Operating Instructions
Series M80000 Spring Driven Hose Reels
M82000 OMP118 M83000 OMP118 M81000 OHP118
IMPORTANT
Read this manual carefully before installing,
operating or servicing this equipment.
Dimensional Data
B
C
D
Personal Safety
Personal injury and/or equipment damage
may result if proper safety precautions are
not observed.
• Ensure that reel is properly installed
before connecting input and output
hoses.
• Bleed fluid/gas pressure from system
before servicing reel.
• Before connecting reel to supply line,
ensure that pressure does not exceed
maximum working pressure rating of
reel.
Part # M82000 OMP118 M83000 OMP118 M81000 OHP118
A
A
E
F
B
C
D
E
F
25.375” 25.375” 25.375”
24” 24” 24”
10” 10” 10”
6” 6” 6”
10.5” 10.5” 10.5”
8.375” 8.375” 8.375”
• Remember, even low pressure is very
dangerous and can cause personal in-
jury or death.
• Be aware of machinery and personnel
in work area.
• If a leak occurs in the hose or reel, remove system pressure immediately.
• A high tension spring assembly is contained within the reel. Exercise extreme
caution.
• Pull hose from reel by grasping the
hose itself, not the control valve.
• If reel ceases to unwind or rewind,
remove system pressure immediately.
Do not pull or jerk on hose!
• Treat and respect the hose reel as any
other piece of machinery, observing all
common safety practices.
Reelcraft Industries, Inc. • 2842 E Business Hwy 30, Columbia City, IN 46725
Ph: 800-444-3134 / 260-248-8188 • Fax: 800-444-4587 / 260-248-2605
Customer Service: 855-634-9109 • reelcraft@reelcraft.com • www.reelcraft.com
Form# 1224-816 Rev: 3/2013
Series M80000 Spring Driven Hose Reels
INSTALLATION INSTRUCTIONS
WARNING: Ensure that reel, hose, and
equipment are properly grounded. Use an
ohmmeter to check ground continuity.
Mounting
CAUTION: Unless reel was specified different-
ly when ordering, maximum installation height
is 16 feet. Do not exceed this distance.
1. Unpack and inspect reel for damage.
Turn by hand to check for smooth operation. Check for completeness.
2. Configure reel for top, side or bottom
hose dispensing by removing the bolts
(2) from one side of the guide roller
bracket and loosening the four guide arm
bolts (3) on each side of the hose reel.
Rotate and remove each guide arm then
reinstall in the desired configuration. If
bottom wind is desired, bolts (13) and
bolts (2) must be removed and replaced
after the guide arm is in position.
CAUTION: When changing guide arm
positions, the U-bolt must be placed in the
proper location as instructed in figure A. The
reel can “latch out” during use if this instruction is not adhered to.
3. Position reel on floor, wall, or ceiling.
Secure into place using four (customer
supplied) bolts.
Installing the Input Hose
WARNING: Ensure that supply line pressure
does not exceed maximum working pressure
rating of reel. Apply pipe thread sealant to all
threads on standard reels. Do not overtighten
connection. Recommended torque not to
exceed 70 ft. lb.
CAUTION: Use flexible hose connection at
input. Do not use rigid plumbing.
1. Apply thread sealant as directed and connect swivel (12) to main shaft input (5).
2. For standard shaft and swivel reels, connect customer supplied inlet hose (4) to
swivel input as indicated in illustration.
Installing the Output Hose
WARNING: Use extreme caution; reel under
tension. Avoid releasing latch mechanism.
CAUTION: Apply pipe thread sealant to all
threads on standard reels. Do not overtighten
connection. Recommended torque not to
exceed 70 ft. lb.
1. Manually turn sheave (6) until spring is
tight, back off 3 turns, then latch.
2. Route output hose (7) through roller
bracket (1), U-bolts (8), then through
cutout (9) in spool as indicated in illustration.
3. Connect output hose (7) to gooseneck
(10) as indicated in illustration.
4. Verify U-bolt position conforms with
guide arm position using label inside
spool. Then tighten nuts (11) on U-bolt
(8).
5. Charge hose. Momentarily open control
valve to purge hose of gases. When fluid
appears at control valve, close valve.
With hose fully charged, release latch and
wind output hose onto reel.
6. Install hose bumper assembly.
ADJUSTMENTS
WARNING: Use extreme caution; reel under
tension. Avoid releasing latch mechanism.
If necessary, adjust spring tension on reel by
manually adding or removing wraps of hose
from spool, one wrap at a time, until desired
tension is obtained. Manually add wraps to
increase tension. Remove wraps to decrease
tension.
WARNING: Rewind hose on reel, then bleed
pressure from system before performing the
following procedures.
CAUTION: Remove all spring tension before
disassembling the hose reel. Do not attempt to
open the riveted spring case assembly.
1. Replace hoses in accordance with procedures given in “Installation Instructions”
section of this manual.
2. All mating moving parts have been factory lubricated as required.
Page 2
Figure A
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Series M80000 Spring Driven Hose Reels
ITEM DESCRIPTION QTY. M82000 OMP118 M83000 OMP118 M81000 OHP118
1 Pipe Plug 1 * * *
2 5/16-18 x 1/2” Screw 9 602487 602487 602487
3 Guide Arm 2 261299 261299 261299
4 5/16-18 Lock Nut 8 * * *
5 Spring & Case Assembly 1 600653-2-35 600653-1-35 600645-2-35
6 Roller Bracket Assembly 1 S600642 S600642 S600642
7 U-bolt 1 3-117440 5-117440 3-117440
8 1/4-20 Lock Nut 2 261650-1 261650-1 261650-1
9 Sheave Assembly 1 600649-35 600649-35 600649-35
10 Ratchet, Flow Casting 1 261306-4 261306-4 600667-5
11 Adapter 2 S382-19 None None
12 Swivel Assembly 1 602487 602487 602487
13 3/8-16 x 5/8” Screw 9 * * *
14 1 3/8” Snap Ring 2 * * *
Flange W/Bearing & Nut-Sert
15
Assembly
16 Machine Screw 5/16-18 x 1/2 7 S44-10 S44-10 S44-10
17 Bearing & Flange Assembly 1 S600644 S600644 S600644
18 Latch Pawl Assembly 1 S600018 S600018 S600675
19 Latch Mounting Bracket 1 261303 261303 None
20 Latch Spring 1 S260067 S260067 S260067
21 Base & Upright Assembly 1 600641 600641 600641
22 Shoulder Screw 1 S393-2 S393-2 S393-2
23 Nyloc Nut 1 S82-15 S82-15 S82-15
Latch Pawl & Mounting Bracket
Assembly - Items 18/19/20/22/23
1 S600651 S600651 S600651
1 S600643 S600643 None
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*Included in hardware kit part number 602504
Page 3
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