
35
AUX-NET
The Protocol field can be set to I/O-Net, BACnet Main, BACnet Sub A, BACnet Sub B,
Modbus Master, Modbus Slave, or Disabled.
FIGURE 37: AUX-NET PROTOCOL DROPDOWN LIST
TABLE 9: AUX-NET PROTOCOLS
Protocol Description
I/O-Net
Enables the connection of MACH-ProPoint expansion
modules. Further configuration details for I/O-Net are listed
below.
BACnet Main/Sub A/
Sub B
Enables the connection of up to 126 BACnet Master devices
or 200 BACnet Slave device.
Modbus Master MACH-Pro(Web)Com is the master for up to 128 Modbus
RTU slave devices. If MS/TP-Net is configured as a Modbus
Master, this option is not available for AUX-Net.
Modbus Slave MACH-Pro(Web)Com can be configured as a Modbus-RTU
slave.
Disabled Select Disabled if the AUX-Net port will not be used. All
communications through the AUX-Net port will be disabled.
The BACnet Sub A option only appears if the MS/TP-Net port is not configured as BACnet
Sub A.
If the AUX-Net port will not be used, it should be disabled. Baud options are 9600, 19200,
38400, and 76800. The BACnet Network # field value is assigned to devices connected to
the AUX-Net and is automatically generated if the Default System Network Numbers field
is enabled in the Home dialog box. Manually entered values must be between 1–65,534
and must be unique across the BACnet Internetwork. To provide more flexibility for BACnet
communications, the BACnet Advanced button allows the following communication
parameters to be set in the AUX-Net Advanced Settings dialog box.
FIGURE 38: AUX-NET ADVANCED SETTINGS DIALOG BOX
36
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MACH-PROCOM™/MACH-PROWEBCOM
TABLE 10: AUX-NET ADVANCED SETTINGS DIALOG BOX FIELDS
Field Description
MAC Address The Media Access Control address on the MS/TP network. If
the MS/TP-Net port is configured as a BACnet subnetwork,
the MAC address will default to zero.
™
MACH-PROCOM/MACH-PROWEBCOM
Configuration
I/O-NET
Maximum
Information Frames
The maximum number of packets the controller can send
each time it receives the token (defaults to 20).
Maximum Masters The maximum address for an MS/TP master allowed on the
network (defaults to 127).
If the AUX-Net port is configured to support I/O-Net, further configuration of the number
and type of expansion modules is required.
TO CONFIGURE I/O-NET
1 With the protocol field in the AUX-Net group set to I/O-Net, click the I/O-Net
Configuration button at the bottom left of the AUX-Net group to open the I/O-Net
Configuration dialog box.
FIGURE 39: I/O-NET CONFIGURATION BUTTON
2 Use the drop down menu to select the number of expansion modules that will
be connected to the MACH-Pro(Web)Com controller. If more expansion
modules are wired than are configured in the I/O-Net Configuration dialog box,
the extra modules will be offline.
FIGURE 40: I/O-NET CONFIGURATION DIALOG BOX
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USER GUIDE
37
HOME
3 Select the appropriate expansion module type for each module address (MPP-
IO, MPP-I, or MPP-O). Any combination of expansion modules may be entered
without exceeding the maximum I/O count of the controller.
4 Click the OK button to close the I/O-Net Configuration dialog box.
5 In the Port Setup dialog box, click the Send button to send the new
configuration to the MACH-Pro(Web)Com. Be aware that sending the
configuration will cause the controller to reset.
A default configuration for the MACH-Pro(Web)Com controller can be quickly assigned in
the Home group.
FIGURE 41: HOME GROUP
38
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MACH-PROCOM™/MACH-PROWEBCOM
TABLE 11: HOME GROUP FIELDS
Field Description
Network Host# This field is used to automatically derive the BACnet Network
and BACnet Device numbers if the Default System Network
Numbers checkbox is enabled. Valid entries include 1–255.
