Regency P33-NG4 User Manual

www.regency-fi re.com
P33-4 Zero Clearance
Direct Vent Gas Fireplace
Owners &
Installation Manual
MODELS: P33-NG4 Natural Gas P33-LP4 Propane
FOR YOUR SAFETY Do not store or use gasoline or other fl ammable vapors and liquids in the vicinity of this or any other appliance.
Installation and service must be performed by a qualifi ed installer, service agency or the gas supplier.
Tested by:
918-520
FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4
Installer: Please complete the details on the back cover
and leave this manual with the homeowner.
Homeowner: Please keep these instructions for future reference.
FOR YOUR SAFETY What to do if you smell gas:
Do not try to light any appliance Do not touch any electrical switch:
do not use any phone in your building.
Immediately call your gas supplier
from a neighbour's phone. Follow the gas supplier's instructions.
If you cannot reach your gas
supplier, call the fi re department.
06/08/06
To the New Owner:
Congratulations!
You are the owner of a state-of-the-art Gas Fireplace by FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. The
P33-4 has been designed to provide you with all the warmth and charm of a wood fi replace at the fl ick of a switch.
The P33-4 has been approved by Warnock Hersey for both safety and effi ciency. As it also bears our own mark,
it promises to provide you with economy, comfort and security for many trouble free years to follow. Please take a
®
moment now to acquaint yourself with these instructions and the many features of your Regency
Fireplace.
INFORMATION FOR MOBILE/MANUFACTURED HOMES AFTER FIRST SALE
This Regency® product has been tested and listed by Warnock Hersey as a Direct Vent Wall Furnace to the following standards: VENTED GAS FIREPLACE HEATERS ANSI Z21.88-2002/CSA 2.33-2002 and GAS-FIRED APPLIANCES FOR USE AT HIGH ALTITUDES CAN/CGA-2.17-M91.
This Direct Vent System Appliance must be installed in accordance with the manufacturer's installation instructions and the Manu­factured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or the current Standard of Fire Safety Criteria for Manufactured Home Installations, Sites, and Communities ANSI/NFPA 501A, and with CAN/CSA Z240-MH Mobile Home Standard in Canada.
This appliance installation must comply with the manufacturer's installation instructions and local codes, if any. In the absence of local codes follow the current National Fuel Gas Code, ANSI Z223.1 and the current National Electrical Code ANSI/NFPA 70 in the
U.S.A., and the current CAN/CGA B149 Gas Installation Code and the current Canadian Electrical Code CSA C22.1 in Canada.
The appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1.
This Regency® Mobile/Manufactured Home Listed appliance comes factory equipped with a means to secure the unit.
This Regency® Mobile/Manufactured Home listed appliance comes equipped with a dedicated #8 ground lug to which an 18 gauge copper wire from the steel chassis ground must be attached.
This appliance may be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes.
This appliance is only use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certifi ed kit is used.
2
Regency® P33-4 Zero Clearance Direct Vent Gas Fireplace
TABLE OF CONTENTS
SAFETY LABEL
Safety Label ..................................................................4
REQUIREMENTS
MA Code - CO Detector ................................................5
INSTALLATION
Important Message ......................................................6
Before You Start ............................................................6
General Safety Information ...........................................6
Manufactured Mobile Home Additional Requirements ..6
Installation Checklist ......................................................7
Locating Your Fireplace .................................................7
Unit Dimensions ............................................................7
Duct System Option ......................................................7
Combustible Mantels .....................................................8
Mantel Leg Clearances .................................................8
Clearances ....................................................................8
Framing and Finishing ...................................................9
Unit Assembly Prior to Installation ...............................10
Venting Introduction .....................................................10
Exterior Vent Termination Locations ............................ 11
Regency® Direct Vent fl ex System ..............................12
Installation Procedures ................................................13
Rigid Pipe Venting Systems ........................................14
Rigid Pipe Venting Components List ...........................15
Rigid Pipe Venting Arrangements ...............................16
Vertical Termination with Co-Linear Flex System .......22
Venting Arrangements - Vertical Terminations ............23
Unit Installation with Horizontal Termination ................24
Unit Installation with Vertical Termination ....................25
Gas Line Installation ....................................................25
Pilot Adjustment ...........................................................26
High Elevation .............................................................26
Gas Pipe Pressure Testing ..........................................26
S.I.T. Valve Description ................................................26
Conversion Kit# 434-969 from NG to LP .....................27
Optional Brick Panels ..................................................30
Log Set Installation ......................................................30
Standard Flush Door ...................................................31
Optional Flush Trim .....................................................31
Double Screen Door ....................................................32
Optional Bay Door .......................................................32
Optional Bay Trim ........................................................32
Flush Louvers ..............................................................32
Bay Louvers ................................................................33
Full Screen doors .......................................................34
Optional Wall Thermostat ..........................................36
Optional Remote Control ............................................36
Optional Wall Switch ...................................................36
Wiring Diagrams ........................................................37
Installing the Optional Fan ..........................................39
OPERATING INSTRUCTIONS
Copy of the Lighting Plate Instructions .......................40
Operating Instructions ................................................41
Lighting Procedure .....................................................41
Shutdown Procedure ..................................................41
First Fire .....................................................................41
Aeration Adjustment ...................................................41
MAINTENANCE
Maintenance Instructions ...........................................42
General Vent Maintenance .........................................42
Gold-Plated or Brass Louvers/trim .............................42
Log Replacement .......................................................42
Normal Operating Sounds of Gas Appliances ............42
Thermopile/Thermocouple .........................................43
Glass Gasket ..............................................................43
Door Glass .................................................................43
Removing Valve ..........................................................44
Installing Valve ............................................................44
PARTS LIST
Main Assembly ...........................................................45
Burner & Log Assembly ..............................................47
Flush Front & Louvers ................................................48
Bay Front & Louvers ...................................................49
WARRANTY
The Warranty: Limited Lifetime ..................................51
Regency® P33-4 Zero Clearance Direct Vent Gas Fireplace
3
SAFETY LABEL
SAFETY LABEL
This is a copy of the label that accompanies each P33-4 Zero Clearance Direct Vent Gas Fireplace. We have printed a copy of the contents here for your review. The safety label is located on the front inside base of the unit, visible when the bottom louver is open.
