Operating Instructions
LABORATORY EQUI
PMENT
IN STAINLESS STEEL
SANDUBLAST 2 / 3
REITEL Feinwerktechnik GmbH
Senfdamm 20 | 49152 Bad Essen
Phone: +49(0)5472-9432-0 | Fax: +49(0)5472-9432-40
www.reitel.com | info@reitel.com
II
Dear Customer!
The devices of the SANDUBLAST series are available either as recycling sandblasting
device SANDUBLAST or as combined units SANDUBLAST 2 or 3 (cover image shows
SANDUBLAST 3). The SANDUBLAST is a manual sandblaster. SANDUBLAST 2 or 3 are
combining a recycling sandblasting device for blasting model castings with a Microfine jet
blaster with two or three chambers. All the advantages of microblasting and recycling
sandblasting technology are combined in one unit, suitable for the following applications:
cleaning, buffing and polishing as well as removing oxide layers and special surface finishing
with sandblasting beads. The special blasting principle and the heated chambers offer a
constant flow of the abrasive that result in a smooth surface being created. Of course, the
maintenance-free quick stop valve is integrated in the blasting unit as well, to provide precise
and economic use of abrasives. Heated chambers prevent abrasive agglomeration leading to
blocked nozzles. Different kind of abrasive graining and adjustable amounts per tank enable
various surface qualities. All commercial abrasives from 25 to 250 my are applicable.
Prior to installation of the device operating instructions and especially the safety instructions
must be read and followed by all personnel who use this device.
After having unpacked the device, please check carefully whether transportation damages of
any kind have occurred. If that is the case, the carrier or manufacturer must be notified within
3 days. The company will not be responsible for any damages found after that.
These operating instructions must be read and followed by all personnel who use this device.
To ensure quick access we recommend to keep it at a safe place near the device. In case of
loss it can be ordered at a nominal fee from the manufacturer.
III
CONTENTS
EQUIPMENT ................................................................................................................. 4
BASIC EQUIPMENT ....................................................................................................... 4
SPECIAL ACCESSORIES ................................................................................................ 4
DEVICE COMPENENTS ................................................................................................. 5
TECHNICAL DATA ......................................................................................................... 8
CHAMBERS AND NOZZLES ............................................................................................ 9
SAFETY NOTES ................................................................................................ ..........10
GENERAL SAFETY NOTES ...........................................................................................10
SPECIFIC SAFETY NOTES ............................................................................................11
INSTALLATION ...........................................................................................................12
RECYCLING SANDBLASTER INSTALLATION ....................................................................12
RECYCLING SANDBLASTER AND MICROFINE JET BLASTER INSTALLATION ........................12
OPERATION ................................................................................................................13
TROUBLESHOOTING .................................................................................................14
MAINTENANCE ...........................................................................................................15
WARRANTY.................................................................................................................16
DISPOSAL REGULATIONS ........................................................................................19
SPARE PARTS LIST ...................................................................................................20
EC CONFORMITY DECLARATION .............................................................................22
4
Equipment
Basic Equipment
• SANDUBLAST 2 and 3 are combining a recycling sandblaster with a Microfine jet blaster
with 2 or 3 chambers (to be specified in the purchase order)
