Regency PTO60 User Manual

®
PTO30 Outdoor
Owners &
Installation Manual
Decorative Gas Appliance
www.regency-fi re.com
WARNING: If the information in these instructions are not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.
Installation and service must be performed by a qualifi ed installer, service agency or the gas supplier.
Panorama P33CE
Models: PTO30-NG1 / PTO30-LP1
WARNING: FOR OUTDOOR USE ONLY
WARNING - FOR YOUR SAFETY What to do if you smell gas:
•Shut off gas to the appliance.
•Do not try to light any appliance.
•Extinguish any open fl ame.
•If odour continues, keep away from the appliance and im­mediately call your gas supplier or fi re department.
•Do not touch any electrical switch: do not use any phone in your building.
•Immediately call your gas supplier from a neighbour's phone.
•Follow the gas supplier's instructions.
•If you cannot reach your gas supplier, call the fi re department.
WARNING: Do not store or use gasoline or other fl ammable vapours and liquids in the vicinity of this or any other appliance.
Tested by:
Installer: Please complete the details on the back cover
and leave this manual with the homeowner.
Homeowner: Please keep these instructions for future reference.
919-136 02/21/12
FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4
X
X
X
To the New Owner:
Congratulations! You are the owner of a state-of-the-art Outdoor Decorative Gas Appliance by REGENCY
®
. The Plateau™ PTO30 Outdoor decorative gas appliance has been designed to provide you with all the warmth and charm of a fi re at the fl ick of a switch. The Plateau™ PTO30 Outdoor Decorative Gas Appliance has been approved by Warnock Hersey/Intertek for both safety and effi ciency. As it also bears our own mark, it promises to provide you with economy, comfort and security for many trouble free years to follow. Please take a moment now to acquaint yourself with these
instructions and the many features of your Regency
®
decorative gas appliance.
DANGER
CARBON MONOXIDE HAZARD This appliance can produce carbon monoxide which has no odor.
Using it in an enclosed space can kill you.
Never use this appliance in an enclosed space such as a camper, tent, car or home.
2
Regency Plateau™ PTO30-1 Outdoor Gas Fireplace
TABLE OF CONTENTS
SAFETY LABEL
Copy of Safety Decal .....................................................4
DIMENSIONS
PTO30 Unit Dimensions ................................................5
PTO60 Unit Dimensions ................................................6
Important Message ......................................................7
Before You Start ............................................................7
General Safety Information............................................7
Installation Checklist .....................................................8
Locating Your Outdoor decorative gas appliance ..........8
important things to remember........................................9
Minimum Clearances to combustibles .........................10
Inner Framing dimensions (required) ..........................11
Finishing ......................................................................12
Optional fi nishing T rim .................................................12
Finishing Materials: .............................................12
High Elevation .............................................................13
Gas Line Installation ....................................................13
Pilot Adjustment ...........................................................13
Gas Pipe Pressure Testing ..........................................13
886 S.I.T. Valve Description .........................................13
Aeration Adjustment ....................................................13
PTO60 assembly .........................................................14
PTO30 wall switch and battery installation ..................15
(included with unit).......................................................15
PTO60 wall switch and battery installation .................16
(included with unit).......................................................16
PTO30/PT060 Drain Installation (Recommended) ......17
PTO30 Wiring Diagram ...............................................18
PTO60 Wiring Diagram ...............................................18
(PtO60 = 2 x pto30 ASSEMBLED END-TO-END) .......18
Glass Crystal / Basalt volcanic stones installation ......19
Optional Log Set Installation........................................20
Optional glass surround Installation ............................22
Operating Instructions .................................................30
Lighting Procedure ......................................................30
Shutdown Procedure ...................................................30
First Fire ......................................................................30
Copy of Lighting Plate Instructions ..............................31
MAINTENANCE
Maintenance Instructions.............................................32
Valve assembly replacement .......................................33
PARTS
Parts ............................................................................34
WARRANTY
Limited Warranty: ......................................................35
NOTE: PTO60 is two PTO30 units assembled end to end.