NOTE: Regency® units are constantly being improved. Check the label on the unit and if there is a difference, the label on the unit is the correct one.
For the State of Massachusetts, installation and repair must be done by a plumber or gasfi tter licensed in the Commonwealth of Massachusetts.
For the State of Massachusetts, fl exible connectors shall not exceed 36 inches in length.
For the State of Massachusetts, the appli­ances individual manual shut-off must be a t-handle type valve.
The State of Massachusetts requires the installation of a carbon monoxide alarm in accordance with NFPA 720 and a CO alarm with battery back up in the same room where the gas appliance is installed.
4
Regency® P33-4 Zero Clearance Direct Vent Gas Fireplace
REQUIREMENTS
5.08: Modifications to NFPA-54, Chapter 10
MA Code - CO Detector
(2) Revise 10.8.3 by adding the following additional requirements:
(a) For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:
1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gasfitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors
a. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level.
b. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.
2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.
3. SIGNAGE. A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, "GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL
OBSTRUCTIONS".
4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR
5.08(2)(a)1 through 4.
(b) EXEMPTIONS: The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:
1. The equipment listed in Chapter 10 entitled "Equipment Not Required To Be Vented" in the most current edition of NFPA 54 as adopted by the Board; and
2. Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.
(c) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:
1. Detailed instructions for the installation of the venting system design or the venting system components; and
2. A complete parts list for the venting system design or venting system.
(d) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies "special venting systems", the following requirements shall be satisfied by the manufacturer:
1. The referenced "special venting system" instructions shall be included with the appliance or equipment installation instructions; and
2. The "special venting systems" shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions.
(e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
Regency® P33-4 Zero Clearance Direct Vent Gas Fireplace
5
INSTALLATION
IMPORTANT MESSAGE
SAVE THESE
INSTRUCTIONS
The P33-NG4 or P33-LP4 Direct Vent Fireplace must be installed in accordance with these instructions. Carefully read all the instructions in this manual fi rst. Consult the "authority having jurisdiction" to determine the need for a permit prior to starting the installation. It is the responsibility of the installer to ensure this fi replace is installed in compliance with manufacturer's instructions and all applicable
codes.
BEFORE YOU START
Safe installation and operation of this appliance requires common sense, however, we are required by the Canadian Safety Standards and ANSI Standards to make you aware of the following:
INSTALLATION AND REPAIR SHOULD BE DONE BY A QUALIFIED SERVICE PERSON. THE APPLIANCE SHOULD BE INSPECTED BEFORE USE AND AT LEAST ANNUALLY BY A PROFESSIONAL SERVICE PERSON. MORE FREQUENT CLEANING MAY BE REQUIRED DUE TO EXCESSIVE LINT FROM CARPETING, BEDDING MATERIAL, ETC. IT IS IMPERATIVE THAT CONTROL COMPARTMENTS, BURNERS AND CIRCULATING AIR PASSAGEWAYS OF THE APPLIANCE BE KEPT
CLEAN.
CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURES, ESPECIALLY THE FIREPLACE GLASS, AND SHOULD STAY AWAY TO AVOID BURNS OR CLOTHING IGNITION.
YOUNG CHILDREN SHOULD BE CAREFULLY SUPERVISED WHEN THEY ARE IN THE SAME ROOM AS THE APPLIANCE.
CLOTHING OR OTHER FLAMMABLE MATERIAL SHOULD NOT BE PLACED ON OR NEAR THE APPLIANCE.
GENERAL SAFETY
INFORMATION
1) The appliance installation must conform with
local codes or, in the absence of local codes, with the current Canadian or National Gas Codes, CAN1-B149 or ANSI Z223.1 Installation Codes.