• Set of carbide nozzles (dependent on the number of chambers, see chart on page 5)
• Pair of abrasion resistant gloves, medium size (size 9)
• Filling funnel for abrasive material
• Assembly tool for changing tubes
• Power cord / plug
• Foot switch
Special Accessories
• Order-No.: 12900000 DUSTY MINI
• Order-No.: 17902000 DUSTY COMFORT
• Order-No.: 24604100 Pair of abrasion resistant gloves (size 7, small)
• Order-No.: 24604000 Pair of abrasion resistant gloves (size 9, medium)
• Order-No.: 24604200 Pair of abrasion resistant gloves (size 10, large)
• Various carbide nozzles
(see chart on page 5 – please indicate flow size upon placement of order)
5
Device Compenents
1 Power switch
2 Glass pane with protection film
3 Rubber seal (under glass pane)
4 Suction adapter
5 Fuse (with spare fuse)
6 Socket for power supply
7 Socket for foot switch
8 Socket for extraction unit
9 Compressed air outlet
10 Carrying handle
11 Interior light (LED)
12 Screw for opening the glass pane
13 Leather gauntlets
14 Screw plug for abrasive chamber
15 Seal of the abrasive chamber
16 Plexiglass lid of the abrasive chamber
17 Nozzle head (in the abrasive chamber)
18 Abrasive chamber
19 Sealing plug for abrasive chamber outlet
20 Pressure regulator
21 Valve for residual water evacuation
22 Water separator
23 Sand sieve
24 Blast nozzle
25 Nozzle holder
26 Nozzle
27 Nozzle pen
28 Selector switch for abrasive media
29 Abrasive hose (nozzles)
30 Recycling nozzle
31 Angled screws for continuous angle adjustment of the recycling nozzle
32 Abrasive hose (recycling nozzle)
33 Opening in the base tray
34 Hose coupling recycling sandblaster (bottom side)
35 Funnel
36 Foot switch
6
14
14
14
Fig.: Device view
Fig.: closed abrasive chamber Fig.: open blasting chamber (blue)
Fig.: Rear view
20
19
19
19
2
3
1
4
11
5
8
9
10
12
13
14
15
17
16
18
7
Fig.: Lateral view Fig.: Funnel Fig.: Foot switch
Fig.: Abrasive chamber
Fig.: Base tray Fig.: Hose connection Fig.: Fuse
22
23
24
25
26
28
27
21
6
7
29
30
35
36
33
34
31
32
20
5
6
7
8
Technical Data
SANDUBLAST 2
SANDUBLAST 3
Line voltage
230 V/50-60 Hz
Current consumption
100 W
120 W
Height/width/depth
360+190/480/440 mm
Weight
17 kg
18 kg
Air consumption
ca. 80 l/min.
Pressure blaster
max. 6 bar
Pressure chamber
0,5-6 bar
Sound level
65 dB (A)
Housing
Stainless steel
Order-No.:
14605000
14606000
Made in Germany (Subject to modifications)
9
Chambers and nozzles
The Microfine jet blaster offers optimum surface quality for blasting different materials with
abrasives, aluminium oxide, glass beads and combined abrasives from 25 to 250 my.
1. Chamber
blue
2. Chamber
red
3. Chamber
white
Device with
2 chambers
25–125 my
Not available
125–250 my
Device with
3 chambers
25–75 my
75–150 my
150–250 my
List of nozzles and chambers:
1. Chamber
blue
2. Chamber
red
3. Chamber
white
Device with
2 chambers
1,2 mm
Not available
1,5 mm
Device with
3 chambers
0,8 mm
1,2 mm
1,5 mm
Always use recommended nozzle size for chamber 1. Using other nozzle sizes than
indicated in the chart for the other chambers doesn’t provide optimum blasting results.
Fig.: Details on SANDUBLAST 2 Fig.: SANDUBLAST 3
10
Safety Notes
General Safety Notes
• All equipment undergoes final inspection and testing before leaving our factory. However,
if equipment is damaged during shipping or through any other circumstances, it must not
be used in service. Please check the device regularly for damages. Damaged parts
should be replaced immediately.
• All power/air/water/gas sources should be rated for the demands of the device as listed in
the technical data sheets. Maximum ratings must not be exceeded. All VDE (Verein
Deutscher Elektro-Ingenieure) standards should be followed. Equipment should be
grounded according to standards.
• Adherence to valid regulations regarding necessary checks (e.g. according to Accident
Prevention & Insurance or electrical equipment ) is exclusively taken over by the
buyer/user of this product.
• This device has been designated tob e used only for its intended purpose. All other
applications must be prohibited for safety reasons as otherwise the manufacturer’s
warranty expires.
• The device should be set-up in a clean, well-ventilated room, if necessary under a hood.
• Supporting surfaces should be straight, flat and adequately stable.
• Don’t place anything on top of the machine.
• To avoid injury, appropriate protection should be worn (e.g. gloves, safety glasses, safety
shoes, hearing protection etc.)