Regency Plateau™ PTO30-1 Outdoor Gas Fireplace
33
SAFETY LABEL
This is a copy of the label that accompanies each PTO30 Outdoor decorative gas appliance. We have printed a copy of the contents here for your review.
NOTE: Regency
®
units are constantly being improved. Check the label on the unit and if there is a difference, the label on the unit is the correct one.
Back Wall
A 17” (432mm)
B 17” (432mm)
C 45” (1143mm)
D 1” (25mm)
Side Wall
Ceiling
Unit Base
B
408
Minimum Clearances to Combustibles /
Degagement Minimum De Materiaux Combustibles
Duplicate S/N
C
PTO30-LP1
é
D
A
ééé
é basse
Serial No./ No de serie
408
Pression d'allimentation maximum
QUIP A L'UISINE POUR GAZ PROPANE
ÉÉ
CONCU POUR ETRE POELE: Mod le
Pression d'allimentation minimum
Pression à la tubulure d' chappement lev e
Pression à la tubulure d' chappement
WC/C.E.
Calorifique
é
Grandeur de l'injecteur
D bit maximum selon
919-134
PTO30-NG1
PTO30-LP1
6988 Venture St.
Delta, BC, Canada V4G 1H4
FPI Fireplace Products International Ltd.
Made in Canada/ Fabrique au Canada
é
D bit Calorifique minimum selon
l'altitude
.
NOT FOR USE WITH SOLID FUELS. /
NE PAS UTILISER AVEC DES COMBUSTIBLES SOLIDE.
For the State of Massachusetts, installation and repair must be done by a plumber or gas fi tter licensed in the Commonwealth of Massachusetts.
For the State of Massachusetts, fl exible connec­tors shall not exceed 36 inches in length.
For the State of Massachusetts, the appliances individual manual shut-off must be a t-handle type valve.
COPY OF SAFETY DECAL
14" WC/C.E. (3.49 kPa)
11” WC/C.E. (2.74 kPa)
6.4" WC/C.E. (1.59 kPa)
49,000 Btu/h (14.36 kW)
38,000 Btu/h (11.13 kW)
10” (2. 49 kPa)
#45 DMS
DO NOT REMOVE THIS LABEL / NE PAS ENLEVER CETTE ÉTIQUETTE
Minimum supply pressure
Manifold pressure high
Maximum supply pressure
PROPANE GAS: Model -LP1PTO30
PTO30-NG1
ééé
EXTÉRIEUR DÉCORATIFS APPAREIL À GAZ
Pression d'allimentation minimum
Pression à la tubulure d' chappement lev e
Pression d'allimentation maximum
APPAREIL FONCTIONNANT AU NATURAL GAS
CONCU POUR ETRE POELE: Mod leé
(US) / CR97-003 (CAN) / CAN / CGA-2.17-M91
CANADA and U.S.A.
é
ANSI Z21.97-2010
OUTDOOR DECORATIVE GAS APPLIANCE /
WC/C.E.
14” WC/C.E. (3.49 kPa)
5" WC/C.E. (1.25 kPa)
3.5" (0.87 kPa)
0-4500 ft/pi (0-1372 m)
Orifice size
Maximum input
Altitude
Manifold pressure low
Minumum input
é basse
CAN/CSA-B149.1, Natural Gas and Propane Installation Code or ANSI Z223.1/NFPA 54.
Calorifique
é
é
Grandeur de l'injecteur
D bit maximum selon
l'altitude
Pression à la tubulure d' chappement
D bit Calorifique minimum selon
1.6" WC/C.E. (0.40 kPa)
50,000 Btu/h (14.65 kW)
30,000 Btu/h (8.79 kW)
#25 DMS
0-4500 ft/pi (0-1372 m)
Listed:
Certified for/Certifi e pour:
Tested to:
4001172
NATURAL GAS: Model PTO30-NG1
Minimum supply pressure
Manifold pressure high
Manifold pressure low
Orifice size
Maximum input
Minumum input
Maximum supply pressure
4
Regency Plateau™ PTO30-1 Outdoor Gas Fireplace
Altitude
FOR OUTDOOR USE ONLY / POUR USAGE EXTÉRIEUR SEULEMENT
The installation must conform with local codes or, in the absence of local codes, with The appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of
local codes, with the Canadian Electrical Code, CSA C22.1 or with the National Electrical Code, ANSI/NFPA 70. This appliance is only for use with the type of gas indicated on the rating plate . See owner's manual for details.
