Reliable REL-TP SERIES, REL-TP3, REL-TP4 Operator's Manual

OPERATORS’ GUIDE
REL-TP SERIES
HYDRAULIC TRASH PUMPS
The REL-TP SERIES Trash Pumps
are a light weight, efficient way to
move large quantities of liquids FAST.
REL-TP4
REL-TP3
NOTICE
Sizes, weights and specifi cations
listed in this manual are subject to change without notice. Please consult factory for information and updates.
REL-SP SERIES Manual -1
1
DISTRIBUTED BY
THIS SYMBOL INDICATES ITEMS OF EXTREME IMPORTANCE.
Obey all safety messages that follow this symbol to avoid possible injury or death. Safety of user and others may be in jeopardy if these instructions are not read and understood.
WARNING
All information found in this guide
must be read and understood
before use or testing of tool.
Failure to read and understand warnings and safe handling instructions could result
in severe personal injury and or death.
A digital copy of this manual is available
on line at www.Reliable-Equip.com
This Safety Alert and Signal Word indicate a imminently hazardous situation which if not avoided, will result in death or serious injury.
This Safety Alert and signal word indicate a imminently hazardous situation which if not avoided, could result in minor or moderate injury.
This Safety Alert and signal word indicate a imminently hazardous situation which if not avoided, may result in minor or moderate injury.
This Signal word indicate a imminently hazardous situation whic if not avoided, may result in Property Damge.
This Signal Word indicate a imminently hazardous situation whic if not avoided, will result in Damage to the Equipment.
This Signal word indicate a imminently hazardous situation whic if not avoided, may result in Damage to the Equipment.
Always observe these warnings to avoid tool damage, serious injury or death.
The information in this manual is intended to guide the user in the use and application of this tool. It is not intended as a substitute for proper training and experience in safe work practices for this type of equipment.
WARNING
Consult your supervisor or safety personnel if you have any questions regarding the safe operation of this tool.
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TABLE OF CONTENTS
DISTRIBUTOR INFORMATION ..................................................................2
TABLE OF CONTENTS ...............................................................................3
REGISTRATION ...........................................................................................3
REL-TP3 TOOL SPECIFICATIONS ............................................................4
REL-TP4 TOOL SPECIFICATIONS ............................................................5
PUMP
SAFETY INFORMATION AND WARNINGS ...........................................7-10
HYDRAULIC SYSTEM REQUIREMENTS .................................................11
HYDRAULIC FLUIDS ................................................................................11
OPERATING INSTRUCTIONS ..................................................................12
DAILY MAINTENANCE & LABELS ............................................................13
TROUBLESHOOTING & REPAIR INTRO ..................................................14
OPERATION RECORDS ............................................................................15
VISUAL WARNINGS ...................................................................................16
CONTACT INFORMATION .........................................................................16
PERFORMANCE
...............................................................................6
REGISTRATION
UPON RECEIPT OF THIS TOOL, COMPLETE THE REGISTRATION BELOW.
COMPANY _____________________________________________________________
ADDRESS _____________________________________________________________
________________________________________________________________________
PHONE _______________________ FAX____________________________________
SERIAL NUMBER _______________________________________________________
DATE OF PURCHASE ___________________________________________________
DEALER NAME _________________________________________________________
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REL-TP3 - 3” Trash Pump
SPECIFICATIONS
Capacity ................ 475 gpm (1,800 lpm)
Discharge Dia. ...... 3 in. (75 mm) Fem Pipe Thd
Inlet Dia. ................ 3 in. (75 mm)
Pressure ............... 2,000 psi (140 bar)
Flow ...................... 7–9 gpm (26–34 lpm)
Porting .................. #10 SAE (pressure)
................................ #12 SAE (return)
Connections ......... 1/2 in. Male Pipe (
................................ 1/2 in. Male Pipe (
Pressure)
Return)
The RELIABLE REL-TP3 Hydraulic Trash Pump
is lightweight, yet capable of moving high volumes of water, and solids (sand slurries, gravel, and sludge) up to 3 inches (75 mm) in diameter and 30% by volume.
The REL-TP3 pump is fully submersible, self
priming, and may be run dry, without damage to the motor, bearings or impeller.These urethane pumps have a history of pumping sand, gravel, concrete, and even mortar slurries without issue.