• If the machine is defective or working improperly it must be taken out of service. In case
of further use of the machine the owner will be held responsible for any consequential
damage.
• To prevent accidents from water, fire or explosion, all power/air/water/gas sources should
be turned off after working hours and during breaks, and secured against unauthorized
access.
• When carrying out maintenance works or repairs or when opening the device always turn
off the main power switch and unplug the whole unit.
• Repairs should be carried out only by the manufacturer or by qualified and certified
personnel appointed according to chapter 7 – warranty.
• In case of leaking water out of housing or tank shut down device and call service.
11
Specific Safety Notes
Attention:
The abrasive grain sizes assigned to the chambers have to be adhered to. An abrasive
grain size less than 25 my is inadmissible, clogging the ventilation unit.
The chambers may only be opened when the device is not under pressure.
The lids of the abrasive chambers must always lie flat and clean and be screwed tight with
the locking screw (14) before starting work with the device.
It is prohibited to use fluids and gaseous media. Application only according to
manufacturer’s instructions.
Regularly check the device for water collecting in the maintenance unit (see chapter 6).
• During operation the glass pane must be closed, connecting the device to an appropriate
suction.
• To avoid injury wear abrasion resistant gloves and a mask.
• The device may only be operated with non-hazardous commercially available powdered
abrasives.
• No harmful abrasives, gases or fluids shall be used.
• No other gases than compressed air shall be used with the device.
• The plug screw (14) may only be opened when the device is not under pressure.
• The blasting jet may only be aimed at objects to be cleaned, never at living beings.
• Do not install any dust-sensitive devices near the device.
12
Installation
The electrical equipment is ready for immediate use. The sealed plug can be connected
directly to the mains supply 230 V/16 A. For installation please refer to safety notes in
chapter 2.
Recycling sandblaster Installation
Now connect the device to the power supply by means of the plug or mains cable.
Establish compressed air connection (9) (3,5–6 bar). Set the pressure regulator (20) up
to a max. of 6 bar. Don’t exceed the max. pressure.
Connect the suction as follows:
− Put the suction’s plug in the socket outlet (8),
− Secure suction tube to adapter (4),
− Activate suction.
Insert the plug of the foot switch into the device socket (7).
The blasting nozzle (30) is continuously angle-adjustable.
Fill the tray’s bottom of the recycling sandblaster with a sufficient quantity of abrasive
media.
Recycling sandblaster and Microfine jet blaster Installation
Fix the nozzles to the nozzle pens (27). (The nozzles are pre-assembled upon delivery.
Please refer to notes in chapter 1.)
Fill required abrasive into the chambers (see chapter 2). Proceed as follows:
− Release pressure, open screw plug (14) and remove plexiglass lid (16),
− Completely introduce supplied funnel (35) (passing by at the nozzle head (17) and at
the hose) and fill in abrasive
− Filling height correct = up to the screw, ventilation slot remains free,
− Remove residual abrasives from plug opening (if necessary use a brush),
− Tightly close the plexiglass lid (16) and close with screw plug (14).
Note:
Removing the abrasive chambers is only for repair purposes.
Use the funnel with filling adapter (30) for filling abrasive into chambers. To prevent
overflowing don’t exceed the maximum quantity of 450 ml abrasives. The filling area during
filling must be clean (cover, screw thread, chamber inflation nozzle).
13
Operation
Turn the unit on with the main switch (1). If your extraction system is not linked to the
unit, switch it on before operation.
The pressure of the chambers can be infinitely adjusted up to max. set 6 bar (uniform for
all chambers). The recycling nozzle is operated with the pressure of the compressor. Pay
attention to pressure setting of max. 6 bar. (Do not set the compressor pressure higher
than 6 bar, since there is a risk of bursting hoses.)
Objects can now be placed in the device through the glass pane (2) and processed via
the leather gauntlets (13). Be sure to wear protective gloves, eye and mouth protection!
The abrasive chambers (18) (color code chapter 1) can be selected via the selector
switch (28) located inside the main chamber. With the selector switch (28) you can also
select between recycling and microfine nozzles.
Start or stop the blasting process via the foot switch (36).
With the blast nozzle (24) objects can be blown off.