The following Network # values are calculated as shown:
BACnet Device#: Host# *1,000
BACnet Main Network#: Host# *100
BACnet Sub A Network#: (Host# *100) + 1
BACnet Sub B Network#: (Host# *100) + 2
This field also passes its value to the MACH-Pro(Web)Com’s
network/subnetworks to inform any controller with automatic
host numbering, so they can set their host numbers
accordingly.
™
MACH-PROCOM/MACH-PROWEBCOM
Configuration
Default System
Network Numbers
Enabling the Default System Network Numbers field enables
automatic numbering of BACnet device and network numbers
based on the Host number entered.
BACnet Device # A unique BACnet Device Number must also be set for BACnet
communications. By default, the device number is 1000 * the
Network Host #. Valid addresses are from 1–4,194,302. It may
be necessary to deviate from the above defaults to
accommodate third-party devices with non-adjustable BACnet
addresses.
Home Network The Home Network field is the network on which the MACH-
Pro(Web)Com controller resides as a BACnet device. The
default home network is selected in the following priority, if
enabled:
1) BACnet/IP1
2) BACnet/IP2
3) B/Ethernet
4) MS/TP-Net
5) AUX-Net
The items listed in the Home Network drop-down field are
dynamic, and will change according to the available networks
determined by the MS/TP-Net, AUX-Net, and Ethernet settings
on the MSet screen. The drop-down menu lists all of the
possible networks that the MACH-Pro(Web)Com controller can
communicate on, and route information between. Only one of
the enabled networks can be defined as the Home network.
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USER GUIDE
39
ETHERNET
The IP Address, Subnet Mask, and Default Gateway parameters must be statically
configured on all IP-connected controllers that are running as a BBMD. All other IPconnected controllers may use DHCP for dynamic configuration.
FIGURE 42: ETHERNET GROUP
TABLE 12: ETHERNET GROUP FIELDS
Field Description
MAC The MAC address is a unique number set in the factory by
manufacturers of Ethernet compatible products for each device. The
MAC address is not adjustable in the field. The first three groups of
numbers in the MAC address are assigned by IEEE, and are
Organizationally Unique Identifiers (OUI) for each manufacturer. For
example, 00-02-D9 identifies devices manufactured by Reliable
Controls. The fourth group identifies the individual product and the
remaining groups are based on the serial number of the product.
MTU The Maximum Transmission Unit (MTU) is the maximum bytes in a
single data packet. The maximum possible setting MTU value is 1500,
which is also the Reliable Controls standard. The MTU field should not
be adjusted unless it is required by the building network administrator.
Enable
DHCP
Allows the MACH-Pro(Web)Com to receive its IP address, subnet
mask, default gateway, and DNS server configuration from the LAN’s
DHCP server. DHCP can be used for all IP-connected controllers that
are not running as BBMD. When a controller is configured for BBMD, it
must use a static IP address. If DHCP is enabled the remaining fields
will be grayed out and reflect the current DHCP assigned values.
IP Address IP addresses are 32-bit numbers commonly represented in dotted
decimal notation (###.###.###.###). Each of the four groups, or
octets, represents eight bits of binary data and can have a decimal
value of 0–255.
A Reliable Controls MACH-System installation utilizing IP
communications will either use a dedicated network (e.g., only MACHSystem communications allowed), or joined to a non-dedicated
network, with MACH-System and non-MACH-System traffic running
concurrently.
40
2007 − 2015 Reliable Controls® Corporation. All rights reserved.
