LS 5445 123 3LS 5425 123 3MLS 5445 123 9G
LS 5445 123 3ALS 5445 123 7LS 5400
LS 5425 123 3M-WCLS 5445 123 7ALS 5425 123 X
LS 5445 123 3M-WCLS 5445 123 7BLS 5445 123 X
LS 5415 123 3MLS 5445 123 9
Dimensions
A14 3/8”
B14 1/4”
C9 3/4”
D2 1/2”
E10 1/2”
F2 1/8”
SAFETY
Personal injury and/or equipment damage may result if proper safety
precautions are not observed.
• Ensure that only a qualified electrician installs/services this
equipment.
•
• Ensure that power supply voltage does not exceed maximum
voltage rating of reel.
•
• Ensure that all electrical power is removed from reel before
servicing.
•
• A high-tension spring assembly is contained within the reel.
Exercise extreme caution.
•
• Check for frayed and/or broken wires before each use. Pull
electrical cord from reel by grasping the electrical cord itself,
not the work device.
•
• If an electrical malfunction should occur, remove power from
reel immediately.
Electrical Information
VoltageAMPSFrequency
1251560 HZ Single Phase
1252060 HZ Single Phase
IMPORTANT
Read this manual carefully before installing, operating or
servicing this equipment.
• Ensure that reel, electrical cord, and equipment being serviced
are properly grounded. Use an ohmmeter to check ground
continuity.
•
• If reel ceases to unwind or rewind, remove power immediately.
Do not pull or jerk on electrical cord!
•
• Treat and respect the reel as any other piece of machinery,
observing all common safety practices.
•
• All cord reels with flying leads must be hard wired into the
electrical circuit to ensure proper function.
•
WARNING: Even low voltage can cause irreparable damage or
death! Exercise extreme caution while operating or servicing this
equipment.
Reelcraft Industries, Inc. • 2842 E Business Hwy 30, Columbia City, IN 46725
Ph: 800-444-3134 / 260-248-8188 • Fax: 800-444-4587 / 260-248-2605
Customer Service: 855-634-9109 • reelcraft@reelcraft.com • www.reelcraft.com
Form# 1306-418 Rev: 5/2018
Page 2
Series LS 5000 Stainless Steel Cord Reels
Installation Instructions
Mounting
2
1
3
CAUTION:
Unless reel was specified differently when
ordering, maximum installation height is 16
feet. Do not exceed this distance. Ensure
that only a qualified electrician installs/
services this equipment. Observe applicable
NEC, OSHA, and local codes when installing this equipment. Installation of GFCI cord
reels should be performed by a qualified and
licensed professional in accordance with local
building codes and applicable NEC standards.
1. Unpack and inspect the reel for damage.
Turn by hand to check for smooth operation. Check for completeness.
2. Configure reel for top, side or bottomwind (bottom-wind for constant tension
reels only) electrical cable dispensing by
removing bolts (1) securing guide arm
bracket (2).
3. Determine new guide arm bracket location and remove corresponding bolts.
Position guide arm bracket to reel and
replace bolts.
4. Position reel on floor, wall or ceiling.
Secure into place using four (customer
supplied) screws or bolts (3).
Adjusting the Spring Tension
If necessary, adjust spring tension on reel by
adding or removing wraps of electrical cord
from spool, one wrap at a time, until desired
tension is obtained. Add wraps to increase
tension. Remove wraps to decrease tension.
WARNING:
When adding wraps of electrical cord, be careful not to exceed the winding mechanism’s
spring capacity. Add just enough wraps of
cord to achieve the desired tension. Damage
to the winding mechanism will result if spring
is over-tightened. Always be aware of spring
tension on reel. Exercise extreme caution.
Troubleshooting Instructions:
20 AMP Models
Troubleshooting of the reel consists of
isolating a problem to a defective electrical
cord/work device, brush holder/brushes, or
collector assembly. Refer any other
discrepancies only to an authorized service
person or directly to Reelcraft.
WARNING:
The following procedure directs the technician
to take voltage measurements. Remember,
even low voltage is dangerous and can cause
personal injury or death. Exercise extreme
caution! Ensure that only a qualified electrican
installs or services this equipment.
3
13
12
10
14
1
11
7
15
6
1. If work device is either an incandescent
or fluorescent light, replace bulb with a
known good bulb. If this does not correct
the problem, proceed to step 2. If work
device is an electrical receptable, ensure
that tool or fixture connected to it is in
good working order. If it is, proceed to
step 2.
