Reliable Single Interlock Preaction System Instructions For Installation Manual

Instructions for Installation, Operation Care and Maintenance
For Single Interlock Preaction Systems With Dual Solenoid Actuation Of Pneumatic Pilot Release
Bulletin 739
Single Interlock Preaction System
4"(100mm), 6"(150mm) & 165mm Sizes with Trim
LPCB Approved
Redundant Solenoid Valve
Release
Rated to 175 psi (12.1 bar)
Externally Resetable
Clapper One Main Drain
Bulletin 739
The Reliable Automatic Sprinkler Co., Inc., 103 Fairview Park Drive, Elmsford, New York 10523
General Description
Reliable Single Interlock Preaction Systems are de signed for water-sensitive areas that require protection from inadvertent water flow into the sprinkler system pip ing.
Sprinkler piping in single interlock systems can effec tively be supervised by means of a Reliable Model A-2
Pressure Maintenance Device and a tank-mounted air compressor. Loss of supervising pneumatic pressure, due to a damaged sprinkler or sprinkler pipe will not cause water to flow through the Model DDX Deluge Valve and into the system piping. A significant loss of pneumatic pressure will activate a trouble-annunciating device when the system pressure falls below a predeter mined pressure level.
When one electrical detector senses the presence of fire, the electrical releasing control panel activates fire alarm devices and energizes the two redundant, nor mally-closed solenoid valves in the open position ( Arranging detectors in a cross-zoned pattern will require operation of two detectors before the solenoid valves can open). These solenoid valves, when closed, retain sufficient AIR pressure in the Model LP Pilot Line Actua tor, which in turn preserves sufficient WATER pressure in the push rod chamber of the Model DDX Deluge Valve in order to maintain it closed.
Energizing the solenoid valves relieves the air pressure in the Model LP Dry Valve Actuator (see Fig. 8), thereby releasing the water pressure that it was retaining. This is turn relieves the pressure in the push rod chamber of the Model DDX Deluge Valve. Venting this push rod cham­ber will open the Model DDX Deluge Valve and allow wa­ter to flow into the sprinkler system.
To fully operate a cross-zoned single interlock system,
two electrical detectors must activate and a sprinkler head must open. During the early stages of a fire, smoke or heat activates the first detector, which causes the con­trol panel to produce a local alarm and an alarm at the main fire alarm panel. Electrical relays inside the releas ing control panel can be used to shut down airmoving equipment or activate security doors and other electrical devices. Subsequent activation of a second, nearby or adjacent detector will cause the panel to energize the solenoid valves open and release water into the sprinkler system piping. Water flowing into the sprinkler system piping will simultaneously produce water pressure that causes the transfer of contacts in the pressure switch mounted in the trim. This pressureswitch can electrically initiate the shutdown or startup of equipment, such as computers or other second alarm devices. This flow of water into the sprinkler system piping effectively con verts the dry system into a wet pipe system. In the event that the fire subsequently produces sufficient heat to op erate a sprinkler head, water will flow from that sprinkler, controlling or suppressing the fire.
The major benefits of a single interlock preaction sys tem, when compared with a wet pipe (deluge) system are as follows:
Note:
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A. A fire alarm sounds prior to the operation of a sprinkler head, which may enable extinguishing the fire by handheld means before the actual oper ation of any sprinklers and subsequent water dam age.
B. A trouble annunciator signals whenever the in
tegrity of the piping or sprinklers is accidentally or intentionally disturbed; however, no water flow or water damage will occur at that time.
C. Speedy detection and an early fire alarm are
provided by fire detectors, without the delay asso ciated with water delivery time in the event of a fire.
with a wet pipe system, the fire alarm is de
Note:
layed until after water has begun flowing from an operated sprinkler head.
At the heart of Reliable’s Single Interlock Preaction Sys tem is the Model DDX DelugeValve. This Deluge Valve is a hydraulically operated, straight-through-design, differ ential-type valve (see Fig. 1). System maintenance is simplified since priming water is not required and the deluge valve can be reset externally without cover re moval. This is accomplished by pushing in and turning the external reset knob at the rear of the deluge valve (see Fig. 1). This feature provides a significant sys­tem-restoration time advantage.