2) The appliance when installed, must be
electrically grounded in accordance with local codes, or in the absence of local codes with the current National Electrical Code, ANSI/NFPA 70 or CSA C22.1 Canadian Electrical Code.
3) See general construction and assembly
instructions. The appliance and vent should be enclosed.
7) Any safety glass removed for servicing
must be replaced prior to operating the appliance.
8) To prevent injury, do not allow anyone who
is unfamiliar with the operation to use the fi replace.
9) Wear gloves and safety glasses for protection
while doing required maintenance.
10) Be aware of electrical wiring locations in
walls and ceilings when cutting holes for termination.
11) Under no circumstances should this
appliance be modifi ed. Parts that have to be removed for servicing should be replaced prior to operating this appliance.
12) Installation and any repairs to this appliance
should be done by a qualifi ed service person. A professional service person should be called to inspect this appliance annually. Make it a practice to have all of your gas appliances checked annually.
13) Do not slam shut or strike the glass door.
14) Under no circumstances should any solid
fuels (wood, paper, cardboard, coal, etc.) be used in this appliance.
15) The appliance area must be kept clear and
free of combustible materials, (gases and other fl ammable vapours and liquids).
Emissions from burning wood or gas could contain chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
DUE TO HIGH TEMPERATURES, THE APPLIANCE SHOULD BE LOCATED OUT OF TRAFFIC AND AWAY FROM FURNITURE AND DRAPERIES.
WARNING: FAILURE TO INSTALL THIS APPLIANCE CORRECTLY WILL VOID YOUR WARRANTY AND MAY CAUSE A SERIOUS HOUSE FIRE.
6
4) This appliance must be connected to the
specifi ed vent and termination cap to the outside of the building envelope. Never vent to another room or inside a building. Make sure that the vent is fi tted as per Venting instructions.
5) Inspect the venting system annually for
blockage and any signs of deterioration.
6) Venting terminals shall not be recessed into a
wall or siding.
Regency® P33-4 Zero Clearance Direct Vent Gas Fireplace
MANUFACTURED
MOBILE HOME
ADDITIONAL
REQUIREMENTS
1) Ensure that structural members are not
cut or weakened during installation.
2) Ensure proper grounding using the #8
ground lug provided. Refer to "Wiring Diagram" Section.
INSTALLATION
INSTALLATION
CHECKLIST
1) Locate appliance
a) Room location (Refer to "Locating Your Fireplace"
Section) b) Clearances to Combustibles (Refer to "Clearances" Section) c) Mantle Clearances (Refer to "Combustible Mantels"
Section) d) Framing & Finishing Requirements
(Refer to "Framing & Finishing"
Section) e) Venting Requirements (Refer to "Venting" Sections)
2) Assemble Top Facing Support and Side
Nailing Strips (Refer to "Unit Assembly Prior to Installation" Section). NOTE: Must be done before installing unit into fi replace.
3) Install vent (Refer to "Venting" Sections)
4) Make gas and electrical connections. Test
the pilot. Must be as per diagram.
(Refer to "Gas Line Installation" and "Pilot
Adjustment" Section).
Convert to Propane if desired. (Refer to "Conversion Kit from NG to LPG"
Section).
UNIT DIMENSIONS
4) The P33-4 can be installed in a recessed
position or framed out into the room as in A, B, C, D. See Diagram 1 below.
5) This appliance is Listed for bedroom
installations when used with a Listed Millivolt Thermostat. Some areas may have further requirements, check local codes before installation.
6) The P33-4 Direct Vent Gas Fireplace
is approved for alcove installations, which meet the clearances listed on the "Clearances" Section.
7) We recommend that you plan your
installation on paper using exact measurements for clearances and fl oor protection before actually installing this appliance. Have a qualifi ed inspector, dealer, or installer review your plans before installation.
Note: For vent terminations see "Exterior
Vent Termination Locations" Section.
5) Install standard and optional features. Refer
to the following sections: a. Optional Brick Panels b. Log Set Installation c. Standard Flush Door d. Optional Flush Trim e. Double Screen Door f. Optional Bay Door g. Optional Bay Trim h. Flush Louvers i. Bay Louvers j. Full Screen Doors k. Optional Wall Themostat l. Optional Remote Control m. Optional Wall Switch n. Installing the Optional Fan
6) Final check.
Before leaving this unit with the customer, the installer must ensure that the appliance is fi ring correctly and operation fully explained
to customer.
This includes:
1) Clocking the appliance to ensure the correct
fi ring rate (rate noted on label) after burning
appliance for 15 minutes.
2) If required, adjusting the primary air to ensure
that the fl ame does not carbon. First allow
the unit to burn for 15-20 min. to stabilize.
CAUTION: Any alteration to the product that causes sooting or carboning that results in damage is not the responsibility of the manufacturer.
LOCATING YOUR
FIREPLACE
1) When selecting a location for your fi replace,
ensure that the clearances outlined on this page are met.