2. Remove power from reel.
3. Remove access cover (1).
4. Reapply power to reel.
5. Check for correct voltage (120 vac) at a
terminal strip (2). If voltage reading is
correct, replace output electrical device
(refer to Service Instructions). If voltage
reading is incorrect, proceed to step 6.
6. Remove power from reel.
5
8
2
9
4
7. Using ohmmeter, check continuity of
input electrical cord. If cord checks
good, proceed to step 8. If cord is faulty,
replace it (refer to Service Instructions).
Remove brush holder/brushes from
reel and inspect (refer to Service
Instructions). Replace defective components then proceed to step 9.
8. Reapply power to reel.
9. Check for correct voltage (120 vac) at
terminal strip (2).
10. If voltage reading is still incorrect,
replace defective collector assembly
(refer to Service Instructions).
11. Replace access cover (1).
Service Instructions:
20 AMP Models
Maintain reel by following the service
instructions given below. Refer all other
repairs, other than those listed, only to an
authorized service person or directly to
Reelcraft. Failure to do so can result in
personal injury and/or equipment damage and
may void the warranty.
Installing the Input Electrical Cable:
20 AMP Models
WARNING:
Use only 12/3 cable for input wiring. Ensure
that application does not exceed electrical rating of reel (see page 1 of this manual).
1
4
3
2
5
1. Feed input cable (1) through elbow (2)
and main shaft.
2. Screw elbow (2) onto reel.
3. Connect input wires (3) and collector
ring wires (4) together using wire nuts (5).
4. Take the provided zip tie (not pictured)
and zip tie the input cable wires together
closest to the slip ring.
5. Assemble cover (6) to reel.
6
Page 2
www.reelcraft.com
Page 3
Series LS 5000 Stainless Steel Cord Reels
Installing the Output Electrical
Cable: 20 AMP Models
WARNING:
Select output cable in accordance with power
requirement of apparatus to be supplied.
Ensure that application does not exceed
electrical rating of reel (see page 1 of this
manual). Use extreme caution, reel under
tension. Avoid releasing latch mechanism.
10
6
7
1
8
4
3
9
5
2
1. Manually turn sheave (1) until spring is
tight, back off 2 turns and latch.
2. Remove access cover (2).
3. Remove 6” of output cable outer jacket
(3) and add fork terminals (4) to ends.
4. Route cable through strain relief (6), then
through cut out in spool (7).
5. Pull enough cable through hole for
roughly a 1/2 an inner wrap shown.
6. Connect output wires to terminal block
(8) as shown.
7. Connect ground wire to grounding stud
(9) as shown.
8. Using an ohmmeter check for ground
faults.
9. Take the provided cable clamp (not pictured) and attach it to the wire. Then take
the cable clamp and screw it down to the
right-most screw on the brush assembly
(with the brush assembly facing upward).
10. Replace cover (2).
11. Replace latch and wind cable onto reel.
12. Install bumper stop (10).
Replacing the Output Electrical
Cord/Work Device
WARNING:
Remove power from reel before performing
any of the following procedures. Use extreme
caution, reel under tension. Avoid releasing
latch mechanism.
3
13
12
10
14
1
11
7
15
6
5
8
2
9
4
1. Pull output electrical cord from reel until
fully extended, then latch.
3. Remove zip tie (not pictured), being careful to not damage wires.
4. Remove 90 degree elbow (8).
5. Remove input electrical cord.
6. Remove 11” of outer jacket from replacement input electrical cord (input electrical
cord wires must protrude a minimum of
5
8
9
4
6” from center of collector assembly).
7. Install replacement input electrical cord
by reversing steps 1 through 4.
8. Replace access cover (1).
Replacing the Brush Holder/Brushes
13
12
10
14
1
11
4
7
15
6
1. At terminal strip (2), remove wires
connecting brushes (9) to terminal strip.
2. Remove lock nuts (10) securing brush
holder (11) to reel. Relocate cable clamp
temporarily and remove brush holder.
3. Remove brushes (12) from holder (11).
4. Install replacement brush holder/brushes
by reversing steps 1 through 3. Upon
completion of installation, adjust brush-to ring alignment by loosening nuts (13) and
sliding finger assembly (14).
