Rehau RAUTOOL User Manual

RAUTOOL ASSEMBLY TOOLS

FOR REHAU EVERLOCTM COMPRESSION SLEEVES
PARTS LIST 856300/1

Valid from April 2011
Subject to Technical Alterations
www.rehau.co.uk

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Industry

CONTENTS

1.1 . . . . . . Professional Tools from REHAU. . . . . . . . . . . . . . . . . . . . . . . . 3

1.2. . . . . . . Overview of the Tooling Concept. . . . . . . . . . . . . . . . . . . . . . . 4

1.3. . . . . . . Manual Compression Sleeve Tool, Dimension 12mm . . . . . . . . 5

1.4. . . . . . . Manual Compression Sleeve Tool and Expansion Sets,

Dimensions 16-40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.5. . . . . . . Hydraulic Compression Sleeve Tool and Expansion Sets

Dimensions 16-40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.6. . . . . . . Accessories and Spare Parts for Manual/Hydraulic

Compression Sleeve Tools, Dimensions 16-40 . . . . . . . . . . . . 9

1.7. . . . . . . Hydraulic Compression Sleeve Tool and Accessories,

Dimensions 40-110 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

1. 2

1.1 Professional Tools from REHAU

RAUTOOL M1

RAUTOOL A-light2

RAUTOOL H2

RAUTOOL A3

RAUTOOL G2 NEWRAUTOOL E3 NEW

1. 3

1.2 Overview of the Tooling Concept

Operation Mode

Electric

Battery

E3 NEW

RAUTOOL E3

Art.-No. 203598-001

A-light2

RAUTOOL A-light2

Art.-No. 203597-001

A3

RAUTOOL A3

Art.-No. 203595-001

G2 NEW

RAUTOOL G2

Art.-No. 203599-001

Hydraulic­mechanic

Manual

K12

RAUTOOL K12 x 1,1

Art.-No. 244491-001

12 16 20 40 110

Key fi r the RAUTOOL Tool Description

H2

RAUTOOL H2

Art.-No. 202484-001

H/G1 (SDR 11)

RAUTOOL H/G1 (SDR 11)

Art.-No. 137404-001

M1

RAUTOOL M1

Art.-No. 137764-005

M-light

RAUTOOL M-light

Art.-Nr. 203601-001

Processable
dimensions in
mm

messung in mm

K10 / K14 Combination tool (expansion + compression)
M-light / M1 Manually operated tool
H2 Hydraulic-mechanically operated tool
A-light2 Battery operated tool

1. 4

A3 Battery battery tool
E3 Electronically operated tool
G2 Large electrically operated tool
H/G1 Large Hydraulic/mechanically operated tool

1.3 Manual Compression Sleeve Tool, Dimension 12mm

RAUTOOL K12 x 1.1, manual

Basic Tool K12
Pipe Cutters 25mm
Transport Case
Operating Instructions

Art.-No. Description Weight Packing Qty

kg/pc

244491-001 RAUTOOL K12 2,300 1 pc

1. 5

1.4 Manual Compression Sleeve Tool and Expansion Sets, Dimensions 16-40

RAUTOOL M1, manual

RAUTOOL M1, manual
Basic Tool M1
Expanding Pliers RO
Lubricant
Cleaning Brush
Pipe Cutters 40 stabil
Transport Case
Operating Instructions

Art.-No. Description Weight Packing Qty

kg/pc

137764-005 RAUTOOL M1 5,500 1 pc

Expansion Set M1
Dimensions 16-32

Expansion Heads for dimensions 16x2.2/20x2.8/25x3.5 and 32x4.4
Set of Clamping Jaws M1 16/20

Art.-No. Description Weight Packing Qty

kg/pc

137934-003 Expansion Set M1 16-32 1,400 1 pc

1. 6

1.5 Hydraulic Compression Sleeve Tool and Expansion Sets, Dimensions 16-40

RAUTOOL H2, hydraulic-mechanical

Compression Sleeve Tool with Foot Pump and Hydraulic Hose
Pipe Cutters 40 stabil
Expanding Pliers RO
Lubricant
Cleaning Brush
Transport Case
Operating Instructions

Art.-No. Description Weight Packing Qty

kg/pc

202484-001 RAUTOOL H2 11,600 1 pc

RAUTOOL A-light2, battery-hydraulic

Compression Sleeve Tool with Lithium-ion Battery
Charging Station
Pipe Cutters 40 stabil
Expanding Pliers RO
Lubricant
Cleaning Brush
Transport Case
Operating Instructions