TABLE 12: ETHERNET GROUP FIELDS
Field Description
MACH-PROCOM™/MACH-PROWEBCOM
Configuration
™
MACH-PROCOM/MACH-PROWEBCOM
IP Address
(cont)
Subnet
Mask
If the MACH-System exists on its own dedicated network, the IP
addressing scheme can be anything, as long as each controller on the
network is assigned a unique number, and the first of the four octets is
non-zero. The Reliable Controls convention for dedicated networks is
to assign the first two octets to be the industry standard values for a
private network (e.g., 192.168), the third octet should be the same for
every controller (e.g., 1), and the fourth octet should be the panel
number. Using this convention, a typical controller IP address would be
as follows:
192.168.1.200
If the MACH-System network is incorporated into a non-dedicated
network, the IP addressing details must be obtained from the
building’s network administrator.
The MACH-Pro(Web)Com ships with a default static address of
192.168.1.200.
The subnet mask is used to define how network devices are grouped
within larger networks. If an octet of the subnet mask is set to 255 for a
given device, the device can only communicate with devices which
have the same number written in the same octet of their IP address.
Default
Gateway
Primary
DNS Server
Device #1 IP: 192.168.3.22 Mask: 255.255.255.0
Device #2 IP: 192.168.3.200 Mask: 255.255.255.0
Device #3 IP: 192.168.10.25 Mask: 255.255.0.0
Device #4 IP: 192.168.11.33 Mask: 255.255.0.0
Device #1 can communicate with Device #2 (without a gateway), but
not any of the other devices. Device #3 can communicate to Device
#4 even though they have a different number in the third octet,
because their subnet masks have a zero in the third octet. A subnet
mask can also be automatically assigned by a DHCP server.
For the MACH-Pro(Web)Com to communicate to other networks and/
or an Internet router, the Gateway IP field must contain the internal
address of the router. The internal address must be accessible to the
MACH-Pro(Web)Com controller, as determined by the subnetwork and
network mask settings. A default gateway can also be automatically
assigned by a DHCP server.
An IP Address of a valid Domain Name Service server accessible to the
MACH-Pro(Web)Comcontroller. A DNS server can also be
automatically assigned by a DHCP server.
2007 − 2015 Reliable Controls® Corporation. All rights reserved.
USER GUIDE
41
TABLE 12: ETHERNET GROUP FIELDS
Field Description
Secondary
DNS Server
EMAIL CONFIGURATION
SMTP is used by the MACH-Pro(Web)Com controller when sending alarm emails. Clicking
the Email Configuration button opens the Email Configuration dialog box.
An IP Address of a valid Domain Name Service server accessible to the
MACH-Pro(Web)Com controller that will be used in the event that the
primary DNS server is inaccessible.
42
FIGURE 43: EMAIL CONFIGURATION DIALOG BOX
TABLE 13: EMAIL CONFIGURATION DIALOG BOX FIELDS
Field Description
SMTP Server The name of an SMTP server accessible to the MACH-
Pro(Web)Comcontroller. The server must have a fully qualified
domain name or accessible IP address. Choosing Gmail, Yahoo!,
or Hotmail/Live/Outlook.com from the SMTP Server dropdown list
will automatically populate the fully qualified domain name of the
SMTP server.
Security Type The type of encryption used while accessing the SMTP server.
The options include None, SSL, and TLS.
Port Number The port number on the email server used for SMTP traffic.
Normally, port 25 is used for non-secured email and 587 is used
for secured.
2007 − 2015 Reliable Controls® Corporation. All rights reserved.
MACH-PROCOM™/MACH-PROWEBCOM
TABLE 13: EMAIL CONFIGURATION DIALOG BOX FIELDS
Field Description
Sender Email Emails initiated by the MACH-Pro(Web)Com controller will show
this email address as the sender. The address must be valid for
the SMTP server (e.g., MPC@reliablecontrols.com).
Require Sign-in Enable this checkbox if login credentials are required by the SMTP
server.
User Name A valid email address as defined on the email server.
Password A valid password associated with the above user name.
™
MACH-PROCOM/MACH-PROWEBCOM
Configuration
Manage
Certificates
The email recipients for emails originating from the MACH-Pro(Web)Com must be
configured within BACnet Notification Classes using RC-Studio. Refer to the RC-Studio
Software Manual for further details.