2) Provide adequate clearances for
servicing.
3) The appliance must be installed on a fl at,
solid, continuous surface (e.g. wood, metal, concrete). This may be the fl oor, or raised up on a platform to enhance its visual impact. If the appliance is going to be installed on carpeting, combustible linoleum tile or other combustible material other than wood fl ooring, the appliance must be installed on a metal or wood panel extending the full width and depth of the appliance.
Diagram 1
A) Flat on Wall B) Flat on Wall Corner C) Recessed into Wall/Alcove
DUCT SYSTEM OPTION
kit #946-556
The HeatWave Air Duct Kit increases the effectiveness of your fi replace by dispersing warm air from the fi replace to remote locations in the same room or other rooms in your home.
Up to two kits may be installed on the fi replace. Please Note: Only 1 HeatWave kit may be operated at one time. This includes the internal blower option as well.
Regency® P33-4 Zero Clearance Direct Vent Gas Fireplace
7
INSTALLATION
CLEARANCES
The clearances listed below are Minimum distances unless otherwise stated:
A major cause of chimney related fi res is failure to maintain required clearances (air space) to combustible materials. It is of the greatest importance that this fi replace and vent system be installed only in accordance with these instructions.
Clearance to Combustibles from: Back 0" (0mm) Side 0" (0mm) Floor 0" (0mm)
NOTE: The minimum fl oor clearance must be maintained from the top surface of the carpeting, tile, etc.
Minimum Clearance from Top of Unit to:
Mantel* min. 7" (177mm) Ceiling 30" (762mm)
from top of unit.
Side Wall Clearance
Bay or Flush Front 7-1/2" (191mm)
Minimum Vent Clearances:
2-1/2" (64mm) Horizontal Top 1-1/2" (38mm) Horizontal Side 1-1/2" (38mm) Horizontal Bottom 1-1/4" (32mm) Vertical Vent Clearance (Rigid Vent) 1-1/2" (38mm) Vertical Vent Clearance (Flex Vent)
Alcove Clearances: Max. Depth 36" (914mm) Min. Width 48" (1219mm) Min. Height 59" (1499mm)
* see mantel clearance instructions.
WARNING
Fire hazard is an extreme risk if these clearances are not adhered
to.
Because of the extreme heat this fi replace emits, the mantel clearances are critical.
Combustible mantel clearances from top of unit are shown in the diagram below.
Note: A non-combustible mantel may be installed at a lower height if the framing is made
This drawing is to scale at 1:6 (one inch = 6 inches). Mantel can be installed anywhere in shaded area or higher using the above scale.
Note: Ensure the paint that is used on the mantel and the facing is "heat resistant" or
Combustible mantel leg clearances as per diagram below:
COMBUSTIBLE MANTELS
of metal studs covered with a non-combustible board.
the paint may discolour.
MANTEL LEG CLEARANCES
Clearances for Bay or Flush Front
8
Maximum 1-1/2" projection at 2" minimum clearance.
The HeatWave Duct Kit has different clearance and framing requirements, check the HeatWave manual for details.
Regency® P33-4 Zero Clearance Direct Vent Gas Fireplace
FRAMING AND FINISHING
INSTALLATION
1) Determine the total thickness of facing
material (e.g. drywall plus ceramic tiles) to
allow the fi nished surface to be fl ush with
the front of the unit. Total facing thickness
can vary from 1/2" (13mm) to 1-1/4" (32mm)
thick.
Install Side Nailing Strips, and Top Facing Support before unit is slipped into position. See "Unit Assembly Prior to Installation" Section
2) Frame in the enclosure for the unit with
framing material.
Vertical Termination or
Vertical Rise with Horizontal
Termination
Rear Termination
For Flex Vent
For Both Rigid & Flex
For Rigid Vent
1/2" (13mm) Drywall
1-1/2"
(38mm)
(102mm)
Opening for gas
Rigid Vent
Minimum Clearances
Top Header
10" (254mm)
dia. Hole through
wall for Dura-Vent
4"
(76mm)
connection
16-1/2”
3"
(419mm) Minimum
Flex Vent
Minimum Clearances
Top Header
30”
(762mm)
For Both Rigid & Flex
NOTE: If this is an outside corner, the
minimum distance between the vent and the outside corner is 6" (15cm) with AstroCap termination cap or 12" (30cm) with Rigid Vent termination cap. (For example Dura-Vent).
NOTE: If this is an outside corner, the minimum distance between the vent and the outside corner is 6" (15cm) with AstroCap termination cap or 12" (30cm) with Rigid Vent termination cap. (For Example Dura-Vent).
3) For exterior walls, insulate the enclosure to
the same degree as the rest of the house, apply vapour barrier and drywall, as per local installation codes. (Do not insulate
the fi replace itself.)
4) The top of the unit must not be closer than
30" (762mm) to the ceiling.
5) Combustible material may be brought up to
the top and sides of the unit and be covered with ceramic tiles, bricks, rock or other suitable combustible fi nishing materials.