Art.-No. Description Weight Packing Qty

kg/pc

203597-001 RAUTOOL A-light2 9,100 1 pc
203619-001 Spare battery 1,5 Ah Li-Ion for Art.-No. 203597-001 0,380 1 pc

RAUTOOL A3, battery-hydraulic

Compression Sleeve Tool with Lithium-ion Battery
Charging Station
Pipe Cutters 40 stabil
Expanding Pliers RO
Lubricant
Cleaning Brush
Transport Case
Operating Instructions

Art.-No. Description Weight Packing Qty

kg/pc

203595-001 RAUTOOL A3 13,750 1 pc
203623-001 Spare battery 3,0 Ah Li-Ion for Art.-No. 203595-001 0,650 1 pc

RAUTOOL E3, electro-hydraulic NEW

Compression Sleeve Tool with Hydraulic Unit incl. Battery and
Hydraulic Hose
Pipe Cutters 40 stabil
Expanding Pliers RO
Lubricant
Cleaning Brush
Transport Case
Operating Instructions

Art.-No. Description Weight Packing Qty

kg/pc

203598-001 RAUTOOL E3 16,900 1 pc

1. 7

Expansion Heads System RO

Only suitable for RO expansion pliers
or universal expander bit

Art.-No. Description Weight Packing Qty

kg/pc

268734-001 Expansion Head 12 x 1,1
261323-001 Expansion Head 16x1,5 RO 0,160 1 pc
261333-001 Expansion Head 20x1,9 RO 0,170 1 pc
139662-001 Expansion Head 25x2,3 RO 0,190 1 pc
137193-001 Expansion Head 32x2,9 RO 0,210 1 pc

Expansion Pliers RO

Expansion pliers with red handles;
round expansion spike

Art.-No. Description Weight Packing Qty

kg/pc

139592-001 Expansion Pliers RO 1,050 1 pc

Expander Bit for H2, A-light2, A3, E3

Dimension: 40x3.7
for expanding PE-X pipes
Operating Instructions

Art.-No. Description Weight Packing Qty

kg/pc

138323-001 Expander Bit 40x3,7 1,400 1 pc

Pipe Cutters

For fl ash-free cutting to length of plastic pipes and/or macro-composite pipes (MKV) up to a
maximum dimension of 40 mm

)

A

B

Fig. A) up to a dimension of 25 mm for plastic pipes
Fig. B) up to a dimension of 40 mm for MKV (dimensions 25-40) and plastic pipes (up to 40 mm)

Art.-No. Description Weight Packing Qty

kg/pc

137495-002 Pipe Cutter 25 (A) 0,150 1 pc
138062-001 Pipe Cutter 40 stabil (C) 0,450 1 pc
138072-001 Spare Blade for Art.-No. 138062-001 0,060 1 pc

Pipe Grippers

For fi xing the insulation or the corrugated pipe
when creating the compression sleeve connection

Art.-No. Description Weight Packing Qty

kg/pc

137234-001 Pipe Grippers 16/20 0,510 1 pc

1. 8

1.6 Accessories and Spare Parts for Manual/Hydraulic Compression Sleeve Tools, Dimensions 16-40

Clamping Jaw for RAUTOOL M1

Dimensions :
16x2,2/20x2,8
17x2,0/20x2,0
25x2,3/25x3,5/32x2,9/32x4,4

Art.-No. Description Colour Weight Packing Qty

kg/pc

137744-001 Set of Clamping Jaws M1 16/20 yellow-gold 0,680 1 pc
137364-001 Set of Clamping Jaws M1 25/32 yellow-gold 0,800 1 pc

Clamping Jaw for RAUTOOL M1

Dimensions:
40x5,5/40x3,7

Art.-No. Description Colour Weight Packing Qty

kg/pc

201798-001 Set of Clamping Jaws M1 40 black 0,780 1 pc

Clamping Jaw for RAUTOOL H2, A-light2, A3, E3

Dimension:
25x2,3/25x3,5/32x2,9/32x4,4

Art.-No. Description Colour Weight Packing Qty

kg/pc

138603-001 Set of Clamping Jaws 16/20 v-gold 1 pc
257259-002 Set of Clamping Jaws 25/32 v-gold 0,680 1 pc

Clamping Jaw for RAUTOOL H2, A-light2, A3, E3

Dimensions:
40x5,5/40x3,7/40x6,0

Art.-No. Description Colour Weight Packing Qty

kg/pc

201801-001 Set of Clamping Jaws 40 black 0,710 1 pc

1. 9

1.7 Hydraulic Compression Sleeve Tool and Accessories, Dimensions 40-110

RAUTOOL G2 50-63 electro-/battery-hydraulic

NEW

Compression Sleeve Tool with Hydraulic Unit incl. Battery and Hydraulic Hose
Set of Clamping Jaws G 50 and G 63
Pipe Cutters 63
Burr Remover
Transport Case
Operating Instructions