IF STORED INDOORS, DETACH AND LEAVE CYLINDER OUTDOORS / SI VOUS LE GARDER À L'INTÉRIEUR, DETACHER LE CYLINDRE ET LAISSER À L'EXTÉRIEUR
L'installation doitêtre conformeaux codes locauxou, enl'absence de codeslocaux, avecCAN/CSA-B149.1, gaz naturelet dupropane ou duCode d'installationau ANSI Z223.1/NFPA54.
L'appareil, unefois installé,doit être connectéélectriquement àla terre conformémentaux codeslocaux ou, enl'absence decodes locaux, avecle Codecanadien de l'électricité,CSA C22.1ou avecle National ElectricalCode, ANSI/ NFPA70.
Cet appareilest àutiliser uniquement avecle typede gaz indiquésur laplaque signalétique. Voir lemanuel dupropriétaire pour lesdétails.
HOLES
MOUNTING
10-9/16" (627mm)
OUTSIDE
OF UNIT TO
MOUNTING
1-3/16" (30mm)
DIMENSIONS
PTO30 UNIT DIMENSIONS
37-9/16" (953mm)
9-1/8" (231mm)
TOP VIEW
HOLES
10-3/8" (263mm)
33-1/4" (844mm)
36-7/16" (932mm)
SIDE VIEW
2-3/8" (60mm)
ADJUSTABLE
1/2" (13mm) to
8-1/4" (210mm)
END VIEW
Regency Plateau™ PTO30-1 Outdoor Gas Fireplace
5
DIMENSIONS
PTO60 UNIT DIMENSIONS
NOTE: PTO60 is two PTO30 units assembled end to end (see PT060 assembly for more details).
66-7/16" (1688mm)
HOLES
10-9/16" (268mm)
MOUNTING
TOP VIEW
OUTSIDE
1-3/16" (30mm)
10-3/8" (263mm)
HOLES
OF UNIT TO
MOUNTING
SIDE VIEW
2-3/8" (60mm)
8-1/4" (210mm)
ADJUSTABLE
END VIEW
1/2" (13mm) to
6
Regency Plateau™ PTO30-1 Outdoor Gas Fireplace
INSTALLATION
IMPORTANT MESSAGE
SAVE THESE
INSTRUCTIONS
The PTO30 Outdoor Decorative Gas Appliance must be installed in accordance with these instructions. Carefully read all the instructions in this manual fi rst. Consult the "authority having jurisdiction" to determine the need for a permit prior to starting the installation. It is the responsibility of the installer to ensure this decorative gas appliance is installed in compliance with manufacturers instructions and all applicable codes.
BEFORE YOU ST ART
Safe installation and operation of this appliance requires common sense, however, we are required by the Canadian Safety Standards and ANSI Standards to make you aware of the following:
INSTALLATION AND REPAIR SHOULD BE DONE BY AN AUTHORIZED SERVICE PERSON. THE APPLIANCE SHOULD BE INSPECTED BEFORE USE AND AT LEAST ANNUALLY BY A PROFESSIONAL SERVICE PERSON. MORE FREQUENT CLEANING MAY BE REQUIRED DUE TO EXCESSIVE LINT FROM CARPETING, BEDDING MATERIAL, ETC. IT IS IMPERATIVE THAT CONTROL COMPARTMENTS, BURNERS AND CIRCULATING AIR PASSAGEWAYS OF THE APPLIANCE BE KEPT CLEAN.
ANY GUARD OR OTHER PROTECTIVE DEVICE REMOVED FOR SERVICING THE APPLIANCE MUST BE REPLACED PRIOR TO OPERATING THE APPLIANCE
WARNING: FAILURE TO INSTALL THIS APPLIANCE CORRECTLY WILL VOID YOUR WARRANTY AND MAY CAUSE A SERIOUS FIRE.
CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURES, ESPE­CIALLY THE DECORATIVE GAS APPLI­ANCE GLASS AND FACEPLATE, AND SHOULD STAY AWAY TO AVOID BURNS OR CLOTHING IGNITION.