Note: The unit does not have to be completely
enclosed in a chase. The clearance on top of the unit is 0" to the standoffs so combustible building materials can be laid directly on top of the standoffs. You must maintain clearance from the vent to combustible materials for fl ex or for Rigid Vent (Refer to "Clearances" Section).
1/2" (13mm) Drywall
1-1/2"
(38mm)
4"
(102mm)
Opening for gas
6) Use steel studs for framing where the
1-1/2" (38mm) clearance from the vent to combustible material cannot be maintained.
The HeatWave Duct Kit has different clearance and framing requirements, check the HeatWave manual for details.
3"
(76mm)
connection
10" (254mm)
dia. Hole through
wall for Flex
26”
(660mm)
12-3/4” (324mm) Minimum
Regency® P33-4 Zero Clearance Direct Vent Gas Fireplace
9
INSTALLATION
UNIT ASSEMBLY PRIOR TO INSTALLATION
The Top Facing Support, the Side Nailing Strips and the 2 Top Standoffs must be correctly positioned and attached to the top before the unit is put into position.
Top Standoff Assembly
The top standoffs are shipped in a fl at position and must be pulled up and bent into the correct shape.
1) Remove the standoffs from on top of the
fi rebox by undoing the screws.
2) Take each standoff and bend into the correct
shape. Bend up at the bend lines until the screw holes in the standoff and the pre­punched screw holes on the fi rebox top line-up.
3) Attach the standoffs securely to the top with
4 screws per standoff.
Note: Secure the standoffs to the holes
closest to the edge of the fi rebox top.
Top Facing Support &
Side Nailing Strips
Determine the total thickness of facing material (e.g. drywall plus ceramic tiles) to allow the fi nished surface to be fl ush with the front of the unit. Total facing thickness can vary from 1/2" (13mm) to 1-1/4" (32mm) thick.
The Top Facing Support & Side Nailing Strips can be mounted in various positions depending on the thickness of the facing material.
1) Mount Top Facing Support using the 3
supplied screws into the three pre-punched screw holes on the top front of the unit. Adjust support to desired facing material depth.
2) Mount Side Nailing Strip using the 3
supplied screws into the three pre-punched screw holes at the front sides of the unit. Adjust support to desired facing material thickness.
For a facing material depth of 1-1/4"(32mm), the top facing support must be reversed.
VENTING INTRODUCTION
The P33-4 uses the "balanced fl ue" technology Co-Axial system. The inner liner vents products of combustion to the outside while the outer liner draws outside combustion air into the combustion chamber thereby eliminating the need to use heated room air for combustion and losing warm room air up the chimney.
There are 5 vent systems approved for use with the P33-4: the Regency® Direct Vent Flex System for Horizontal Terminations only and the Simpson Dura-Vent, Selkirk Direct-Temp, Amerivent Direct Vent and Security Secure Vent Systems for Horizontal and Vertical Terminations (see following "Venting" Sections for more details).
Note: These fl ue pipes must not be connected to any other appliance.
The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas burning appliance. Each direct vent gas appliance must use it's own separate vent system. Common vent systems are prohibited. (See "Rigid Pipe Venting System" for more details and exceptions).
NOTE: Ensure compliance with the outside vent terminal location before cutting hole as both dimensions must be met.
10
Regency® P33-4 Zero Clearance Direct Vent Gas Fireplace
INSTALLATION
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8
EXTERIOR VENT TERMINATION LOCATIONS
Regency® P33-4 Zero Clearance Direct Vent Gas Fireplace
from the centerline of the regulator.
any other appliance *(12"/30cm) #(9"/23cm)
H= Not to be installed above a meter/regulator assembly within (3'/90cm) horizontally
J= Clearance to service regulator vent outlet *(min. 36"/90cm)
K= Clearance to non-mechanical air supply inlet to building or the combustion air inlet to
*(min. 84"/2.1m)
L= Clearance to a mechanical air supply inlet *(min. 72"/1.8m)
#3' (91cm) above if within 10' (3m) horizontally.
M= Clearance above paved sidewalk or a paved driveway located on public property
N= Clearance under veranda, porch, deck, or balcony *(min. 12"/30cm)
distance of (24"/60cm) from the centerline of the terminal (min. 18"/46cm) check with
local code.
Dura-Vent Termination Cap (12"/30cm)
Vent Termination Cap (12"/30cm)
Note:
- A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings.
- Only permitted if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the fl oor.
- If the vent termination is accessible, a certifi ed guard shall be installed.
* As specifi ed in CGA B149 Installation Code. Note: Local codes or regulations may require different clearances.
