ReelCraft L 70075 123 3B User Manual

Operating Instructions
Series L 70000 Spring Driven Cord Reels
Model Numbers:
L 70075 123 3 L 70100 123 7 L 70075 123 X L 70100 123 3 L 70075 123 7A L 70075 L 70075 123 3A L 70100 123 7A L 70100 123 X L 70100 123 3A L 70075 123 9 L 70100 L 70075 123 3B L 70100 123 9 L 70100 124 X L 70100 123 3B L 70075 123 9G L 70100 124 L 70075 123 7 L 70100 123 9G
Dimensions
A 20 1/4”
B 19 3/4”
C 7 7/8”
D 3 7/8”
E 12 1/2”
SAFETY
Personal injury and/or equipment damage may result if proper safety precautions are not observed.
• Ensure that only a qualified electrician installs/services this equipment.
• Ensure that power supply voltage does not exceed maximum voltage rating of reel.
• Ensure that all electrical power is removed from reel before servicing.
• A high-tension spring assembly is contained within the reel. Exercise extreme caution.
• Check for frayed and/or broken wires before each use. Pull electrical cord from reel by grasping the electrical cord itself, not the work device.
• If an electrical malfunction should occur, remove power from reel immediately.
IMPORTANT
Read this manual carefully before installing,
operating or servicing this equipment.
• Ensure that reel, electrical cord, and equipment being serviced are properly grounded. Use an ohmmeter to check ground continuity.
• If reel ceases to unwind or rewind, remove power immediately. Do not pull or jerk on electrical cord!
• Treat and respect the reel as any other piece of machinery, observing all common safety practices.
• All cord reels with flying leads must be hard wired into the electrical circuit to ensure proper function.
WARNING: Even low voltage can cause irreparable damage or death! Exercise extreme caution while operating or servicing this equipment.
Form# 1287-916 Rev: 4/2017
Reelcraft Industries, Inc. • 2842 E Business Hwy 30, Columbia City, IN 46725 Ph: 800-444-3134 / 260-248-8188 • Fax: 800-444-4587 / 260-248-2605 Customer Service: 855-634-9109 • reelcraft@reelcraft.com • www.reelcraft.com
Series L 70000 Spring Driven Cord Reels
Installation Instructions
Mounting
CAUTION:
Unless reel was specified differently when ordering, maximum instal­lation height is 16 feet. Do not exceed this distance. Ensure that only a qualified electrician installs/services this equipment. Observe appli­cable NEC, OSHA, and local codes when installing this equipment. Installation of GFCI cord reels should be performed by a qualified and licensed professional in accordance with local building codes and applicable NEC standards.
WARNING:
Use only 12/3 or 12/4 SEOOW cable for input wiring. Ensure that appli­cation does not exceed electrical rating of reel.
1. Feed input cable (1) through elbow (2) and main shaft.
2. Screw elbow (2) onto reel.
3. Connect input wires (3) and collector ring wires (4) together using wire nuts (5).
4. Take the provided zip tie (not pictured) and zip tie the input cable wires together closest to the slip ring.
5. Assemble cover (6) to reel.
Installing the Output Electrical Cable: 15 and 20 AMP Models
10
6
7
1
8
4
5
2
1. Unpack and inspect the reel for damage. Turn by hand to check for smooth operation. Check for completeness.
2. Configure reel for top, side or bottom-wind (bottom-wind for con­stant tension reels only) electrical cable dispensing by removing bolts (1) securing guide arm bracket (2).
3. Determine new guide arm bracket location and remove corre­sponding bolts. Position guide arm bracket to reel and replace bolts.
4. Position reel on floor, wall or ceiling. Secure into place using four (customer supplied) screws or bolts (3).
Installing the Input Electrical Cable: 15 and 20 AMP Models
1
4
3
2
6
3
9
WARNING:
Select output cable in accordance with power requirement of apparatus to be supplied. Ensure that application does not exceed electrical rating of reel. Use extreme caution, reel under tension. Avoid releasing latch mechanism.
1. Manually turn sheave (1) until spring is tight, back off 2 turns and latch.
2. Remove access cover (2).
3. Remove 6” of output cable outer jacket (3) and add fork terminals (4) to ends.
4. Route cable through strain relief (6), then through cut out in spool (7).
5. Pull enough cable through hole for roughly a 1/2 an inner wrap shown.
6. Connect output wires to terminal block (8) as shown.
7. Connect ground wire to grounding stud (9) as shown.
8. Using an ohmmeter check for ground faults.
9. Take the provided cable clamp (not pictured) and attach it to the wire. Then take the cable clamp and screw it down to the right­most screw on the brush assembly (with the brush assembly fac­ing upward).
10. Replace cover (2).
11. Replace latch and wind cable onto reel.
12. Install bumper stop (10).
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Series L 70000 Spring Driven Cord Reels
Figure A
3
12
13
11
5
10
8
14
2
1
9
4
6
7
15
Replacing the Output Cord/Work Device (figure A)
WARNING:
Remove power from reel before performing any of the following proce­dures. Use extreme caution, reel under tension. Avoid releasing latch mechanism.
1. Pull output electrical cord from reel until fully extended, then latch.
2. Remove output bumper stop (3).
3. Remove access cover (1).
4. Disconnect output electrical cord/work device (4) at terminal strip (2).
5. Remove cable clamp.
6. Remove strain relief (5). Remove output electrical cord/work device.
7. Install replacement electrical cord/work device by reversing steps 2 through 5.
8. Release latch and rewind electrical cord on reel.
9. Replace access cover (1) and bumper stop (3).
Replacing the Input Cord (figure A)
WARNING:
All cord reels with GFCI receptacles must be hard wired into the electri­cal circuits. Use of 2 or 3 prong plugs may cause a potential malfunction of the GFCI receptacle.
1. Remove access cover (1).
2. Remove wire nuts (6) securing input electrical cord to collector assembly (7).
3. Remove zip tie (not pictured), being careful to not damage wires.
4. Remove 90 degree elbow (8).
5. Remove input electrical cord.
6. Remove 11” of outer jacket from replacement input electrical cord (input electrical cord wires must protrude a minimum of 6” from center of collector assembly).
7. Install replacement input electrical cord by reversing steps 1 through 4.
8. Replace access cover (1).
Replacing the Brush Holder/Brushes (figure A)
1. At terminal strip (2), remove wires connecting brushes (9) to ter­minal strip.
2. Remove lock nuts (10) securing brush holder (11) to reel. Relocate cable clamp temporarily and remove brush holder.
3. Remove brushes (12) from brush holder (11).
4. Install replacement brush holder/brushes by reversing steps 1 through Upon completion of installation, adjust brush-to-ring alignment by loosening nuts (13) and sliding finger assembly (14).
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