NET B/IP NETWORK SETUP
BAC
IGURE 44: BACNET/IP1 AND BACNET/IP2 NETWORK SETUP GROUPS
F
For most BACnet systems, enabling a single B/IP network will allow IP connection to the
MACH-Pro(Web)Com
or to the Internet, a second B/IP network is not required for this purpose. In situations
requiring IP-to-IP routing, or Intranet networking without using RC-RemoteAccess, a
second B/IP network can be enabled to simplify network configuration. Refer to Reliable
Controls Application Notice #0006, BACnet I/P Internet Networking
on this subject.
When using a pre-configured mail server such as Gmail, Yahoo, or
Outlook, this option is not needed. If Other is selected and the TLS
or SSL security type is used, the Manage Certificate option allows
for the uploading of the Root CA certificate and Client Certificate.
controller. When using RC-RemoteAccess for connecting to a WAN
for further information
The Network Number field will contain a default number, which may be modified if
required. Valid BACnet network numbers are from 1–65,534 and must be unique across
the BACnet Internetwork.
The standard UDP port for BACnet communications is 47808. Each enabled BACnet/IP
network requires a unique port number.
To configure one of the B/IP networks for connection to the Internet, click the associated
Internet Access button to display the BACnet/IP Internet Access dialog box. Please note
2007 − 2015 Reliable Controls® Corporation. All rights reserved.
USER GUIDE
43
that this configuration is not necessary if using RC-RemoteAccess for secure Internet
communications.
FIGURE 45: BACNET/IP INTERNET ACCESS DIALOG BOX
To enable Internet communication, either the Enable BBMD or the Enable Foreign Device
Registration field must be enabled. If the controller being MSet will be the BBMD for a local
network, select the Enable BBMD field.
BBMD Field Enabled
The Network Address Translation setup is necessary if the router used for
connection to a WAN is configured to perform Network Address translation. If
Internet access is made through a router, enable the Network Address
Translation field and enter the router’s external address in the External
Address field.
Foreign Device Registration Enabled
If the MACH-Pro(Web)Com needs to connect and register as a device on a
remote LAN, the Enabled Foreign Device Registration field must be enabled. If
registering the MACH-Pro(Web)Com controller as a foreign device, the
Broadcast Distribution Tables in existing BBMDs do not need to be manually
configured. Instead, enter the IP address of the remote device, the remote
device’s port, and the number of seconds for the Time to Live field, which
determines the MACH-Pro(Web)Com
the BBMD device.
frequency of renewing registration with
44
2007 − 2015 Reliable Controls® Corporation. All rights reserved.
RC-REMOTEACCESS
RC-RemoteAccess enables Administrators to remotely and securely connect multiple
independent buildings into one homogenized system leveraging the BACnet protocol,
creating one or more Virtual Private BACnet Networks (VPBN). RC-RemoteAccess (RCRA) software eliminates the traditional and onerous workload of establishing static IP
tables and public IP addresses and port forwarding rules within the router and firewall
devices in each building: a challenge often met with resistance due to security issues. RCRA dynamically configures and optimizes BACnet/IP routing tables, quickly and securely.
Click RC-RemoteAccess to open the RC-RemoteAccess Configuration dialog box.
MACH-PROCOM™/MACH-PROWEBCOM
Configuration
™
MACH-PROCOM/MACH-PROWEBCOM
FIGURE 46: RC-REMOTEACCESS CONFIGURATION DIALOG BOX
TABLE 14: RC-REMOTEACCESS CONFIGURATION DIALOG BOX FIELDS
Field Description
System Name The System Name, as defined in RC-Studio.
Connection
The RC-RA server IP address or fully qualified domain name.
Address
Connection Port The TCP port that the RC-RA server listens to for incoming client
connections (defaults to 8443).