3. Remove zip tie (not pictured), being careful to not damage wires.
4. At terminal strip (2), disconnect wires (9)
connecting brushes (12) to terminal strip.
5. Remove lock nuts (10) securing brush
2
holder (11) to reel. Relocate cable clamp
temporarily and remove brush holder.
6. Remove coupling nut (15).
7. Remove collector assembly.
8. Install replacement collector assembly
by reversing steps 1 through 5. Upon
completion of installation, adjust brushto-ring alignment by loosening nuts (13)
and sliding finger assembly (14).
9. Replace access cover (1).
3
5
8
2
9
www.reelcraft.com
Page 3
Page 4
Series LS 5000 Stainless Steel Cord Reels
Page 6
www.reelcraft.com
Page 5
Series LS 5000 Stainless Steel Cord Reels
Item
#
1Inlet Cord Assembly1260630602002602793602793602237602237602237260630
2Connector, 90° Cord1261140-C261140-C261140-C261140-C261140-C261140-C261140-C261140-C
3Set Screw 3/8-19 x 1/2” Pin1S47-64S47-64S47-64S47-64S47-64S47-64S47-64S47-64
4Lock Nut 10-32 Hex22S348-15S348-15S348-15S348-15S348-15S348-15S348-15S348-15
5Snap Ring2S147-25S147-25S147-25S147-25S147-25S147-25S147-25S147-25
6Spring Case Stud1261361261361261361261361261361261361261361261361
7Screw, 10-32 x 1/2”2S46-107S46-107S46-107S46-107S46-107S46-107S46-107S46-107
8Guide Arm Assembly1600057600057600057600057600057600057600057600057
9Bumper Assembly11-HS1004-A 1-HS1004-A 1-HS1004-A 1-HS1004-A 1-HS1004-A 1-HS1004-A 1-HS1004-A 1-HS1004-A
10 Spring Arbor1S400017S400017S400017S400017S400017S400017S400017S400017
11 Latch Cam1260224260224260224260224260224260224260224260224
12 Sheave Disc1260223260223260223260223260223260223260223260223
13 Strain Relief1260633260633260633260633260633260633260633260633
14 Plate Adapter1261577261577261577261577261577261577261577261577
15 Hex Screw 1/4-20 x 5/8”3S324-102S324-102S324-102S324-102S324-102S324-102S324-102S324-102
16 Collector Ring Assembly1602296602296602296602296602296602296602296602296
17 Cover1261723261723261723-W261723-W261723261723261723261723
18 Snap Ring1S140-13S140-13S140-13S140-13S140-13S140-13S140-13S140-13
19 Wire Nut3260774260774260774260774260774260774260774260774
20 Grounding Cord Assembly1600283600283600283600283600283600283600283600283
21 Lock Washer1S115-10S115-10S115-10S115-10S115-10S115-10S115-10S115-10
22 Connect Terminal1260609260609260609260609260609260609260609260609
23 Terminal Block Assembly1600205600205600205600205600205600205600205600205
24 Sheave Assembly1602790602790602790602790602790602790602790602790
25 Screw 10-32 x 3/8”5S46-105S46-105S46-105S46-105S46-105S46-105S46-105S46-105
26 Latch Plate Spring1S400018S400018S400018S400018S400018S400018S400018S400018
27 Screw 10-24 x 3/8”1S332-117S332-117S332-117S332-117S332-117S332-117S332-117S332-117
28 Screw 10-32 x 1”1300035300035300035300035300035300035300035300035
29 Latch Bumper1S400021S400021S400021S400021S400021S400021S400021S400021
30 Latch Plate Bumper1600062600062600062600062600062600062600062600062
31 Latch Bushing1260225260225260225260225260225260225260225260225
32 Base Assembly1600056600056600056600056600056600056600056600056
33 Main Shaft Kit1263124263124263124263124263124263124263124263124
34 Spacing Washer1260238260238260238260238260238260238260238260238
35 Drive Spring Assembly1504240504240504240504240504240504240504240504240
36 Spring Case Assembly1600061-1600061-1600061-1600061-1600061-1600061-1600061-1600061-1
37 Nyloc Nut 10-32 x 3/8”1S95-22S95-22S95-22S95-22S95-22S95-22S95-22S95-22
38 Single Outlet1600251602003602792-25602792-45602236-15602236-25602236-45None
39 Duplex Box Cord Assembly1NoneNoneNoneNoneNoneNoneNone602332-45
40 Triple Tap Cord Assembly1NoneNoneNoneNoneNoneNoneNoneNone
41 Flying Leads1NoneNoneNoneNoneNoneNoneNoneNone
Description
#
Req.
