Reelcraft H Stainless Steel Hand Crank Hose Reels User Manual [en, es, fr]

Operating Instructions
Series H Stainless Steel Hand Crank Hose Reels
Medium Pressure Model Numbers:
HS18000 M HS28000 M HS29005 M HS18000 M-S HS28000 M-S HS29005 M-S HS19000 M HS29000 M HS19000 M-S HS29000 M-S
IMPORTANT
Read this manual carefully before installing, operating
or servicing this equipment.
Dimensions
HS18000
HS19000 A 19” 19” 18 7/8” B 20” 20” 14” C 15” 15” 10” D 10” 16” 16” E 12 1/2” 18 1/2” 18 1/2” F 5 3/4” 5 3/4” 5-3/4” G 17 3/4” 17 3/4” 15 3/16”
HS28000 HS29000
HS29005
G
A
B
SAFETY
Personal injury and/or equipment damage may result if proper safety precautions are not observed.
• Ensure that reel is properly installed before connecting input and output hoses.
• Bleed fluid/gas pressure from system before servicing reel.
• Before connecting reel to supply line, ensure that pressure does not exceed maximum working pressure rating of reel.
• Remember, even low pressure is very dangerous and can cause personal injury or death.
• Be aware of machinery and personnel in work area.
• A high tension spring assembly is contained within the reel. Exercise extreme caution.
• Pull hose from reel by grasping the hose itself, not the control valve.
• Ensure that reel, hose, and equipment being serviced are
properly grounded. Use an ohmmeter to check ground continuity.
• If reel ceases to unwind or rewind, remove system pressure immediately. Do not pull or jerk on hose!
C
F
E
D
• If a leak occurs in the hose or reel, remove system pressure immediately.
Reelcraft Industries, Inc. • 2842 E Business Hwy 30, Columbia City, IN 46725 Ph: 800-444-3134 / 260-248-8188 • Fax: 800-444-4587 / 260-248-2605 Customer Service: 855-634-9109 • reelcraft@reelcraft.com • www.reelcraft.com
Form# 830-696A Rev: 6/2013
Series H Stainless Steel Hand Crank Hose Reels
INSTALLATION INSTRUCTIONS
MOUNTING
1. Inspect reel for shipping damage.
Turn by hand to check for smooth operation. Check for completeness.
2. Position reel to mounting surface and
secure into place, using four (cus­tomer supplied) screws or bolts (1).
CONNECTING HOSE(S) Warning: Ensure that supply line
pressure does not exceed maximum working pressure rating of reel. Apply pipe thread sealant to all threads.
1. Connect supply line to swivel/input
shaft (2). It is recommended that a flexible hose connector be used to compensate for any offset between the supply line and swivel.
2. Route output hose through hose
clamp (3).
3. Thread output hose fitting to swivel/
street ell (4). Tighten securely.
4. Tighten hose clamp (3).
5. Fully extend and charge hose. Momemtarily open control valve to purge hose of gases. When fluid appears at control valve, close vavle. With hose still fully charged, rewind hose onto reel.
ADJUSTMENTS
REEL DRAG
Adjust reel drag by tightening or loosen­ing brass set screw (5) (part #4), located at end of reel opposite swivel.
SERVICE INSTRUCTIONS
Maintain reel by following the service instructions given below. Refer all other repairs, other than those listed, only to an authorized service person or directly to Reelcraft. Failure to do so can result in personal injury and/or equipment damage and may void the warranty.
Warning: Bleed pressure from system before performing the following proce­dures.
Note: When installing replacement hoses, apply pipe thread sealant to all threads.