Password The password defined in the RC-RemoteAccess Configuration
Utility. This should be a different password than the one used in
RC-Studio, and it is case sensitive.
Manage
Certificates
(Optional - for advanced users) Used to setup a root certificate, a
client certificate, and a private key. This is typically unnecessary
because RC-RA has built-in certificates.
Enable
RC-RemoteAccess
This checkbox must be checked to enable full secure routing
services via the Virtual Private BACnet Network created by
RC-RemoteAccess.
For more detail on RC-RA, see the RC-RemoteAccess Software Manual.
2007 − 2015 Reliable Controls® Corporation. All rights reserved.
USER GUIDE
45
BACNET ETHERNET NETWORK SETUP
IGURE 47: BACNET ETHERNET NETWORK SETUP GROUP
F
A BACnet Ethernet network refers to the ISO 8802.3 (IEEE 802.3) method of Ethernet
communication still used by some third-party devices. BACnet Ethernet networks should
only be enabled if IEEE 802.3 devices must connect to the network. Only one device per
network should be MSet as a router between BACnet Ethernet and B/IP networks.
M
ODBUS TCP SETUP
F
IGURE 48: MODBUS TCP NETWORK SETUP GROUP
By selecting the appropriate field, the MACH-Pro(Web)Com controller can be configured
as a master or as a slave, or both, using Modbus-TCP protocol. For master configuration,
the Poll Period field of slave devices defaults to five seconds but can be modified. The
Reply Time-out field is used to set the allowable delay in receiving a response from slave
devices before initiating a communication failure warning.
EIA-485 NETWORK WIRING
The Reliable Controls MACH-System can be networked in a variety of ways. For a detailed
networking analysis, please see the Networking for the Reliable Controls MACH-System
document, available at www.reliablecontrols.com.
EIA-485 NETWORK WIRING
The MS/TP-Net and AUX-Net ports both utilize EIA-485 communications for all of their
protocol options. The requirements for a functional EIA-485 network are described below.
The MACH-Pro(Web)Com EIA-485 removable network connectors are located mid-way
along the left side of the device.
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2007 − 2015 Reliable Controls® Corporation. All rights reserved.
MACH-PROCOM™/MACH-PROWEBCOM
Shield
Shield Ground
EOL
EOL
EOL
Network shields connected with marrette
Controller 1
Controller 3
Controller 2
Switches In
Switches Out
Switches In
EIA-485 Network Wiring
™
MACH-PROCOM/MACH-PROWEBCOM
FIGURE 49: MACH-Pro(Web)Com EIA-485 REMOVABLE NETWORK CONNECTORS
TO CONNECT THE MACH-PRO(WEB)COM TO A NETWORK
1 Using certified communication cable with an ideal Characteristic Impedance of 108,
18–22 AWG (0.82–0.33 mm
connect one conductor to the A terminal and the other to the B terminal of the
controller.
2 Daisy-chain the network cable as detailed in Figure 50 (avoid star and stub
connections).
3 Ground the shielding in one place only and join inter-networked shields together
using a wire nut (marrette). Each network should only have the shield grounded in
a single location.
2
) twisted-pair low-capacitance (below 25 pF/ft.),
FIGURE 50: SHIELDED NETWORK CABLE CONNECTIONS
2007 − 2015 Reliable Controls® Corporation. All rights reserved.
USER GUIDE
47
END-OF-LINE TERMINATION
On all EIA-485 networks, it is necessary to add End Of Line (EOL) terminators to prevent
reflected noise returning into the network. The EOL terminators must be installed on the
controllers at the extremities of the network.
To terminate the MACH-Pro(Web)Com controller, set the two-position EOL switches as
shown in Figure 50.
EOL DIP switches are not provided on MACH-ProPoint expansion modules. If the AUX-Net
port on a MACH-Pro(Web)Com is configured as I/O-Net, the associated DIP switches must
be IN, and each MACH-ProPoint expansion module self-terminates as it is added.