DO NOT USE THIS APPLIANCE IF ANY PART HAS BEEN UNDER WATER. IMMEDIATELY CALL A QUALIFIED SERVICE TECHNICIAN TO INSPECT THE APPLIANCE AND TO REPLACE ANY PART OF THE CONTROL SYSTEM AND ANY GAS CONTROL WHICH HAS BEEN UNDER WATER.
CLOTHING OR OTHER FLAMMABLE MATERIAL SHOULD NOT BE PLACED ON OR NEAR THE APPLIANCE.
SOLID FUELS SHALL NOT BE BURNED IN THIS APPLIANCE.
YOUNG CHILDREN SHOULD BE CARE­FULLY SUPERVISED WHEN THEY ARE IN THE SAME AREA AS THE APPLI­ANCE. TODDLERS, YOUNG CHILDREN AND OTHERS MAY BE SUSCEPTIBLE TO ACCIDENTAL CONTACT BURNS. A PHYSICAL BARRIERS IS RECOMMEND­ED IF THERE ARE AT RISK INDIVIDUAL IN THE HOUSE. TO RESTRICT ACCESS TO A DECORATIVE GAS APPLIANCE OR STOVE, INSTALL AN ADJUSTABLE SAFETY GATE TO KEEP TODDLERS, YOUNG CHILDREN AND OTHER AT RISK INDIVIDUALS OUT OF THE ROOM AND AWAY FROM HOT SURFACES.
DO NOT SIT OR STAND ON DECORATIVE GAS APPLIANCE.
GENERAL SAFETY
INFORMATION
1) The installation must conform with local
codes or, in the absence of local codes, with CAN/CSA-B149.1, Natural Gas and Propane Installation Code or CAN/CSA-B149.2, Propane installation code the Natural Gas Fuel Code,
ANSI Z223.1/NFPA 54.
2) See general construction and assembly
instructions. The appliance should be enclosed.
3) Inspect the burner before each use of the
appliance for blockage and any signs of deterioration
4) To prevent injury, do not allow anyone who
is unfamiliar with the operation to use the decorative gas appliance.
5) Wear gloves and safety glasses for protection
while doing required maintenance.
6) Maximum gas inlet pressure = 1/2 psig.
7) Under no circumstances should this appliance
be modifi ed. Parts that have to be removed for servicing should be replaced prior to operating this appliance.
8) Installation and any repairs to this appliance
should be done by a qualifi ed service person. A professional service person should be called to inspect this appliance annually. Make it a practice to have all of your gas appliances checked annually.
9) Under no circumstances should any solid fuels
(wood, paper, cardboard, coal, etc.) be burned in this appliance.
10) The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.5kPa).
The appliance must be isolated from the gas
supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.5 kPa).
11) The appliance area must be kept clear and free of combustible materials, (gases and other fl ammable vapours and liquids).
It is highly recommended to protect the
interior from moisture (rain, snow). Cover the enclosure opening when not in use. This decorative gas appliance is only for use with the type of gas indicated on the rating plate. This decorative gas appliance is not convertible for use with other gases, unless a certifi ed kit is used.
12) When not using appliance for extended peri­ods of time - turn off gas supply.
Emissions from burning wood or gas could contain chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
THIS APPLIANCE SHALL BE USED ONLY OUTDOORS IN A WELL-VENTI­LATED SPACE AND SHALL NOT BE USED IN A BUILDING, GARAGE OR ANY OTHER ENCLOSED AREA.
Regency Plateau™ PTO30 Outdoor Gas Fireplace
7
INSTALLATION
INSTALLATION
CHECKLIST
If installing as PT060 (2 x PT030 end to end)
you must repeat steps 2 - 5 for both units.
1. Locate appliance:
a) Refer to "Locating Your Outdoor decorative
gas appliance" section
b) Clearances to Combustibles (Refer to
"Clearances" section)
c) Framing & Finishing Requirements (Refer
to "Framing & Finishing" section)
2. Drain Installation (recommended).
3. Install ON/OFF switch - ensure it is in the OFF
position.