REPLACING HOSES
1. Refer to drawings below for help with replacing/installing the hoses.
4
3
2
4
3
2
1
5
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Series H Stainless Steel Hand Crank Hose Reels
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3
7
6
5
4
3
10
2
9
3
7
9
11
12
12
12
2
1
10
20
8
19
10
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13
15
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17
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21
3
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Page 3
Series H Stainless Steel Hand Crank Hose Reels
Item
#
1 3/8-16 x 3/8” Set Screw 1 S57-600 S57-600 S57-600 S57-600 S57-600 2 1-1/4” Snap Ring 3 S147-26 S147-26 S147-26 S147-26 S147-26 3 Hub and Bushing Assembly 4 S600640 600664 S600640 600664 600664 4 3/8-16 x 1/2” Set Screw 1 S57-651 S57-651 S57-651 S57-651 S57-651 5 Lock Handle Assembly 1 600146 600146 600146 600146 600146 6 Spool Assembly 1 600158 600158 600158 600158 600147 7 1/4-20 x 5/8” Hex Screw 12 S347-42 S347-42 S347-42 S347-42 S347-42 8 Stainless Steel Washer 2 S108-4 S108-4 S108-4 S108-4 S108-4
9 3/8-16 x 1/2” Set Screw 2 300006 S47-53 S47-53 S47-53 S47-53 10 1/4-20 Hex Nut 12 S73-4 S73-4 S73-4 S73-4 S73-4 11 Inlet Shaft 1 602308 602308 None None 602308 12 Swivel Assembly 1 600111-2 600111-2 S600091-2 S600091-2 600111-2 13 Drive Shaft 1 260385 260385 260385 260385 260385 14 Crank and Handle Assembly 1 S600148 S600148 S600148 S600148 S600148 15 Side Support Panel 2 260382 260382 260382 260382 260382 16 5/16-18 Lock Nut 4 S73-5 S73-5 S73-5 S73-5 S73-5 17 5/16-18 x 1/2” Hex Screw 4 S347-51 S347-51 S347-51 S347-51 S347-51 18 Cross Brace 2 260416 260416 260416 260416 260383 19 1/4-20 x 3/8” Nyloc Nut 2 S96-13 S96-13 S96-13 S96-13 S96-13 20 U-bolt 1 260242 260242 260388 260388 260242 21 Shaft & Street Ell Assembly 1 None None 600154 600154 None
Reel Inlet Connection 1/2” FPT 1/2” FPT 3/4” FPT 3/4” FPT 1/2” FPT Max. Operating Pressure 3000 PSI 3000 PSI 3000 PSI 3000 PSI 3000 PSI Max. Operating Temperature 210° F 210° F 210° F 210° F 210° F
Description
#
HS18000 M HS18000 M-S HS19000 M HS19000 M-S HS28000 M
Req.
Item
#
1 3/8-16 x 3/8” Set Screw 1 S57-600 S57-600 S57-600 S57-600 S57-600
2 1-1/4” Snap Ring 3 S147-26 S147-26 S147-26 S147-26 S147-26
3 Hub and Bushing Assembly 4 600664 S600640 600664 S600640 600664
4 3/8-16 x 1/2” Set Screw 1 S57-651 S57-651 S57-651 S57-651 S57-651
5 Lock Handle Assembly 1 600146 600146 600146 600146 600146
6 Spool Assembly 1 600147 600147 600158 600147 600147
7 1/4-20 x 5/8” Hex Screw 12 S347-42 S347-42 S347-42 S347-42 S347-42
8 Stainless Steel Washer 2 S108-4 S108-4 S108-4 S108-4 S108-4
9 3/8-16 x 1/2” Set Screw 2 S47-53 S47-53 S47-53 S47-53 S47-53 10 1/4-20 Hex Nut 12 S73-4 S73-4 S73-4 S73-4 S73-4 11 Inlet Shaft 1 602308 None None None None 12 Swivel Assembly 1 600111-2 S600091-2 S600091-2 S600091-2 S600091-2 13 Drive Shaft 1 260385 260385 260385 260385 260385 14 Crank and Handle Assembly 1 S600148 S600148 S600148 S600148 S600148 15 Side Support Panel 2 260382 260389 260382 260389 260389 16 5/16-18 Lock Nut 4 S73-5 S73-5 S73-5 S73-5 S73-5 17 5/16-18 x 1/2” Hex Screw 4 S347-51 S347-51 S347-51 S347-51 S347-51 18 Cross Brace 2 260383 260383 260383 260383 260383 19 1/4-20 x 3/8” Nyloc Nut 2 S96-13 S96-13 S96-13 S96-13 S96-13 20 U-bolt 1 260242 260388 260388 260388 260388 21 Shaft & Street Ell Assembly 1 None 600154 600154 600154 600154
Reel Inlet Connection 1/2” FPT 3/4” FPT 3/4” FPT 3/4” FPT 3/4” FPT Max. Operating Pressure 3000 PSI 3000 PSI 3000 PSI 3000 PSI 3000 PSI Max. Operating Temperature 210° F 210° F 210° F 210° F 210° F
Description
#
HS28000 M-S HS29000 M HS29000 M-S HS29005 M HS29005 M-S
Req.
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