If the network is not terminated properly, the MACH-Pro(Web)Com controller may fail to
network. Each EIA network should have only two controllers with the EOL switches set to
the IN position. If a third party device is located at the extremity of a network, an NA-EOL
should be installed at the device to properly terminate the network.
Glowing network bulbs indicate a problem which could be: the Class 2 power is crossed
(24 VAC & GND) between two controllers, or the ground potential between two controllers is
not the same.
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2007 − 2015 Reliable Controls® Corporation. All rights reserved.
TECHNICAL SPECIFICATIONS
MACH-PROCOM
GENERAL
Processor 147MHz, 32-bit embedded microprocessor
Operating RAM 8 MB
Non-volatile Memory 1 MB
Firmware 4 MB Flash EPROM
Software RC-Studio 2.0 update 1.86, or above
MACH-PROCOM™/MACH-PROWEBCOM
256 MB Flash EEPROM (MACH-ProWebCom)
RC-Toolkit 2.0 update 2.66, or above
™
TECHNICAL SPECIFICATIONS
MACH-ProCom
POWER
COMMUNICATIONS
Time Real-time clock with 72-hour capacitor backup
Supply Voltage Class 2, 24 VAC 20 VA or 24 VDC 4 Watt power supply
Power Rating 20 VA maximum power consumption
Connector 2-pole K1 connector (24 VAC, GND)
Indication Status LED
Power Switch Toggle
Ethernet 10/100 Mbps maximum,
ISO 8802.3/IEEE 802.3, RJ 45
PC/Modem EIA-232 115.2 kbps maximum, RJ45
MSTP-Net EIA-485 76.8 kbps maximum, 2-pin removable connector
AUX-Net EIA-485 76.8 kbps maximum, 2-pin removable connector
2007 − 2015 Reliable Controls® Corporation. All rights reserved.
USER GUIDE
49
AMBIENT LIMITS
Operating Temperature -20 to 55 °C (-4 to 131 °F)
Shipping Temperature -40 to 60 °C (-40 to 140 °F)
Humidity 10–90% RH non-condensing
PHYSICAL SPECIFICATIONS
Dimensions 17.9 cm L x 13.7 cm W x 3.9 cm H
Weight 0.25 kg (.6 lb)
Cover ABS, painted
Mounting 4 mounting holes provided (#8 screws maximum)
(7" L x 5.38" W x 1.5" H)
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2007 − 2015 Reliable Controls® Corporation. All rights reserved.
EMC COMPATIBILITY
Light Industrial EMC Compatibility Draft Report Rev 1.0
Reliable Controls - EB-Con EBX
Section III: Report of Measurements per FCC CFR47 Part 15/B
This equipment has been tested and found to comply with the limits for a Class A digital
device, pursuant to part 15 of the FCC Rules and ICES 03.
These limits are designed to provide reasonable protection against harmful interference in
a residential installation. This equipment generates, uses and can radiate radio frequency
energy and, if not installed and used in accordance with the instructions, may cause
harmful interference to radio communications.
However, there is no guarantee that interference will not occur in a particular installation.
If this equipment does cause harmful interference to radio or television reception, which
can be determined by turning the equipment off and on, the user is encouraged to try to
correct the interference by one or more of the following measures:
MACH-PROCOM™/MACH-PROWEBCOM
EMC Compatibility
™
TECHNICAL SPECIFICATIONS
• Reorient or relocate the receiving antenna,
• Increase the separation between the equipment and receiver,
• Connect the equipment into an outlet on a circuit different from that to which the
receiver is connected, and
• Consult the dealer or an experienced radio/TV technician for help.
Changes or modifications to this equipment, not expressly approved by the manufacturer,
could void the user's authority to operate the equipment.
2007 − 2015 Reliable Controls® Corporation. All rights reserved.
USER GUIDE
51
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2007 − 2015 Reliable Controls® Corporation. All rights reserved.
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