ReelCraft LS 5400 User Manual

Page 1
Operating Instructions
Series LS 5000 Stainless Steel Cord Reels
Model Numbers:
LS 5445 123 3 LS 5425 123 3M LS 5445 123 9G LS 5445 123 3A LS 5445 123 7 LS 5400 LS 5425 123 3M-WC LS 5445 123 7A LS 5425 123 X LS 5445 123 3M-WC LS 5445 123 7B LS 5445 123 X LS 5415 123 3M LS 5445 123 9
Dimensions
A 14 3/8”
B 14 1/4”
C 9 3/4”
D 2 1/2”
E 10 1/2”
F 2 1/8”
SAFETY
Personal injury and/or equipment damage may result if proper safety precautions are not observed.
• Ensure that only a qualified electrician installs/services this equipment.
• Ensure that power supply voltage does not exceed maximum voltage rating of reel.
• Ensure that all electrical power is removed from reel before servicing.
• A high-tension spring assembly is contained within the reel. Exercise extreme caution.
• Check for frayed and/or broken wires before each use. Pull electrical cord from reel by grasping the electrical cord itself, not the work device.
• If an electrical malfunction should occur, remove power from reel immediately.
Electrical Information
Voltage AMPS Frequency
125 15 60 HZ Single Phase 125 20 60 HZ Single Phase
IMPORTANT
Read this manual carefully before installing, operating or
servicing this equipment.
• Ensure that reel, electrical cord, and equipment being serviced are properly grounded. Use an ohmmeter to check ground continuity.
• If reel ceases to unwind or rewind, remove power immediately. Do not pull or jerk on electrical cord!
• Treat and respect the reel as any other piece of machinery, observing all common safety practices.
• All cord reels with flying leads must be hard wired into the electrical circuit to ensure proper function.
WARNING: Even low voltage can cause irreparable damage or death! Exercise extreme caution while operating or servicing this equipment.
Reelcraft Industries, Inc. • 2842 E Business Hwy 30, Columbia City, IN 46725 Ph: 800-444-3134 / 260-248-8188 • Fax: 800-444-4587 / 260-248-2605 Customer Service: 855-634-9109 • reelcraft@reelcraft.com • www.reelcraft.com
Form# 1306-418 Rev: 5/2018
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Series LS 5000 Stainless Steel Cord Reels
Installation Instructions
Mounting
2
1
3
CAUTION:
Unless reel was specified differently when ordering, maximum installation height is 16 feet. Do not exceed this distance. Ensure that only a qualified electrician installs/ services this equipment. Observe applicable NEC, OSHA, and local codes when install­ing this equipment. Installation of GFCI cord reels should be performed by a qualified and licensed professional in accordance with local building codes and applicable NEC standards.
1. Unpack and inspect the reel for damage. Turn by hand to check for smooth opera­tion. Check for completeness.
2. Configure reel for top, side or bottom­wind (bottom-wind for constant tension reels only) electrical cable dispensing by removing bolts (1) securing guide arm bracket (2).
3. Determine new guide arm bracket loca­tion and remove corresponding bolts. Position guide arm bracket to reel and replace bolts.
4. Position reel on floor, wall or ceiling. Secure into place using four (customer supplied) screws or bolts (3).
Adjusting the Spring Tension
If necessary, adjust spring tension on reel by adding or removing wraps of electrical cord from spool, one wrap at a time, until desired tension is obtained. Add wraps to increase tension. Remove wraps to decrease tension.
WARNING:
When adding wraps of electrical cord, be care­ful not to exceed the winding mechanism’s spring capacity. Add just enough wraps of cord to achieve the desired tension. Damage to the winding mechanism will result if spring is over-tightened. Always be aware of spring tension on reel. Exercise extreme caution.
Troubleshooting Instructions:
20 AMP Models
Troubleshooting of the reel consists of isolating a problem to a defective electrical cord/work device, brush holder/brushes, or collector assembly. Refer any other discrepancies only to an authorized service person or directly to Reelcraft.