# In accordance with the current ANSI Z223.1/NFPA 54, Natioinal Fuel Gas Code.
A= Clearance above grade, veranda, porch, deck, or balcony *(min. 12"/30cm)
B= Clearance to window or door that may be opened *(12"/30cm) #(9"/23cm)
C= Clearance to permanently closed window *(min. 12"/30cm)
D= Vertical clearance to ventilated soffi t located above the terminal within a horizontal
E= Clearance to unventilated soffi t (min. 15"/38cm)
F= Clearance to outside corner: with AstroCap Termination Cap (min. 6"/15cm), with
G= Clearance to inside corner: with AstroCap Termination Cap (min. 6"/15cm), with Dura-
11
INSTALLATION
REGENCY® DIRECT VENT FLEX SYSTEM
Horizontal Terminations Only
This venting system, in combination with the P33-4 Direct Vent Gas Fireplace, have been tested and listed as a direct vent heater system by Warnock Hersey. The location of the termination cap must conform to the requirements in the "Exterior Vent Terminal Locations" Section .
Regency® Direct Vent Flex Termination Kit (Part # 946-513) includes all the parts needed to install the P33-4 with a maximum run of 2 feet. If installing the P33 with a continuous vent length of more than 2 ft (.6m) to a maximum of 10 ft. (3.0m) use Kit # 946-515 (4 ft) or 946-516
(10 ft) or see "Rigid Pipe Venting Systems" Section for alternate venting arrangements.
1) 6-7/8" dia. fl exible liner (2 ft. length)
2) 4" dia. fl exible liner (2 ft. length)
3) spring spacers (3)
4) thimble (2)
5) AstroCap termination cap (1)
6) screws (12)
7) tube of Mill Pac (1)
8) plated screws (8)
9) screws #8 x 1-1/2" drill point,
stainless steel (4)
Notes:
1) Liner sections should be continuous without any joints or seams.
2) Only Flex pipe purchased from Regency may be used for Flex installations.
®
4" (102mm)
dia. flue pipe
Wall Thimble (2 pc)
(required in
Canada only)
spring spacer
6-7/8"
(173mm)
dia. Flue pipe
AstroCap
TM
Termination Cap
(Part# 946-523/P)
See Figure 1 below for Alternate Caps.
IMPORTANT
If using any Cabinet Mantels with Part # 510956, 510958, 510962, 510964 and 510834 the wall thimble must be secured fi rst and venting must be attached to unit before sliding into fi nal position.
Also Rigid Vent venting cannot be used with any of the mantels noted above. See Price Pages for alternative options.
MINIMUM
RIGID PIPE CENTER-LINE
MINIMUM
FLEX KIT CENTER-LINE
Alternate
Horizontal
Termination
Caps
Figure 1
Wherever necessary due to external location of cap, the AstroCap can be replaced with the FPI Riser Vent Termination Cap or the Dura-Vent Snorkel Termination Cap.
12
Regency® P33-4 Zero Clearance Direct Vent Gas Fireplace
INSTALLATION PROCEDURES
for Regency® Direct Vent System (Flex)
INSTALLATION
1) Locate the unit in the framing, rough in the
gas (preferably on the right side of the unit) and the electrical (Junction block is on the left side) on the left. Locate the centerline of the termination and mark wall accordingly. Cut a 10"(254mm) hole in the wall (inside dimension).
Note: To m ak e the installation more
aesthetically pleasing, we recommend framing out a square to mount the terminal to.
Note: A 2-1/2" (64mm) horizontal top and
1-1/2" (38mm) horizontal sides & bottom clearance around the liner must be maintained except that only a 1" (25mm) clearance is needed at the termination end. We recommend framing a 10"(254mm) x 10"(254mm) (inside dimensions) hole to give structural rigidity for mounting the termination.
Note: If installing termination on a siding
covered wall, furring strips must be used to ensure that the termination is not recessed into the siding.
2) Level the fi replace and fasten it to the framing
using nails or screws through the nailing strips.
3) Assemble the vent assembly by applying
Mill Pac to the 4"(100mm) inner collar of the termination and slipping the 4"(100mm) liner over it at least 1-3/8" (35mm). Fasten with the 3 screws (drilling pilot holes will make this easier). Apply Mill Pac or high temperature silicone to the 6-7/8"(175mm) fl ex pipe and slip it over the 6-7/8" outer collar of the vent terminal at least 1-3/8"(35mm) and fasten with the 3 screws.
4) Separate the 2 halves of the wall thimble and
securely fasten the one with the tabs to the outside wall making sure that the tabs are on top and bottom. Fasten the other thimble half to the inside wall. The thimble halves slip inside each other and can be adjusted for 2 x 4 or 2 x 6 walls. The liners must slip
over the collars a minimum of 1-3/8".
*If this is an outside corner, the minimum distance between the vent and the outside corner is 6" (15cm) with AstroCap termination cap or 12" (30cm) with Dura-Vent termination cap. See "F" in the diagram in "Exterior Vent Trmination Locations" Section.
Minimum and Maximum Vent Clearances
5) Slip the assembled liner and termination
assembly through the thimble making sure the termination cap faces up (there are markings on the cap that show which way is up). This will position the termination cap with proper down slope for draining water. Fasten the cap to the outer wall with the 4 supplied screws.