After finishing work, switch off the device with the main switch (1).
14
Troubleshooting
Jet becomes irregular
a. Abrasive might be dirty → Change
abrasive, maybe take nozzle off and
blow it through.
b. Wrong nozzle being inserted → Please
adhere to the nozzle configuration in
chapter 1.3
(Important for chamber 1 of Microfine
jet blaster).
c. Not enough material in the chamber →
re-fill abrasive.
d. Worn nozzle → Replace nozzle.
Clumped abrasive, condensed water might
be visible.
a. Humidity in the chamber → unscrew lid,
turn device on and if necessary let it
stand for several hours until it has
evaporated - the chambers are heated.
b. Only use dry abrasive material.
Very dusty working area.
a. Insufficient suction power: → change
settings to increase suction power.
b. Filter bag of the suction is full → if
necessary replace filter bag.
c. If necessary clean suction → e.g.
change motor filter.
LED lamp (21) doesn’t shine.
a. Unplug power cord, check it and replug
power cord.
b. Lamp defective → check it and if
necessary replace it.
Trouble with foot switch (15).
Test the power cable and connect it
properly.
15
Maintenance
• Please check the device regularly for damages. Pay attention to visible damages to the
housing, cable or pressure hoses.
• Worn sand blast hoses (32) need replacing. They are not covered by warranty but
considered normal wear and tear. Replacing hoses in the interior can be done on your
own using common tools. Worn hoses in the device have to be replaced by your
distributor or REITEL.
• The chambers should be emptied and cleaned on a regular basis. Release pressure from
the chambers. After removing the drain screws (18) at the back of the device, the
abrasive residues can be collected out of the open chamber using a vacuum cleaner.
• Remove abrasive material in the interior of the unit on a regular basis by loosening the
tubing connection (36) of the recycling sandblaster. Then let the abrasive run out through
the opening in the tray’s bottom (35). Dispose of waste abrasive according to
manufacturer’s indications.
• Clean or replace the suction’s filter regularly.
• Check the water separator, maintenance unit and pressure control (9) on a regular basis
and if necessary let the water flow out through the valve (8).
• Clean the housing regularly with a damp cloth and polish it with the REITEL stainless
steel spray.
Note
Clean and protect your device at regular intervals with the REITEL stainless steel care
spray (order -no.: 90405000) to remove lime, plaster and dust as well as other
contaminants from the surface of the equipment and to prevent corrosion. The spray
creates a lasting, water repellent protective film which helps keep the equipment clean.
16
Warranty
We, REITEL Feinwerktechnik GmbH, offer a 1 year’s warranty beginning from the proven
date of purchase. This warranty covers all defects traceable to materials, design or
workmanship. The following warranty regulations are applicable:
Within the warranty period Reitel Feinwerktechnik GmbH or an authorised distributor agrees
at its sole option, to perform repair or replace this product at no charge covering all defects
traceable to materials, design or workmanship. Warranty only applies to appropriate use and
regular maintenance of this product according to the operating instructions. Claims under
warranty are restricted to complementary performance. Additional claims, especially claims
for indemnifications, are not covered by this warranty.
1.
Warranty claims have to be addressed to the distributor the product was purchased from or
directly to our service department.
Contact:
REITEL Feinwerktechnik GmbH
Senfdamm 20
49152 Bad Essen
Germany
Phone: +49(0)5472-9432-32 (Service Department)
Phone: +49(0)5472-9432-0 (Reception)
Fax-No: +49(0)5472-9432-40
2.
In case of warranty claim application the sales receipt or your purchase invoice showing the
date of purchase of the product and the serial number must be furnished. Securely pack and
ship the device, freight charges prepaid, at your own risk to us, along with a report describing
the defect. We reserve the right to decline warranty if this information has been removed or
modified after purchase of the product or if they are not included in case of warranty claims.
3.
Warranty repairs have to performed by REITEL Feinwerktechnik GmbH or by authorised
distributors. Repairs performed by non-authorised companies will void the claim for refund
since damages to the product resulting hereof are not covered by warranty.
17
4.
If the unit sent in for repair or replacement is still under the original warranty then warranty is
to the end of the original 1 year warranty.