WARNING:
The following procedure directs the technician to take voltage measurements. Remember, even low voltage is dangerous and can cause personal injury or death. Exercise extreme caution! Ensure that only a qualified electrican installs or services this equipment.
3
13
12
10
14
1
11
7
15
6
1. If work device is either an incandescent or fluorescent light, replace bulb with a known good bulb. If this does not correct the problem, proceed to step 2. If work device is an electrical receptable, ensure that tool or fixture connected to it is in good working order. If it is, proceed to step 2.
2. Remove power from reel.
3. Remove access cover (1).
4. Reapply power to reel.
5. Check for correct voltage (120 vac) at a terminal strip (2). If voltage reading is correct, replace output electrical device (refer to Service Instructions). If voltage reading is incorrect, proceed to step 6.
6. Remove power from reel.
5
8
2
9
4
7. Using ohmmeter, check continuity of input electrical cord. If cord checks good, proceed to step 8. If cord is faulty, replace it (refer to Service Instructions). Remove brush holder/brushes from reel and inspect (refer to Service Instructions). Replace defective compo­nents then proceed to step 9.
8. Reapply power to reel.
9. Check for correct voltage (120 vac) at terminal strip (2).
10. If voltage reading is still incorrect, replace defective collector assembly (refer to Service Instructions).
11. Replace access cover (1).
Service Instructions:
20 AMP Models
Maintain reel by following the service instructions given below. Refer all other repairs, other than those listed, only to an authorized service person or directly to Reelcraft. Failure to do so can result in personal injury and/or equipment damage and may void the warranty.
Installing the Input Electrical Cable: 20 AMP Models
WARNING:
Use only 12/3 cable for input wiring. Ensure that application does not exceed electrical rat­ing of reel (see page 1 of this manual).
1
4
3
2
5
1. Feed input cable (1) through elbow (2) and main shaft.
2. Screw elbow (2) onto reel.
3. Connect input wires (3) and collector ring wires (4) together using wire nuts (5).
4. Take the provided zip tie (not pictured) and zip tie the input cable wires together closest to the slip ring.
5. Assemble cover (6) to reel.
6
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Series LS 5000 Stainless Steel Cord Reels
Installing the Output Electrical Cable: 20 AMP Models
WARNING:
Select output cable in accordance with power requirement of apparatus to be supplied. Ensure that application does not exceed electrical rating of reel (see page 1 of this manual). Use extreme caution, reel under tension. Avoid releasing latch mechanism.
10
6
7
1
8
4
3
9
5
2
1. Manually turn sheave (1) until spring is tight, back off 2 turns and latch.
2. Remove access cover (2).
3. Remove 6” of output cable outer jacket (3) and add fork terminals (4) to ends.
4. Route cable through strain relief (6), then through cut out in spool (7).
5. Pull enough cable through hole for roughly a 1/2 an inner wrap shown.
6. Connect output wires to terminal block (8) as shown.
7. Connect ground wire to grounding stud (9) as shown.
8. Using an ohmmeter check for ground faults.
9. Take the provided cable clamp (not pic­tured) and attach it to the wire. Then take the cable clamp and screw it down to the right-most screw on the brush assembly (with the brush assembly facing upward).
10. Replace cover (2).
11. Replace latch and wind cable onto reel.
12. Install bumper stop (10).
Replacing the Output Electrical Cord/Work Device
WARNING:
Remove power from reel before performing any of the following procedures. Use extreme caution, reel under tension. Avoid releasing latch mechanism.