LS 5445
123 3
LS 5445
123 3A
LS 5425
123 3M-WC
LS 5445
123 3M-WC
LS 5415
123 3M
LS 5425
123 3M
LS 5445
123 3M
LS 5445
123 7
www.reelcraft.com
Page 7
Page 6
Series LS 5000 Stainless Steel Cord Reels
Item
#
1Inlet Cord Assembly1602002602002260630260630None262307262307
2Connector, 90° Cord1261140-C261140-C261140-C261140-C261140-C261140-C261140-C
3Set Screw 3/8-19 x 1/2” Pin1S47-64S47-64S47-64S47-64S47-64S47-64S47-64
4Lock Nut 10-32 Hex22S348-15S348-15S348-15S348-15S348-15S348-15S348-15
5Snap Ring2S147-25S147-25S147-25S147-25S147-25S147-25S147-25
6Spring Case Stud1261361261361261361261361261361261361261361
7Screw, 10-32 x 1/2”2S46-107S46-107S46-107S46-107S46-107S46-107S46-107
8Guide Arm Assembly1600057600057600057600057600057600057600057
9Bumper Assembly11-HS1004-A 1-HS1004-A 1-HS1004-A 1-HS1004-A 1-HS1004-A 1-HS1004-A 1-HS1004-A
10 Spring Arbor1S400017S400017S400017S400017S400017S400017S400017
11 Latch Cam1260224260224260224260224260224260224260224
12 Sheave Disc1260223260223260223260223260223260223260223
13 Strain Relief1260633260633260633260633260633260633260633
14 Plate Adapter1261577261577261577261577261577261577261577
15 Hex Screw 1/4-20 x 5/8”3S324-102S324-102S324-102S324-102S324-102S324-102S324-102
16 Collector Ring Assembly1602296602296602296602296602296602296602296
17 Cover1261723261723261723261723261723261723261723
18 Snap Ring1S140-13S140-13S140-13S140-13S140-13S140-13S140-13
19 Wire Nut3260774260774260774260774260774260774260774
20 Grounding Cord Assembly1600283600283600283600283600283600283600283
21 Lock Washer1S115-10S115-10S115-10S115-10S115-10S115-10S115-10
22 Connect Terminal1260609260609260609260609260609260609260609
23 Terminal Block Assembly1600205600205600205600205600205600205600205
24 Sheave Assembly1602790602790602790602790602790602790602790
25 Screw 10-32 x 3/8”5S46-105S46-105S46-105S46-105S46-105S46-105S46-105
26 Latch Plate Spring1S400018S400018S400018S400018S400018S400018S400018
27 Screw 10-24 x 3/8”1S332-117S332-117S332-117S332-117S332-117S332-117S332-117
28 Screw 10-32 x 1”1300035300035300035300035300035300035300035
29 Latch Bumper1S400021S400021S400021S400021S400021S400021S400021
30 Latch Plate Bumper1600062600062600062600062600062600062600062
31 Latch Bushing1260225260225260225260225260225260225260225
32 Base Assembly1600056600056600056600056600056600056600056
33 Cable Path Axle1263124263124263124263124263124263124263124
34 Spacing Washer1260238260238260238260238260238260238260238
35 Drive Spring Assembly1504240504240504240504240504240504240504240
36 Spring Case Assembly1600061-1600061-1600061-1600061-1600061-1600061-1600061-1
37 Nyloc Nut 10-32 x 3/8”1S95-22S95-22S95-22S95-22S95-22S95-22S95-22
38 Single Outlet1NoneNoneNoneNoneNoneNoneNone
39 Duplex Box Cord Assembly1602333-45602255-45NoneNoneNoneNoneNone
40 Triple Tap Cord Assembly1NoneNone602498602497NoneNoneNone
41 Flying Leads1NoneNoneNoneNoneNone602353-25602353-45
Description
#
Req.
LS 5445
123 7A
LS 5445
123 7B
LS 5445
123 9
LS 5445
123 9G
LS 5400
LS 5425
123 X
LS 5445
123 X
Page 8
www.reelcraft.com
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