5.
If the unit is destined to be operated in another country than originally intended and
manufactured for, modifications to the product might be necessary to comply to special
technical and /or safety standards of that specific country. Such modifications are no defects
traceable to materials, design or workmanship. and are therefore expressly excluded from
warranty claims.
Modification costs or damages arising from operation of the product under deviating
conditions are not covered by warranty.
6.
Exclusions from warranty:
− Service and maintenance work as well as repair and replacement of consumables
according to our consumables‘ list
− Transportation cost of the machine or installation and dismounting expenses incurred
− Damages due to use of the product other than for its intended purpose
− Damages due to faulty installation or insufficient maintenance of the product (e.g.
decalcification)
− Damages due to natural disaster e.g. lightning, water, fire, act of nature beyond
control, war, inadequate line voltage, insufficient ventilation, no decalcification,
insufficient care and cleaning or non-adherence to operation and maintenance
instructions according to the accompanying operation guide.
− Damage due to use of the product other than in accordance with the instructions
provided by REITEL Feinwerktechnik GmH;
− The warranty does not cover the cost of removal and replacement of parts and
accessories, unless supplied as original equipment by REITEL Feinwerktechnik GmH
− All kind of damages occurred not directly at the device as well as consequential
damages (e.g. damages to furniture due to a lack of water, downtime of the machine,
material, lost working hours, wages and other consequential damages).
This warranty shall be rendered null and void if:
− the product has been subject to any modification, repair or replacement other than as
authorised by REITEL Feinwerktechnik GmbH
− the product is continued to be operated despite a functional defect
18
7.
The warranty is device specific and may be claimed, within the warranty period, by any
person who has legally acquired the device.
8.
Consumables are excluded from warranty. Spare parts are subject to a warranty coverage of
6 months against all effects traceable to materials, design or workmanship according to
these warranty regulations.
9.
Legal default claims on the part of the purchaser remain unaffected by this warranty.
10.
We reserve the right to charge a fee if repair of the device is rejected and the device is
destined to be sent back unrepaired.
11.
Please note:
Upon repair or replacement of this unit, personal data and settings might get lost or
damaged. We don’t accept liability for all kind of data loss. The customer is advised to
backup essential programs and data before sending for service.
12.
This warranty shall be interpreted in accordance with German law to the exclusion of UN
sales law. Place of jurisdiction is our business location.
13.
If any provisions of this warranty are judged to be illegal or unenforceable, the continuation in
full force and effect of the remaining provisions will not be prejudiced. The provisions of this
warranty judged to be illegal or unenforceable shall be construed so as to give effect to the
intent manifested by the provision by the provision held invalid, illegal or unenforceable and
to give effect to section 13 hereof.
14.
Should you need to borrow a device while your device is being repaired, please contact
Messrs. REITEL or your distributor. These loans are a service for which availability cannot
necessarily be guaranteed. After the warranty period, a free may be charged for loan
equipment as well as for shipping and packaging.
19
Disposal Regulations
According to valid laws our devices are properly disposed of according to B2Bregulations for proper disposal. Pls. contact your local dealer for additional
information.
20
Spare Parts List
Best.-Nr.
Reference
SANDUBLAST 2-3 (46.5)
Ersatzteilliste / Spare parts list 03/2019
Stck.
Qty.
VE
Unit
E7930500
Behälterdeckel farblos
Transparent blast chamber cover
1
Stck
piece
E7992600
Behälterknopf zum Verschließen Deckel
Chamber lid locking knob
1
Stck
piece
24598000
Düse 0,6mm für 50µ
Nozzle 0,6mm for 50µ
1
Stck
piece
24599000
Düse 0,8 mm für 110µ
Nozzle 0,8 mm for 110µ
1
Stck
piece
24600000
Düse 1,2 mm für 150µ
Nozzle 1,2 mm for 150µ
1
Stck
piece
24601000
Düse 1,5 mm ab 200µ
Nozzle 1,5 mm from 200µ
1
Stck
piece
E7015710
Filter ( im Rückraum )
Filter
1
Stck
piece
E6189400
Fußtaster 1-pol. mit Kabel 1,65 m + Kaltgerätestecker
Foot switch 1-pole
1
Stck
piece
E6230200
Glasscheibe, inkl. Folie und Klebepunkte
Glass panel, with protection foil
1
Stck
piece
E6230600
Handdurchführung, 2 St. incl. Ledereinsatz für Lochd.