3
13
12
10
14
1
11
7
15
6
5
8
2
9
4
1. Pull output electrical cord from reel until fully extended, then latch.
2. Remove output bumper stop (3).
3. Remove access cover (1).
4. Disconnect output electrical cord/work device (4) at terminal strip (2).
5. Remove cable clamp.
6. Remove strain relief (5). Remove output electrical cord/work device.
7. Install replacement electrical cord/work device by reversing steps 2 through 5.
8. Release latch and rewind electrical cord on reel.
9. Replace access cover (1) and bumper stop (3).
Replacing the Input Electrical Cord
WARNING: All cord reels with GFCI recep-
tacles must be hard wired into the electrical circuits. Use of 2 or 3 prong plugs may cause a potential malfunction of the GFCI receptacle.
3
13
12
10
14
1
11
7
15
6
1. Remove access cover (1).
2. Remove wire nuts (6) securing input electrical cord to collector assembly (7).
3. Remove zip tie (not pictured), being care­ful to not damage wires.
4. Remove 90 degree elbow (8).
5. Remove input electrical cord.
6. Remove 11” of outer jacket from replace­ment input electrical cord (input electrical cord wires must protrude a minimum of
5
8
9
4
6” from center of collector assembly).
7. Install replacement input electrical cord by reversing steps 1 through 4.
8. Replace access cover (1).
Replacing the Brush Holder/Brushes
13
12
10
14
1
11
4
7
15
6
1. At terminal strip (2), remove wires
connecting brushes (9) to terminal strip.
2. Remove lock nuts (10) securing brush
holder (11) to reel. Relocate cable clamp temporarily and remove brush holder.
3. Remove brushes (12) from holder (11).
4. Install replacement brush holder/brushes
by reversing steps 1 through 3. Upon completion of installation, adjust brush-to­ ring alignment by loosening nuts (13) and sliding finger assembly (14).
Replacing the Collector Assembly
1. Remove access cover (1).
2. Remove wire nuts (6) securing input electrical cord to collector assembly.
3. Remove zip tie (not pictured), being care­ful to not damage wires.
4. At terminal strip (2), disconnect wires (9) connecting brushes (12) to terminal strip.
5. Remove lock nuts (10) securing brush
2
holder (11) to reel. Relocate cable clamp temporarily and remove brush holder.
6. Remove coupling nut (15).
7. Remove collector assembly.
8. Install replacement collector assembly by reversing steps 1 through 5. Upon completion of installation, adjust brush­to-ring alignment by loosening nuts (13) and sliding finger assembly (14).
9. Replace access cover (1).
3
5
8
2
9
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Series LS 5000 Stainless Steel Cord Reels
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Series LS 5000 Stainless Steel Cord Reels
Item