The Reliable Single Interlock Preaction System trim set
(see Fig. 2) provides all of the necessary equipment for connections to the Model DDX Deluge Valve’s pushrod chamber inlet and outlet ports, the 2” (50mm) main drain, alarm devices, air supply, water supply, and re­quired pressure gauges. This trim set is available in indi­vidual parts, in time-saving, segmentally assembled kit forms, or fully assembled to the Model DDX Deluge Valve.
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Listing & Approvals
The 4” (100mm), 6’ (150mm) and 165mm Single Inter
lock Preaction Systems shown in this bulletin must only be used in the combination described herein to be Loss Prevention Certification Board (LPCB) approved. Instal lation of these systems must be according the require ments of Technical Bulletin TB21:1994:1.
The majority of the system’s components are individu
ally Listed by Underwriters Laboratories Inc. and Fac tory Mutual Approved.
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2.
Loss Prevention Certification Board (LPCB) Installation Requirements of Preaction systems Include:
1. Solenoid valves shall be installed in parallel.
2. Solenoid valves shall function in pneumatic condi
tions only, and be protected by a strainer.
3. LPCB Certified detectors compatible with the control
and indicating equipment shall be used.
4. Suitable electrical detection, control and indicating
equipment and pneumatic systems shall be used. The control and indicating equipment shall be LPCB approved / certificated.
5. Connecting cables shall comply with BS 6387:1983,
classification C, W, Z evidenced by LPCB certifica tion.
6. Pre-action systems shall be electrically monitored to
demonstrate that they are in a ‘ready to operate’ state at all times.
7. Clear dry air shall be used. Compressor tank must
have provision for draining.
8. Pre-action system equipment shall be installed, oper
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ated and maintained as prescribed in the firm’s instal lation , operating and maintenance manual.
9. Pre-action systems shall be configured in accordance
with the manufacturer’s defined specifications.
10.Pre-action systems shall comply with the details spec
ified in the relatedLPC Technical Bulletin (Ref. TB21).
11.The firm responsible for the complete pre-action sta
tion, including electrics, shall be identified.
12.Normally un-energized solenoids may be used, pro
vided that they are continuously monitored for ‘open’ and ‘short circuit.’
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Fig. 1
3.
Fig. 2
3.
SINGLE INTERLOCK PREACTION SYSTEM PARTS LIST (REFER TO FIG. 2)
ITEM
NO.
1
2 78653004
3 98048000
4 98048015
5 98048022
6 98048025
7 92056809
8 92056810
9 92056811
10 92056702
11 92056704
12 98085666
13 98050004
14 98174400
15 98174403
16 98174401
17 98174404
18 98174405
19 98174402
20 96920912
21 98240006
22 98240101
23 6304000100
24 78653000
25 71030010
26 94616917
27 98543222
28 98543266
29 98543213
30 98543223
31 98543210
32 98543216
33 98543209
34 98543230
35 98543237
36 98543226
PART
NUMBER
6103040026
6103060028
DESCRIPTION
MODEL DDX VALVE, ASSEMBLY, 4" (100MM)
MODEL DDX VALVE, ASSEMBLY, 6" (150MM)
MODEL DDX VALVE, ASSEMBLY, 165 MM
ASSEMBLY, VALVE CAUTION STATION, 1/2"
BUSHING, REDUCER, 1/2" x 1/4", GALV.
BUSHING, REDUCER, 2" SPIGOT x 1" NPTF, PVC
BUSHING, REDUCER, 3/4" X 1/2", GALV.
BUSHING, REDUCER, 3/4" X 1/4", GALV.
