Reelcraft LPD80000 User Manual [en, es, fr]

Operating Instructions

Series LP80000 / LPD80000
Spring Driven Hose Reels

LP82000 OLP LP83000 OLP
LPD83000 OLP LPD84000 OLP

IMPORTANT

Read this manual carefully before installing,

operating or servicing this equipment.

Dimensional Data

B

Part # A B C D E F

D

A

Personal Safety

Personal injury and/or equipment damage
may result if proper safety precautions are
not observed.

• Ensure that reel is properly installed
before connecting input and output
hoses.

• Bleed fluid/gas pressure from system
before servicing reel.

• Before connecting reel to supply line,
ensure that pressure does not exceed
maximum working pressure rating of
reel.

C

• Remember, even low pressure is very
dangerous and can cause personal in-

jury or death.

• Be aware of machinery and personnel
in work area.

• If a leak occurs in the hose or reel, re­move system pressure immediately.

• A high tension spring assembly is con­tained within the reel. Exercise extreme
caution.

LP82000 OLP 25.375” 24” 10 6” 15.375” 9.375”

LP83000 OLP 25.375” 24” 10 6” 15.375” 9.375”

E

F

LPD83000 OLP 25.375” 24” 10.5” 7.875” 17.75” 9.375”

LPD84000 OLP 25.375” 24” 10.5” 7.875” 17.75” 9.375”

• Pull hose from reel by grasping the
hose itself, not the control valve.

• If reel ceases to unwind or rewind,
remove system pressure immediately.
Do not pull or jerk on hose!

• Treat and respect the hose reel as any
other piece of machinery, observing all
common safety practices.

Reelcraft Industries, Inc. • 2842 E Business Hwy 30, Columbia City, IN 46725
Ph: 800-444-3134 / 260-248-8188 • Fax: [phone]
Customer Service: 855-634-9109 • [e-mail] • www.reelcraft.com

Form# 1161-1004 Rev: 5/2013

Series LP80000 / LPD80000 Spring Driven Hose Reels

INSTALLATION INSTRUCTIONS

WARNING: Ensure that reel, hose, and

equipment are properly grounded. Use an
ohmmeter to check ground continuity.

Mounting

CAUTION: Unless reel was specified different-

ly when ordering, maximum installation height
is 16 feet. Do not exceed this distance.

Maximum Operating Temperature:

Low pressure (300 psi) = 150°F (66°C)

1. Unpack and inspect reel for damage.
Turn by hand to check for smooth opera­tion. Check for completeness.

2. Configure reel for top, side or bottom
hose dispensing by removing the bolts
(2) from one side of the guide roller
bracket and loosening the four guide arm
bolts (3) on each side of the hose reel.
Rotate and remove each guide arm then
reinstall in the desired configuration. If
bottom wind is desired, bolts (13) and
bolts (2) must be removed and replaced
after the guide arm is in position.

CAUTION: When changing guide arm
positions, the U-bolt must be placed in the
proper location as instructed in figure A. The
reel can “latch out” during use if this instruc­tion is not adhered to.

3. Position reel on floor, wall, or ceiling.
Secure into place using four (customer
supplied) bolts.

Installing the Input Hose

WARNING: Ensure that supply line pressure

does not exceed maximum working pressure

rating of reel. Apply pipe thread sealant to all
threads on standard reels. Do not overtighten
connection. Recommended torque not to
exceed 70 ft. lb.

CAUTION

input. Do not use rigid plumbing. The use of
rigid plumbing may void the warranty.

1. Apply thread sealant as directed and con-

2. For standard shaft and swivel reels, con-

: Use flexible hose connection at

nect swivel (12) to main shaft input (5).

nect customer supplied inlet hose (4) to
swivel input as indicated in illustration.

Installing the Output Hose

WARNING: Use extreme caution; reel under

tension. Avoid releasing latch mechanism.

CAUTION: Apply pipe thread sealant to all

threads on standard reels. Do not overtighten
connection. Recommended torque not to
exceed 70 ft. lb.

1. Manually turn sheave (6) until spring is
tight, back off 3 turns, then latch.

2. Route output hose (7) through roller
bracket (1), U-bolts (8), then through
cutout (9) in spool as indicated in illus­tration.