#
1 Inlet Cord Assembly 1 260630 602002 602793 602793 602237 602237 602237 260630 2 Connector, 90° Cord 1 261140-C 261140-C 261140-C 261140-C 261140-C 261140-C 261140-C 261140-C 3 Set Screw 3/8-19 x 1/2” Pin 1 S47-64 S47-64 S47-64 S47-64 S47-64 S47-64 S47-64 S47-64 4 Lock Nut 10-32 Hex 22 S348-15 S348-15 S348-15 S348-15 S348-15 S348-15 S348-15 S348-15 5 Snap Ring 2 S147-25 S147-25 S147-25 S147-25 S147-25 S147-25 S147-25 S147-25 6 Spring Case Stud 1 261361 261361 261361 261361 261361 261361 261361 261361 7 Screw, 10-32 x 1/2” 2 S46-107 S46-107 S46-107 S46-107 S46-107 S46-107 S46-107 S46-107 8 Guide Arm Assembly 1 600057 600057 600057 600057 600057 600057 600057 600057
9 Bumper Assembly 1 1-HS1004-A 1-HS1004-A 1-HS1004-A 1-HS1004-A 1-HS1004-A 1-HS1004-A 1-HS1004-A 1-HS1004-A 10 Spring Arbor 1 S400017 S400017 S400017 S400017 S400017 S400017 S400017 S400017 11 Latch Cam 1 260224 260224 260224 260224 260224 260224 260224 260224 12 Sheave Disc 1 260223 260223 260223 260223 260223 260223 260223 260223 13 Strain Relief 1 260633 260633 260633 260633 260633 260633 260633 260633 14 Plate Adapter 1 261577 261577 261577 261577 261577 261577 261577 261577 15 Hex Screw 1/4-20 x 5/8” 3 S324-102 S324-102 S324-102 S324-102 S324-102 S324-102 S324-102 S324-102 16 Collector Ring Assembly 1 602296 602296 602296 602296 602296 602296 602296 602296 17 Cover 1 261723 261723 261723-W 261723-W 261723 261723 261723 261723 18 Snap Ring 1 S140-13 S140-13 S140-13 S140-13 S140-13 S140-13 S140-13 S140-13 19 Wire Nut 3 260774 260774 260774 260774 260774 260774 260774 260774 20 Grounding Cord Assembly 1 600283 600283 600283 600283 600283 600283 600283 600283 21 Lock Washer 1 S115-10 S115-10 S115-10 S115-10 S115-10 S115-10 S115-10 S115-10 22 Connect Terminal 1 260609 260609 260609 260609 260609 260609 260609 260609 23 Terminal Block Assembly 1 600205 600205 600205 600205 600205 600205 600205 600205 24 Sheave Assembly 1 602790 602790 602790 602790 602790 602790 602790 602790 25 Screw 10-32 x 3/8” 5 S46-105 S46-105 S46-105 S46-105 S46-105 S46-105 S46-105 S46-105 26 Latch Plate Spring 1 S400018 S400018 S400018 S400018 S400018 S400018 S400018 S400018 27 Screw 10-24 x 3/8” 1 S332-117 S332-117 S332-117 S332-117 S332-117 S332-117 S332-117 S332-117 28 Screw 10-32 x 1” 1 300035 300035 300035 300035 300035 300035 300035 300035 29 Latch Bumper 1 S400021 S400021 S400021 S400021 S400021 S400021 S400021 S400021 30 Latch Plate Bumper 1 600062 600062 600062 600062 600062 600062 600062 600062 31 Latch Bushing 1 260225 260225 260225 260225 260225 260225 260225 260225 32 Base Assembly 1 600056 600056 600056 600056 600056 600056 600056 600056 33 Main Shaft Kit 1 263124 263124 263124 263124 263124 263124 263124 263124 34 Spacing Washer 1 260238 260238 260238 260238 260238 260238 260238 260238 35 Drive Spring Assembly 1 504240 504240 504240 504240 504240 504240 504240 504240 36 Spring Case Assembly 1 600061-1 600061-1 600061-1 600061-1 600061-1 600061-1 600061-1 600061-1 37 Nyloc Nut 10-32 x 3/8” 1 S95-22 S95-22 S95-22 S95-22 S95-22 S95-22 S95-22 S95-22 38 Single Outlet 1 600251 602003 602792-25 602792-45 602236-15 602236-25 602236-45 None 39 Duplex Box Cord Assembly 1 None None None None None None None 602332-45 40 Triple Tap Cord Assembly 1 None None None None None None None None 41 Flying Leads 1 None None None None None None None None
Description
#
Req.