CONNECTOR ASSEMBLY, NO-LOSS, 3/8 x 1/2 NPT
CONNECTOR, 3/8" ID TUBE x 1/2" NPT
CONNECTOR, 3/8" ID TUBE x 1/4" NPT
CONNECTOR, 3/8" TUBING x 1/4" NPT
CONNECTOR, ELBOW, 3/8" ID TUBE x 1/2" NPT
REDUCER, 1/2" x 1/4"
DRAIN CUP, PVC
ELBOW, STREET, 1/2"
ELL, 1"
ELL, 1/2"
ELL, 1/4"
ELL, 2"
ELL, 3/4"
FLEX LINE, 12"
GAUGE, WATER PRESSURE (16 BAR) W/ CONNECTOR
GAUGE, WATER PRESSURE (6 BAR) W/ CONNECTOR
MOD. A-2 AUTO AIR MAINTENANCE DEVICE, 10PSI
MODEL B MANUAL EMERGENCY STATION
MODEL LP DRY VALVE ACTUATOR
NAMEPLATE, SINGLE INTERLOCK
NIPPLE, STEEL, 1" X 3-1/2"
NIPPLE, STEEL, 1" X 6"
NIPPLE, STEEL, 1" X CLOSE
NIPPLE, STEEL, 1/2" X 1-1/2"
NIPPLE, STEEL, 1/2" X 2-1/2"
NIPPLE, STEEL, 1/2" X 3-1/2"
NIPPLE, STEEL, 1/2" X 2"
NIPPLE, STEEL, 1/2" X 3"
NIPPLE, STEEL, 1/2" X 8"
NIPPLE, STEEL, 1/4" X 1-1/2"
NO
REQ'D
16103060024
1
4
1
1
2
1
1
1
1
1
4
1
1
1
1
1
1
2
1
2
2
1
1
1
1
1
1
1
17
1
1
2
1
1
21
ITEM
NO.
37 98543225
38 98543244
39 98543220
40 98543243
41 98543227
42 98543208
43 98543238
44 98543215
45 98543233
46 98543232
47 98543279
48 99080002
49 98750003
50 98604406
51 98614403
52 98614401
53 98681630
54 78650201
55 98727607
56 96556922
57 96606627
58 96606607
59 98761649
60 98761651
61 96606608
62 96606612
63 96606601
64 89141112
65 98815204
66 98815200
67 98815201
68 98815202
69 98840160
70 98840101
71 98840100
72 78653100
73 98840110
74 98840144
75 98840145
76 98840181
77 98840171
78 6871020010
79 6871020000
80 98840193
81 96686722
82 96686756
PART
NUMBER
DESCRIPTION
NIPPLE, STEEL, 1/4" X 2-1/2"
NIPPLE, STEEL, 1/4" X 2"
NIPPLE, STEEL, 1/4" X 3"
NIPPLE, STEEL, 1/4" X 4"
NIPPLE, STEEL, 1/4" X CLOSE
NIPPLE, STEEL, 2" X 3"
NIPPLE, STEEL, 2" X CLOSE
NIPPLE, STEEL, 3/4" X 1-1/2"
NIPPLE, STEEL, 3/4" X 2-1/2"
NIPPLE, STEEL, 3/4" X 2"
NIPPLE, STEEL, 3/4" X CLOSE
PAD-ADHESIVE
PIPE CROSS, 1/2"
PLUG, SQ. HD., 1/2"
PLUG, SQ. HD., 1/4"
PLUG, SQ. HD., 3/4"
REGULATOR, AIR LINE
STRAINER, 1/2" NPT
STRAINER, 1/4"
SWITCH, PRESSURE, BAILEY & MACKEY
TEE, GLVN, 2 X 2 X 1
TEE, GLVN., 1/2 X 1/2 X 1/4
TEE, GLVN., 1/2 X 1/4 X 1/2
TEE, GLVN., 1/2"
TEE, GLVN., 1/4 X 1/4 X 1/4
TEE, GLVN., 3/4 X 1/2 X 1/2
TEE, GLVN., 3/4"
TIE, RETAINING
UNION, "O" RING SEAL, 1/2"
UNION, 1/2", IRON, G.J., GALV.
UNION, 1/4", IRON, G.J., GALV.
UNION, 3/4", IRON, G.J., GALV.