Art.-No. Description Weight Packing Qty

kg/pc

203599-001 RAUTOOL G2 30,000 1 pc

RAUTOOL H/G1, Dimension 50-63 mechanical-hydraulic

Basic Tool with Foot Pump, 4m Hydraulic Hose
Expansion Head G 50x4.6/63x5.7 (SDR 11)
Set of Clamping Jaws G 50 and G 63
Pipe Cutters 63
Burr Remover
Transport Case
Operating Instructions

Art.-No. Description Weight Packing Qty

kg/pc

137404-001 RAUTOOL H//G1 SDR 11 50x4,6/63x5,7 33,240 1 pc

Expansion Set up to Dimension 110 for RAUTOOL G2, H/G1

Set of Clamping Jaws G 75
Set of Clamping Jaws G 90
Set of Clamping Jaws G 110
Expansion Heads G 75x6.8
Expansion Heads G 90x8.2
Expansion Heads G 110x10
Pipe Cutters 50-125
Transport Case

Art.-No. Description Weight Packing Qty

kg/pc

137825-001 Expansion Set 75-110* (SDR 11) 30,000 1 pc
* Delivery time on request

1. 10

Clamping Jaws G for RAUTOOL G2, H/G1

Art.-No. Description Weight Packing Qty

kg/pc

201802-001 Set of Clamping Jaws G 40 (SDR 7,4 / SDR 11) 2,400 1 pc
137624-001 Set of Clamping Jaws G 50 (SDR 7,4 / SDR 11) 2,610 1 pc
137634-001 Set of Clamping Jaws G 63 (SDR 7,4 / SDR 11) 3,080 1 pc
137644-001 Set of Clamping Jaws G 75 (SDR 11) 3,430 1 pc
137654-001 Set of Clamping Jaws G 90 (SDR 11) 3,680 1 pc
137664-001 Set of Clamping Jaws G 110 (SDR 11) 3,740 1 pc

Expansion Heads G for RAUTOOL G2, H/G1

Art.-No. Description Weight Packing Qty

kg/pc

138463-001 Expansion Head G 40x3,7 (SDR 11) 0,590 1 pc
137424-001 Expansion Head G 50x4,6 (SDR 11) 0,670 1 pc
137434-001 Expansion Head G 63x5,7 (SDR 11) 0,670 1 pc
137584-001 Expansion Head G 75x6,8 (SDR 11) 2,030 1 pc
137604-001 Expansion Head G 90x8,2 (SDR 11) 3,140 1 pc
137614-001 Expansion Head G 110x10,0 (SDR 11) 5,580 1 pc

Pipe Cutters/Pipe Shears

For fl ash-free cutting to length of plastic pipes up to a dimension 63 or 125

Art.-No. Description Weight Packing Qty €/St.

kg/pc

139092-002 Pipe Cutters 63 1,180 1 pc 76,06
137435-001 Spare Blade 63 for Art.-No. 139092-002 0,120 1 pc 31,72
137394-001 Peipe Shears 50-125 1,800 1 pc 126,64

We have a range of other spare and accessory parts in stock for your REHAU assembly tool.
Your REHAU customer representative will be pleased to advise you.

1. 11

REHAU RAUTHERMEX Pre-Insulated Pipe

REHAU RAUVITHERM Pre-Insulated Pipe

RAUGEO PE-Xa Probe

RAUISO Food & Beverage Pipe

UK & IRELAND SALES OFFICES

London, REHAU Ltd, The Building Centre, 25 Store Street, London WC1E 7BT Slough, Units 5 J & K, Langley Business Centre, Station Road, Langley, Slough SL3 8DS Phone:

01753 588500 Fax: [phone] Manchester, Brinell Drive, Irlam, Manchester M44 5BL Phone: [phone] Fax: [phone] Glasgow, Phoenix House, Phoenix
Crescent, Strathclyde Business Park, Bellshill, North Lanarkshire ML4 3NJ Phone: [phone] Fax: [phone] Dublin, 9 St. Johns Court, Business Park, Swords Road,
Santry, Dublin 9 Phone: 00353 (0)1 8165020 Fax: 00353 (0)1 8165021

RAUPEX Industrial Pipe System

REHAU Underfl oor Heating

www.rehau.co.uk 856300/1EN 03.2011