LS 5445
123 3
LS 5445
123 3A
LS 5425
123 3M-WC
LS 5445
123 3M-WC
LS 5415
123 3M
LS 5425
123 3M
LS 5445
123 3M
LS 5445
123 7
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Series LS 5000 Stainless Steel Cord Reels
Item
#
1 Inlet Cord Assembly 1 602002 602002 260630 260630 None 262307 262307 2 Connector, 90° Cord 1 261140-C 261140-C 261140-C 261140-C 261140-C 261140-C 261140-C 3 Set Screw 3/8-19 x 1/2” Pin 1 S47-64 S47-64 S47-64 S47-64 S47-64 S47-64 S47-64 4 Lock Nut 10-32 Hex 22 S348-15 S348-15 S348-15 S348-15 S348-15 S348-15 S348-15 5 Snap Ring 2 S147-25 S147-25 S147-25 S147-25 S147-25 S147-25 S147-25 6 Spring Case Stud 1 261361 261361 261361 261361 261361 261361 261361 7 Screw, 10-32 x 1/2” 2 S46-107 S46-107 S46-107 S46-107 S46-107 S46-107 S46-107 8 Guide Arm Assembly 1 600057 600057 600057 600057 600057 600057 600057
9 Bumper Assembly 1 1-HS1004-A 1-HS1004-A 1-HS1004-A 1-HS1004-A 1-HS1004-A 1-HS1004-A 1-HS1004-A 10 Spring Arbor 1 S400017 S400017 S400017 S400017 S400017 S400017 S400017 11 Latch Cam 1 260224 260224 260224 260224 260224 260224 260224 12 Sheave Disc 1 260223 260223 260223 260223 260223 260223 260223 13 Strain Relief 1 260633 260633 260633 260633 260633 260633 260633 14 Plate Adapter 1 261577 261577 261577 261577 261577 261577 261577 15 Hex Screw 1/4-20 x 5/8” 3 S324-102 S324-102 S324-102 S324-102 S324-102 S324-102 S324-102 16 Collector Ring Assembly 1 602296 602296 602296 602296 602296 602296 602296 17 Cover 1 261723 261723 261723 261723 261723 261723 261723 18 Snap Ring 1 S140-13 S140-13 S140-13 S140-13 S140-13 S140-13 S140-13 19 Wire Nut 3 260774 260774 260774 260774 260774 260774 260774 20 Grounding Cord Assembly 1 600283 600283 600283 600283 600283 600283 600283 21 Lock Washer 1 S115-10 S115-10 S115-10 S115-10 S115-10 S115-10 S115-10 22 Connect Terminal 1 260609 260609 260609 260609 260609 260609 260609 23 Terminal Block Assembly 1 600205 600205 600205 600205 600205 600205 600205 24 Sheave Assembly 1 602790 602790 602790 602790 602790 602790 602790 25 Screw 10-32 x 3/8” 5 S46-105 S46-105 S46-105 S46-105 S46-105 S46-105 S46-105 26 Latch Plate Spring 1 S400018 S400018 S400018 S400018 S400018 S400018 S400018 27 Screw 10-24 x 3/8” 1 S332-117 S332-117 S332-117 S332-117 S332-117 S332-117 S332-117 28 Screw 10-32 x 1” 1 300035 300035 300035 300035 300035 300035 300035 29 Latch Bumper 1 S400021 S400021 S400021 S400021 S400021 S400021 S400021 30 Latch Plate Bumper 1 600062 600062 600062 600062 600062 600062 600062 31 Latch Bushing 1 260225 260225 260225 260225 260225 260225 260225 32 Base Assembly 1 600056 600056 600056 600056 600056 600056 600056 33 Cable Path Axle 1 263124 263124 263124 263124 263124 263124 263124 34 Spacing Washer 1 260238 260238 260238 260238 260238 260238 260238 35 Drive Spring Assembly 1 504240 504240 504240 504240 504240 504240 504240 36 Spring Case Assembly 1 600061-1 600061-1 600061-1 600061-1 600061-1 600061-1 600061-1 37 Nyloc Nut 10-32 x 3/8” 1 S95-22 S95-22 S95-22 S95-22 S95-22 S95-22 S95-22 38 Single Outlet 1 None None None None None None None 39 Duplex Box Cord Assembly 1 602333-45 602255-45 None None None None None 40 Triple Tap Cord Assembly 1 None None 602498 602497 None None None 41 Flying Leads 1 None None None None None 602353-25 602353-45
Description
#
Req.
LS 5445
123 7A
LS 5445
123 7B
LS 5445
123 9
LS 5445
123 9G
LS 5400
LS 5425
123 X
LS 5445
123 X
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