4. Make gas connections - test for leaks.
5. Install 4 "AA" batteries into each battery pack.
This unit will not operate without AA batteries in place.
6. Install standard and optional features. Refer to
the following sections:
a. Glass Crystals b. Volcanic Stone Installation (optional) c. Log Installation (optional) d. Glass Surround Installation (optional)
LOCATING YOUR
OUTDOOR DECORATIVE GAS APPLIANCE
1. When selecting a location for your decorative gas appliance, ensure that the clearances are met.
2. This appliance must be installed in an open-air situation with natural ventilation, without stagnant
areas, where gas leakage and products of combustion are rapidly dispersed by wind and natural convection.
3. Certain materials or items, when placed under or near the appliance, will be subjected to radiant
heat and could become damaged.
4. Typically an outdoor space is not enclosed but, any enclosure in which the appliance is used shall
comply with one of the following:
An enclosure with walls on all sides, but at least one permanent opening at ground level and no
overhead cover.
Within a partial enclosure that includes an overhead cover and no more that two walls.
7. Final check.
This includes:
1. Clocking the appliance to ensure the correct
fi ring rate (rate noted on label), after burning appliance for 15 minutes.
2. If required, adjusting the primary air to ensure
that the fl ame does not carbon. First allow the unit to burn for 15-20 min. to stabilize.
CAUTION: Any alteration to the product that causes sooting or carboning that results in dam­age is not the responsibility of the manufacturer.
Within a partial enclosure that includes an overhead cover and more than two walls, the following
shall apply:
At least 25% of the total wall area is completely open, and
At least 30% of the remaining wall area is open and unrestricted
30% or more in total of the remaining wall area is open and unrestricted.
Open side at least 25% of total wall area
*SEE IMPORTANT INSTALLATION NOTES NEXT PAGE
8
Regency Plateau™ PTO30 Outdoor Gas Fireplace
INSTALLATION
IMPORTANT INFORMATION FOR OUTDOOR FIREPLACE INSTALLATIONS
Never insulate around the body of the unit
Excessive heat retention in the fi rebox will lead to component failure and fi replace malfunction
Excessive heat retention will also increase the risk of fi re inside the chase
Heat retention can cause “Oil-canning” and damage the fi replace due to overheating
Do not build up a wall of any type in front or to the sides of the appli­ance, higher than the fi rebox opening. This will create a pressure zone at the fi rebox and will prevent the unit from venting
This is an outdoor appliance with a built-in drain. This drain should be installed and connected in all applications as per the instructions in this manual
Inadequate drainage will cause rust and reduce the life of your appli­ance, this is not protected by warranty
COMPONENTS IN OUTDOOR APPLIANCES
Outdoor units use the same consistent, reliable Electronic components used in most Regency “E” units
Installed correctly, these components will be subjected to far lower temperatures than indoor units, which have been certifi ed as safe from heat etc
Working gas pressures are as critical in outdoor products as they are in indoor products, even more important in Electronic systems
COMMON MISCONCEPTIONS REGARDING
OUTDOOR FIREPLACES
There is a common misconception that being outdoors, an Outdoor Fireplace will function, regardless of circumstances,
Outdoor fi replaces require the same amount of ventilation as indoor units, often more
Outdoor units require adequate ventilation to the atmosphere, which in turn provides ongoing circulatory combustion air
This type of Appliance Vents.