6) Pull the centre 4"(100mm) liner and outer
6-7/8"(175mm) liner out enough to slip over the fl ue collars of the fi replace.
7) Apply Mill Pac over the fi replace inner collar
and slip the 4"(100mm) liner down over it and attach with 3 supplied screws.
8) Do the same with the 6-7/8"(175mm)
liner.
9) Apply a bead of silicone between the
thimble and termination and around the outer edge of the terminal at the wall in order to keep the water out.
IMPORTANT: Do not locate termination hood where excessive snow or ice buildup may occur. Be sure to check vent termination area after snow falls, and clear to prevent accidental blockage of venting system. When using snow blowers, make sure snow is not directed towards vent
termination area.
2”x4”or2”x6”
(21mm x 102mm
4" (102mm)
or 21mm x 152mm)
dia. flue pipe
with spring spacer
Termination Cap
Screws
(3 per
connection)
6-7/8"
(175mm)
Screws
(4 per connection)
dia. air intake
Wall Thimble 2 pieces
(10" (254mm) Outer Diameter)
Regency® P33-4 Zero Clearance Direct Vent Gas Fireplace
13
INSTALLATION
RIGID PIPE VENTING SYSTEMS
Horizontal or Vertical Terminations
The minimum components required for a basic horizontal termination are:
1 AstroCap Horizontal Termination Cap 1 45o Elbow 1 Rigid Pipe Adaptor 1 Wall Thimble 1 Length of pipe to suit wall thickness (see chart)
For siding other than vinyl furring strips may be used, instead of the vinyl siding standoff, to create a level surface to mount the vent terminal. The Terminal must not be recessed into siding.
If a Vinyl Siding Standoff is required (it must be used with vinyl siding), measure to outside surface of wall without siding and add 2 inches.
Alternate
Horizontal
Termination
Caps
Vertical
Terminal
StormCollar
Flashing
CeilingFirestop
PipeLength
o
90 Elbow
24"Length
o
45 Elbow
VinylSiding
Standoff(Optional)
Horizontal
TerminationCap
#946-523
Wall Thimble
Adj.PipeLength
11"-14-5/8”
Horizontal
TerminationCap
#946-523
VinylSiding
Standoff(Optional)
Wall Thimble
Adj.PipeLength
11"-14-5/8”
RigidPipe Adapter
#510-994
WARNING:
Do not combine venting components from different venting systems.
However use of the the AstroCapTM and FPI Riser is acceptable with all systems.
This product has been evaluated by Intertek for using a Rigid Pipe Adaptor in conjunction with Duravent Direct-Vent GS, Selkirk Direct-Temp,
Flat Wall Installation
Max. Wall Vent Length
Thickness (inches) Required (inches)
7 - 1/4" 6"
Ameri Vent Direct venting and Security Secure Vent systems. Use of these systems with the Rigid Pipe adaptor is deemed acceptable and does not affect the Intertek WHI listing of components.
10 - 1/4" 9" 13 - 1/4" 12" 12-1/4" - 15-7/8" 11" - 14-5/8" Adj. Pipe 18-1/4" - 25-1/4" 11" - 14-5/8" Adj. Pipe
The FPI AstroCap American Metal Products Ameri Vent Direct Vent, Security Secure Vent®, Selkirk Direct-Temp. AstroCapTM is a proprietary trademark of FPI Fireplace Products International Ltd. Dura-Vent® and Direct Vent GS are registered and/or proprietary trademarks of Simpson Dura-Vent Co. Inc.
TM
and FPI Riser Vent terminal are certifi ed for installations using FPI venting systems as well as Simpson Dura-Vent® Direct Vent GS,
When using Rigid Vent other than
Simpson Dura-Vent, 3 screws must be
used to secure rigid pipe to adaptor.
14
Regency® P33-4 Zero Clearance Direct Vent Gas Fireplace
INSTALLATION
RIGID PIPE VENTING COMPONENTS LIST
Simpson Dura-Vent components are available directly from FPI.