3. Connect output hose (7) to gooseneck
(10) as indicated in illustration.

4. Verify U-bolt position conforms with
guide arm position using label inside
spool. Tighten nuts (11) on U-bolt (8).

5. Charge hose. Momentarily open control
valve to purge hose of gases. When fluid
appears at control valve, close valve.
With hose fully charged, release latch and
wind output hose onto reel.

6. Install hose bumper assembly.

ADJUSTMENTS

WARNING: Use extreme caution; reel under

tension. Avoid releasing latch mechanism.
If necessary, adjust spring tension on reel by
manually adding or removing wraps of hose
from spool, one wrap at a time, until desired
tension is obtained. Manually add wraps to
increase tension. Remove wraps to decrease
tension.

CAUTION: When adding wraps of hose, add

just enough wraps to achieve the desired
tension without exceeding the winding mecha­nism’s spring capacity. Properly tensioned
reels allow all hose to be freely removed from
the spool until the point of U-bolt contact.
Damage to the winding mechanism will result
if spring is over-tensioned.

SERVICE INSTRUCTIONS

User servicing of the reel is limited to replac­ing input/output hoses only. Refer all other
repairs to an authorized service person or
directly to Reelcraft. Failure to do so may
result in personal injury and/or equipment
damage and may void the warranty.

WARNING: Rewind hose on reel, then bleed

pressure from system before performing the
following procedures.

CAUTION: Remove all spring tension before

disassembling the hose reel. Do not attempt to
open the riveted spring case assembly.

1. Replace hoses in accordance with proce­dures given in “Installation Instructions”
section of this manual.

2. All mating moving parts have been fac­tory lubricated as required.

Page 2

Figure A

www.reelcraft.com

Series LP80000 / LPD80000 Spring Driven Hose Reels

ITEM DESCRIPTION

1 Swivel assembly 1 S600979-1 S600979-1 1 S600979-1 S600979-1
2 5/16-18 x 1/2” hex flange screw 4 S2-51 S2-51 4 S44-10 S44-10
3 Guide arm 2 261299 261299 2 261299 261299
4 Spring & case assembly 1 S600645-2 6006945-1 1 S600645-3 S600645-3
5 U-bolt 1 3-117440 5-117440 1 5-117440 261395
6 5/16-18 locknut 8 300107 300107 4 300107 300107
7 Roller bracket assembly 1 S600642 S600642 1 S600642 S600705

9 1/4-20 locknut 2 300070 300070 8 300070 300070
12 3/8-16 x 5/8” screw 9 S44-2 S44-2 9 S44-2 S44-2
13 1 3/8” snap ring 2 S140-34 S140-34 2 S140-34 S140-34
14 Bearing & nut-sert assembly 1 S600651 S600651 1 S600651 S600651
15 Ratchet, flow casting 1 261306-2 261306-2 1 S261590-1 S261591-1
16 Spool spacer --- None None 1 261393 261393
17 1/2-20 x 5/8” hex nut 1 S280-8 S280-8 1 S280-8 S280-8
18 3/8-16 hex nut ** --- None None 1 S281-6 S281-6
18 10-32 Nyloc nut --- None None 1 S82-15 S82-15
19 Base & upright assembly 1 600641 600641 1 600704 600704
20 Latch spring stud ** --- None None 1 261351 261351
20 Shoulder screw --- None None 1 S393-2 S393-2
21 Latch spring 1 S260067 S260067 1 S260067 S260067
22 Latch pawl assembly 1 S600018 S600018 1 S600018 S600018
23 Bearing & flange assembly 1 S600644 S600644 1 S600644 S600644
24 Sheave, hose opening 1 600649 600649 1 261307 261307
25 Pipe plug 1 S183-53 S183-54 1 S183-54 261396
26 Sheave, springcase --- None None 1 261308 261308
27 Screw, 1/4-20 x 2 1/2” --- None None 8 S2-411 S2-411
28 Screw, 5/16-18 x 2 1/2” --- None None 3 S2-511 S2-511

QTY

LP82000 OLP LP83000 OLP

(LP)

QTY

LPD83000 OLP LPD84000 OLP

(LPD)

www.reelcraft.com

**Prior to March 2012

Page 3