VALVE, 3-WAY, 1/4"
VALVE, ANGLE, 1/4"
VALVE, ANGLE, 2"
VALVE, BALL DRIP, 1/2"
VALVE, BALL, 1/4"
VALVE, CHECK GAUGE
VALVE, CHECK, 1"
VALVE, CHECK, 1/2"
VALVE, GLOBE, 1/2"
VALVE, SOLENOID ASCO
VALVE, SOLENOID SKINNER
VALVE, SPRING CHECK, 1/4"
TUBING, COPPER, 3/8" O.D. X 2 FT
TUBING,PVC,3/8"I.D.x6FT
NO
REQ'D
1
1
2
1
1
2
1
1
1
1
3
1
2
1
5
3
1
1
1
1
1
1
2
2
3
1
2
3
1
2
3
1
4
1
1
1
1
2
1
1
1
1
1
2
1
1
3.
Fig. 3
System Operation
To fully operate a Reliable Single Interlock Preaction Sys­tem, two independent events must coexist beforewater flow will occur. One electrical detector (two detectors in a cross-zoned system) must activate and a sprinkler head must open. Operation of either one of these items will only cause an alarm to annunciate, but will not cause water to discharge from the sprinkler system piping.
When set correctly for service, the Model DDX Deluge
Valve is hydraulically established to withhold the supply wa ter from the sprinkler system piping. The Reliable Model DDX Deluge Valve is shown in both closed and open posi tions in Fig.1. In the closed position, the supply pressure acts on the underside of the clapper and also on the push rod through the push rod chamber’s inlet restriction. The re sultant force due to the supply pressure acting on the push rod is multiplied by the mechanical advantage of the lever and is more than sufficient to hold the clapper closed against normal supply pressure surges.
When a fire is detected, the energized solenoid valves vent
the air from the Model LP Dry Valve Actuator (see Fig. 8), which in turn vents the push rod chamber to atmosphere through the chamber’s outlet. Since the pressure cannot be replenished through the inlet restriction as rapidly as it is vented, the pushrod chamber pressure falls instanta neously. When the pushrod chamber pressure approaches approximately one-third of the supply pressure, the upward force of the supply pressure acting beneath the clapper overcomes the lever-applied force thereby opening the clapper.
Once the clapper has opened, the lever acts as a latch, preventing the clapper from returning to the
closed position. Water from the supply flows through the deluge valve into the system piping. Water also flows through the deluge valve alarm outlet to the alarm devices.
After system shutdown, resetting the Model DDX De
luge Valve is quite simple. Doing so only requires pushing in and turning the reset knob at the rear of the valve (see Fig.1). The external reset feature of the Model DDX Deluge Valve provides a means for sim ple, economical system testing, which is one essential facet of a good maintenance program.
The external reset feature does not, however, elimi nate another important facet of good maintenance,
namely, periodic cleaning and inspection of the inter nal valve parts. In the event that water builds up inside the valve due to condensate from the air supply sys tem or water left inside from valve system testing, a drain is available for venting. After closing the main supply valve, a small valve over the drain cup can be opened slightly until the water inside the valve body and the main pipe column has drained. See the sec tion titled “Draining Excess/Condensate Water From System” in this bulletin for the detailed procedure.
The Model B Manual Emergency Station (see Fig. 3)
is also included in the trim set. It consists of an alumi­num nameplate mechanically attached to a ball valve. The valve handle in its OFF position is guarded against accidental turning to the ON position (and system discharge) by a nylon cable tie provided with each trim kit. The cable tie is inserted, as shown in Fig. 3, after the system has been restored for operation. The nylon cable tie is designed to allow, in case of an emergency, forceful turning of the valve handle to the ON position. As an alternative to the Model B Hydrau­lic Manual Emergency Station, the Model A Hydraulic Manual Emergency Pull Box (see Reliable Bulletin
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506) is also available and can be provided as an op­tion.
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Whenever ambient temperature conditions are high,
the water temperature in the Model DDX Deluge
Valve’s pushrod chamber could possibly increase,
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thereby increasing the pressure in the chamber to val ues exceeding the rated pressure of the system. In an indoor installation where standard room temperatures are exceeded, a pressure relief kit may be needed. Pressure relief kit, P/N 6503050001, can be installed into the pushrod chamber’s releasing line to limit the pressure to 175 psi (12,1 bar).
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