Description Simpson Dura-Vent Selkirk Amerivent Direct VentGS
®
Direct-Temp
TM
Direct Vent Secure Vent
®
Security
®
6" Pipe Length, Galvanized 908 4DT-6 N/A 6" Pipe Length, Black 908B 4DT-6B N/A 7" Pipe Length, Galvanized N/A N/A 4D7 7" Pipe Length, Black N/A N/A 4D7B 9" Pipe Length, Galvanized 907 4DT-9 N/A 9" Pipe Length, Black 907B 4DT-9B N/A 12" Pipe Length, Galvanized 906 4DT-12 4D12 12" Pipe Length, Black 906B 4DT-12B 4D12B 18" Pipe Length, Galvanized N/A 4DT-18 N/A 18" Pipe Length, Black N/A 4DT-18B N/A 24" Pipe Length, Galvanized 904 4DT-24 4D2 24" Pipe Length, Black 904B 4DT-24B 4D2B 36" Pipe Length, Galvanized 903 4DT-36 4D3 36" Pipe Length, Black 903B 4DT-36B 4D3B 48" Pipe Length, Galvanized 902 4DT-48 4D4 48" Pipe Length, Black 902B 4DT-48B 4D4B
Adjustable Length, 11"-14", Galv. 911 4DT-AJ N/A Adjustable Length, 11"-14", Black 911B 4DT-AJB N/A Adjustable Length, 17"-24", Black 917B N/A N/A Adjustable Length, 7" Galvinized N/A N/A 4D7A Adjustable Length, 7" Black N/A N/A 4D7AB Adjustable Length, 12" Galvinized N/A N/A 4D12A Adjustable Length, 12" Black N/A N/A 4D12AB
45O Elbow, Galvinized 945 4DT-EL45 4D45L 45O Elbow, Black 945B 4DT-EL45B 4D45LB 45O Elbow, Swivel, Galvinized 945G N/A N/A 45O Elbow, Swivel, Black 945BG N/A N/A 90O Elbow, Galvinized 990 4DT-EL90S 4D90LS 90O Elbow, Black 990B 4DT-EL90SB 4D90LBS 90O Elbow, Swivel, Galvinized 990G N/A N/A 90O Elbow, Swivel, Black 990BG N/A N/A
Ceiling Support 949 - n/a from FPI 4DT-CS 4DFSP Cathedral Support Box 941 4DT-CSS 4DRSB Wall Support/Band 988 4DT-WS/B 4DWS Offset Support 989 - n/a from FPI 4DT-OS N/A Wall Thimble, Black 942 4DT-WT 4DWT Wall Thimble Support Box/Ceiling Support 940 N/A N/A Firestop Spacer 963 4DT-FS 4DFSP Trim Plate, Black N/A 4DT-TP 4DFPB Brass Trim for Wall Thimble/Ceiling Support 3951 N/A N/A
Attic Insulation Shield 12" N/A N/A 4DAIS12 Attic Insulation Shield - Cold Climates 36" N/A N/A 4DAIS36
Basic Horizontal Termination Kit (A) 970 4DT-HKA 4DHTK2 Horizontal Termination Kit (B) 971 4DT-HKB 4DHTK1 Vertical Termination Kit 978 4DT-VKC 4DVTK
High Wind Vertical Cap 991 N/A N/A High Wind Horizontal Cap 985 N/A N/A Horizontal Square Termination Cap 984 4DT-HHC 4DHC Verical Termination Cap 980 4DT-HVC 4DVC Storm Collar 953 4DT-SC 4DSC
Adjustable Flashing, 0/12-6/12 943 4DT-AF6 4DF Adjustable Flashing, 6/12-12/12 943S 4DT-AF12 4DF12
Vinyl Siding Standoff 950 4DT-VS N/A Vinyl Siding Shield Plate N/A 4DT-VSP N/A
Snorkel Termination 14" 982 4DT-ST14 4D12S Snorkel Termination 36" 981 4DT-ST36 4D36S
SV4L6 SV4LB6 #N/A #N/A #N/A #N/A SV4L12 SV4LB12 SV4LA SV4LA SV4L24 SV4LB24 SV4L36 SV4LB36 SV4L48 SV4LB48
#N/A #N/A SV4LBA24 #N/A #N/A SV4LA12 SV4LBA12
#N/A #N/A SV4E45 SV4EB45 #N/A SV4EBR90-1 SV4E90-1 SV4EB90-1
SV4SD SV4CSB SV4BM SV4SU SV4RSM SV4PF SV4BF SV4LA #N/A
SV4RSA #N/A
SV - SHK SV - HK SV - FK
#N/A #N/A SV4CHC-1 SV4CGV-1 SV4FC
SV4FA SV4FB
SV4VS SV4VS
SV4STC14 SV4STC36
FPI 946-506/P Vent Guard (Optional) 510-994 Rigid Pipe Adaptor (Must use with all Rigid Piping) 640-530/P Riser Vent Terminal
Regency® P33-4 Zero Clearance Direct Vent Gas Fireplace
946-205 Vinyl Siding Shield for Riser Vent Terminal 946-208/P Vent Guard (Optional) - Riser Vent Terminal 946-523/P AstroCap Horizontal Cap 946-206 Vinyl Siding Standoff - AstroCap
15
INSTALLATION
RIGID PIPE VENTING ARRANGEMENTS
Vertical Terminations
(Propane & Natural Gas)
The shaded area in the diagram shows all allowable combinations of straight vertical and offset to vertical terminations, using one 90o elbow, with
rigid pipe vent systems for Propane and Natural Gas.
• Vent must be supported at offsets.
• Firestops are required at each fl oor level and whenever passing through a wall.
• Maintain clearances to combustibles.
Note: Must use optional rigid pipe adapter when using rigid vent systems (Part # 510-994).
16
Regency® P33-4 Zero Clearance Direct Vent Gas Fireplace
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