Reese 45299 User Manual [en, es, fr]

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NOTE; WITH THIS HITCH INSTALLED THE STEP BUMPER IS NO LONGER ABLE TO BE USED AS A TOWING POINT.
Installation Instructions
Dodge 2500/3500 Pickup
Must have pick-up chassis Spring mount (as shown above the frame).
Hitch type
Bumper
Weight Distributing
Weight Carrying
Ball Mount
Part Numbers:
45299
Do Not Exceed Lower of Towing Vehicle
Manufacturer’s Rating or
Max Gross
Trailer WT (LB)
18000 (8172 kg) 2500 (1135 kg)
18000 (8172kg) 2000 (908 kg)
Max Tongue
WT (LB)
Hitch Shown In Proper Position
Equipment Required: WOOD BLOCKS
Fastener Kit: 45299F Wrenches: m16,m18,m21, 3/8” Drill Bits: 9/16”
EXISTING M14 BOLTS
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m
2010 MODEL EXISTING BUMPER CORNER BRACE
BUMPER
ATTACHMENT
(NOT REQUIRED ON 03-09)
2010 – CURRENT
MODEL
ATTACHMENT
10
CENTER BUMPER ATTACHMENT
BED ATTACHMENT HOLE
#4
#3
LONG BED FRAME
DRILL ONE HOLE
k
j
l m
Wiring Access Location: PU3, PU4
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o
m
p
SHORT BED FRAME
DRILL 2 HOLES
03-09 MODEL EXISTING BUMPER CORNER BRACE
EXISTING M14 HANDLE NUT (03-09 MODEL)
M14 FLANGED NUT (2010 MODEL)
VIBRATION DAMPENER
(ON CERTAIN MODELS ONLY)
FIGURE 1
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k
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m
n
Tighten M14 and 1/2” fasteners with torque wrench to 100 Lb.-Ft. (136 N*M)
Note: check hitch frequently, making sure all fasteners and ball are properly tightened. If hitch is removed, plug all holes in trunk pan or other body panels to prevent entry of water and exhaust fumes. A hitch or ball which has been damaged should be removed and replaced. Observe safety precautions when working beneath a vehicle and wear eye protection. Do not cut access or attachment holes with a torch.
This product complies with safety specifications and requirements for connecting devices and towing systems of the state of New York, V.E.S.C. Regulation V-5 and SAE J684.
© 2010, 2011 Cequent Performance Products
Qty. (4) HEX NUT – M14 X 2.00 Qty. (4) CONICAL WASHER – 5/8” Qty. (6) HEX NUT – M12 X 1.75
Qty. (14) CONICAL WASHER – 1/2”
Qty. (4) CARRIAGE BOLT – 1/2”-13 X 1-3/4” GR 8
TOP HOLE – BUMPER ATTACHMENT
Qty. (2) BLOCK – 1-1/2 X 3-1/2 X 1/4”
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Qty. (4) HEX NUT – ½-13 GR 2H
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Qty. (2) FISH WIRE – 1/2”
q
Qty. (4) HEX BOLT – M12 X 1.75 X 45mm CL 10.9
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10
Qty. (3) BLOCK – SPACER 1/2 X 1-1/2 X 5-3/4
Tighten M12 bed fasteners with torque wrench to 85 Lb.-Ft. (115 N*M)
Tighten all M10 fasteners with torque wrench to 42 Lb.-Ft. (57 N*M)
Sheet 1 of 6 45299N 12-9-11 Rev. B
2003-09 MODEL ATTACHMENT
Form: F205 Rev A 5-6-05
EXISTING M12 BOLTS
BOSS
Installation Instructions
Dodge 2500/3500 Pickup
Do Not Exceed Lower of Towing Vehicle
Hitch type
Weight Distributing
Weight Carrying
Ball Mount
TAB / SLOT
Manufacturer’s Rating or
Max Gross
Trailer WT (LB)
18000 (8172 kg) 2500 (1135 kg)
18000 (8172kg) 2000 (908 kg)
Part Numbers:
45299
Max Tongue
WT (LB)
BUMPER ALIGNMENT PEG
FRAME RAIL BUMPER ATTACHMENT
Figure 2
(2003-2009 model shown)
1. Lower spare tire for ease of installation.
2. Remove 6 of the rear most bed attachment bolts. These can be accessed thru large holes in bottom of frame or suspension mounts. Leave the two forward most bed bolts tight. (Total of eight bed bolts)
3. Raise back of bed up and place a 2” thick wooden block between frame and #3 bed attachment location.
4. Remove license plate to access two bolts for next step.
5. Protect and then remove the bumper by removing 6 to12 bolts (depending on model year).
(03-09) Two M12 bolts and one M14 bolt from the inner bumper corner brace to the bumper / hitch attachment - per side.
(03-09) One M12 bolt from the frame rail bumper attachment to the bumper – per side.
(2010) Two M12 bolt from the frame rail bumper attachment to the bumper – per side.
(all years) Two M12 bolt at the license plate area – uncovered in step 4.
6. Set bumper aside for re-installation later.
7. Remove the bumper / hitch structure.
(03-09) Remove the last two M14 bolts at the frame rail.
(2010) Remove three M14 bolts at the frame rail.
The structure will need to be rotated up and pulled back to clear boss and tab / slot engagements. See figure 2.
8. Lower bed and reinstall the bed bolts.
9. Raise hitch into position and use two forward most M14 bolt (2 per side) to hold it in place.
10. Using the hitch as a template, mark and drill 9/16” holes in bottom of frame.
11. Fish wire the ½” carriage bolts and block into place thru the end of the frame. Attach 1/2” washers and nuts finger tight.
12. If equipped, remove the vibration dampener from OEM unit and install on this unit (as shown in figure 1).
13. To ease the installation of the bumper, loosen the two bolts per side at the inner and outer corner brace (03-09 model only).
14. Raise bumper into position and attach with bolts from step 5.
15. Install the remaining fasteners per figure 1.
16. Measure the gap between bumper and tail gate and adjust for even gap. Tighten fasteners.
17. Raise spare tire.
18. Give the OEM bumper / hitch structure to customer in case hitch is removed.
Note: check hitch frequently, making sure all fasteners and ball are properly tightened. If hitch is removed, plug all holes in trunk pan or other body panels to prevent entry of water and exhaust fumes. A hitch or ball which has been damaged should be removed and replaced. Observe safety precautions when working beneath a vehicle and wear eye protection. Do not cut access or attachment holes with a torch.
This product complies with safety specifications and requirements for connecting devices and towing systems of the state of New York, V.E.S.C. Regulation V-5 and SAE J684.
© 2010, 2011 Cequent Performance Products
EXISTING BUMPER / HITCH STRUCTURE
FRAME RAIL
Sheet 2 of 6 45299N 12-9-11 Rev. B
Form: F205 Rev A 5-6-05
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