130mm
Gauntlets, 2 pcs., made of genuine leather
1
Paar
24604200
Handschuhe für Sandstrahlarbeiten Größe 10
Pair of Gloves for sandblasting units, Size L
1
Paar
24604100
Handschuhe für Sandstrahlarbeiten Größe 7
Pair of Gloves for sandblasting units, Size S
1
Paar
24604000
Handschuhe für Sandstrahlarbeiten Größe 9
Pair of Gloves for sandblasting units, Size M
1
Paar
E6002300
Innenfilter
Inner filter
1
Stck
piece
E6230700
Kunststoff-Schutzfolie, 5 St.
Plastic protection foil, 5 pcs.
1
Pack
E7336210
LED Lampe, mit Clips und Endkappe, ohne Trafo
LED lamp, incl. Clips and end caps, without transformer
1
Stck
piece
20280000
Lupe, mit Saugnapf, D75mm
1
Stck
piece
20280000
Lupe, mit Saugnapf, D75mm
1
Stck
piece
E7809120
Markierringe Handgriffel, Set rot, blau, schwarz
1
Set
E6202030
O-Ring 65 x 2,5 mm für Behälter ( aussen )
Sealing 65 x 2,5 mm for chamber ( outside )
1
Stck
piece
E7854500
O-Ring für Kammerdeckel 65x3,55
Sealing for chamber lid
1
Stck
piece
E7336100
Rohr Acryl LED-Schutzrohr mit 1 Endkappe 240mm
LED acrylic lamp protection, incl. 1 end cap 240mm
1
Stck
piece
E7872900
Rohrclips 12 mm - Halter für Messingrohr im Behälter
Tube clips 12 mm - Halter für Strahlgriffel
1
Paar
two pcs
E6064800
Schalter mit Lampe grün 2pol.
Power switch incl. green lamp (2 poles)
1
Stck
piece
21
E6074310
Schlauch, H-PU-8/6 blau
1 m m
E6074310
Schlauch, H-PU-8/6 blau
1 m m
E7049500
Sicherung 10 Amp.
Fuse 10 Amp.
1
Stck
piece
E6283400
Strahldüse Umlaufstrahl, Trichterdüse mit Trennung an
Madenschraube
1
Stck
piece
E6283400
Strahldüse Umlaufstrahl, Trichterdüse mit Trennung an
Madenschraube
1
Stck
piece
E7931230
Strahlgriffel Alu komplett mit Verschraubung, ohne Düse
und Markierring
Abrasive pen, completed
1
Bgr
assy
E7852340
Strahlschlauch für Strahlraum, mit 2 Steckröhrchen d=8 mm
Hose inner sandblasting chamber, incl. 2 tubes
1
Stk./
Kammer
pcs p.
chamber
E7852350
Strahlschlauch Gehäuserückraum, 8x1 mm
Hose back-housing, 8x1mm
1
Stk./
Kammer
pcs p.
chamber
E7299000
Umlaufstrahldüse komplett (Mischkammer mit Düsen)
Mixing chamber with nozzles (assy)
1
Stck
piece
E7299000
Umlaufstrahldüse komplett (Mischkammer mit Düsen)
Mixing chamber with nozzles (assy)
1
Stck
piece
E6207810
Ventil 2/2-nw4-24VAC ( für Umlaufstrahl )
1
Stck
piece
E6207810
Ventil 2/2-nw4-24VAC ( für Umlaufstrahl )
1
Stck
piece
22
EC Conformity Declaration
23
Manufacturing according to Quality Management ISO 9001:2015 incorporating established
process standards.
REITEL Feinwerktechnik GmbH
Senfdamm 20 | 49152 Bad Essen
Phone: +49(0)5472-9432-0 | Fax: +49(0)5472-9432-40
www.reitel.com | info@reitel.com
062019
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