The REL-TP3 is even able to pump petroleum
products without issue. The urethane bowl and impeller are extremely
durable and light weight. Hard and sharp materials bounce off instead of abrading the interior surfaces, making this design last longer and perform better than aluminum, iron and even steel pumps.
The high volume impeller is complimented by a
3” (75 mm) inlet and outlet to make the REL-TP3
one of the most productive pumps on the market. This unit is capable of pumping over 450 gpm (1,688 lpm) at a 10 ft. (2.54 m) head from any 2,000 psi (HTMA only 9 gpm (34 lpm) of hydraulic flow.
The top cover is attached to the volute with six large wing nuts making routine cleaning,
inspection and maintenance FAST & EASY. The convenient Split Handles provides a well
balanced lift.
The REL-TP3 Trash Pump can be paired with the
REL-HPU-2000 Hydraulic Power Unit to make a
Powerful Portable Combo for high volume trash
pump and dewatering applications. Consult your local Reliable representative for
more “Tooling Solutions” available from
Type ll) hydraulic source using
Reliable Equipment & Service Co., Inc.
Height ................... 13 in. (33 cm)
Length ................... 14 in. (35.5 cm)
Width ..................... 16 in. (41 cm)
Weight ................... 30 lbs (13.6 kg)
301 Ivyland Road • Warminster, PA 18974 Phone: 800-966-3530
Visit us on the web at www.Reliable-Equip.com
• Fax: 215-357-9193
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REL-TP4 - 4” Trash Pump
SPECIFICATIONS
Capacity ................ 875 gpm (3312 lpm)
Discharge Dia. ...... 4 in. (100 mm) Cam Lock
The RELIABLE REL-TP4 4 inch, heavy
duty Hydraulic Trash Pump is lightweight, yet capable of moving high volumes of water, and solids (sand slurries, gravel, and sludge) up to 3 inches (75 mm) in diameter.
The REL-TP4 pump is fully submersible, self
priming, and may be run dry, without damage to the motor, bearings or impeller.
The high volume impeller is complimented by a 4” (100 mm) inlet and outlet to make the
REL-TP4 one of the most productive pumps
on the market. This unit is capable of pumping over 800 gpm (3,028 lpm) at a 10 ft. (2.54 m) head from any 2,000 psi (HTMA Type ll) hydraulic source using only 9 gpm (34 lpm) of
hydraulic fl ow.
The top cover is attached to the volute with six large wing nuts making routine cleaning,
inspection and maintenance FAST & EASY. The REL-TP4 features a steel volute with
replaceable polyethylene wear plates, a self lubricating H/D hydraulic motor, and an abrasion resistant cast iron impeller to extend pump life.
The convenient Split Grip Handle provides
a well balanced lift and protection for the hydraulic components.
Inlet Dia. ................ 3 in. (75 mm)
Pressure ............... 2,000 psi (140 bar)
Flow ...................... 7–10 gpm (26–38 lpm)
Porting .................. #10 SAE (pressure)
................................ #12 SAE (return)
Connections ......... 1/2 in. Male Pipe (
................................ 1/2 in. Male Pipe (
Height (
Length ................... 19 in. (48.3 cm)
Width ..................... 15 in. (38.1 cm)
Weight ................... 59 lbs (26.8 kg)
w/ handle) .. 19 in. (48.2 cm)
Pressure)
Return)
Pair the REL-TP4 Trash Pump with the
REL-HPU-2000 Hydraulic Power Unit to make
a Powerful Portable Combo for high volume trash pump and dewatering applications.
Consult your local Reliable representative
for more “Tooling Solutions” available from
Reliable Equipment & Service Co., Inc.
301 Ivyland Road • Warminster, PA 18974 Phone: 800-966-3530
Visit us on the web at www.Reliable-Equip.com
5
• Fax: 215-357-9193
HYDRAULIC TRASH PUMP PERFORMANCE
REL-TP3
3” TRASH PUMP
Testing was done in a controlled environment
with a fi xed discharge assembly using regu- lated pressures and fl ows.
Results may vary under fi eld conditions.
The warranty becomes void if the maximum
pressures and flows are exceeded.
Backpressure should be measured at the tool before being used. Excessive backpressure will damage shaft seal.
REL-TP4
4” TRASH PUMP
Consult your supervisor, safety personnel, or
RELIABLE EQUIPMENT with any questions
regarding the safe operation of this tool.
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