All Outdoor Fireplace Products have the same need for Air/Oxygen, and an ability to Vent
Even though the appliance is outdoors, this doesn’t mean it is getting adequate air
Requirements are not specifi c to Regency units
Read and follow critical location guidelines in this manual
UNDERSTANDING OUTDOOR APPLIANCE
REQUIREMENTS
IMPORTANT THINGS TO REMEMBER
Correct Working Gas pressure is critical on “E” units
Wherever possible avoid locating on a fl at wall in a tight corner
Floor space doesn’t count as “open area”
Install to the manual specs for framing and do not insulate unit or enclosure
Framing enclosure must at least meet minimum dimensional specs as per the installation manual
Only Regency approved media should be used in the fi rebox (i.e. stones/glass)
Be aware of pressure zones due to location (i.e. facing the ocean)
Open walls and doorways to outside air are benefi cial to the perfor­mance of an outdoor appliance
Fixed roof/ceiling open areas count towards the total open area overall requirement
Screens create 40% or more air restriction
Screened areas are restrictions and reduce open air space, calculate area based on a closed screen
The biggest problems are created by lack of airfl ow for the appliance
Outdoor fi replaces are often built-in systems and incorrect installation can result in high repair costs
Units must not be modifi ed or altered in any way
ANTICIPATED ISSUES CAUSED BY
INCORRECT LOCATION OR INSTALLATION
Unit shutting down intermittently
Overheating of components leading to failure
• Lifting ame
Poor fl ame package (i.e. all to one side, lazy fl ame)
Failure to ignite
• Excess carbon
Safety issues and concerns created from the byproducts of combus­tion
OUTDOOR APPLIANCES REQUIRE VENTING
Outdoor appliances must be installed in: open-air situations with natu­ral ventilation and without stagnant areas
Any gas leakage and products of combustion need to be rapidly dis­persed by wind and natural convection
Typically outdoor spaces are not enclosed, however, failure to adhere to installation guidelines, may cause the outdoor fi replace to be af­fected by wind or air pressure inside the enclosure
• ANY enclosure in which the appliance is used shall comply with one of the diagrams on the previous page.
Don’t overlook the obvious
Widen your margin for error
Combustion always requires the same three elements
Only the quantities and volumes change
Regency Plateau™ PTO30 Outdoor Gas Fireplace
OUTDOOR APPLIANCE INSTALLATION SUMMARY
All walls + overhead cover = 100% total area
One of four walls or full overhead area must be totally open, plus—one of remaining walls must have a fi xed opening
All outdoor fi replaces/fi re tables require total natural ventilation of 50% open space
9
INSTALLATION
MINIMUM CLEARANCES TO COMBUSTIBLES
The clearances listed below are Minimum distances unless otherwise stated:
A major cause of fi res is failure to maintain required clearances (air space) to combustible materials. It is of the greatest importance that this decorative gas appliance be installed only in accordance with these instructions.
The top, back and sides of the decorative gas appliance
Caution Requirements
are defi ned by standoffs. The metal ends of the
standoff may NOT be recessed into combustible
construction.
PTO30/PT060 Clearance Requirements
Clearance: Dimension Measured From:
A: Back wall B: Sidewall C: Ceiling
D: Unit Base E1: Alcove Width 30"
E2: Alcove Width 60" F: Alcove Depth Notes:
if these clearances (air space) to combustible materials are not adhered to. It is of greatest importance that this decorative gas
appliance be installed only in accordance with these instructions.
17" (432mm) Burner to back wall
17" (432mm) Burner to sidewall
45" (1143mm) Burner to Ceiling
1"(25mm) Unit Base to Combustible
84"(2134mm)
100" (2540mm)
60" (1524mm) Front to Back Wall (Maximum)
0" No Hearth Required
Wall to Wall (Minimum)
Fire hazard is an extreme risk
WARNING
C
B
A
D
E
F
Alcove
C
A
B
D
10
Regency Plateau™ PTO30 Outdoor Gas Fireplace
8-3/4" (222mm)
10-7/8" (276mm)
INNER FRAMING DIMENSIONS (REQUIRED)
NOTE:FRAMING MATERIAL NOT SUPPLIED
37-15/16" (964mm)
NOTE: Framing materials must be non-combustible
when used within 4" of the unit.
Combustible framing materials may be used
outside the 4" clearance range.
Finishing materials MUST be non-combustible.
Consideration should be given to weather / elements
TOP VIEW
37-15/16" (964mm)
when choosing framing materials (ie. treated lumber, steel stud).
INSTALLATION
PTO30
8-3/4" (222mm)
SIDE VIEW
66-15/16" (1700mm)
TOP VIEW
66-15/16" (1700mm)
8-3/4" (222mm)
END VIEW
PTO60
10-7/8" (276mm)
Regency Plateau™ PTO30 Outdoor Gas Fireplace
SIDE VIEW
8-3/4" (222mm)
END VIEW
11
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