Reelcraft H Hand Crank Hose Reels User Manual [en, es, fr]

Operating Instructions
Series H Hand Crank Hose Reels
Low, Medium and High Pressure Model Numbers:
H16000 H28000 H18000 M H28000 M H18000 H28005 H18005 M H29000 M H18005 H29000 H18006 M H16000 H H19000 H29005 H19000 M H26000 H H26000 H16000 M H26000 M H28000 H
IMPORTANT
or servicing this equipment.
Dimensions
H16000 (M/H)
H18000 (M)
H19000 (M) A 19” 19” 20 1/8” 18 7/8” 20 1/8” 20 1/8” B 20” 20” 14” 14” 14” 14” C 15” 15” 10” 10” 10” 10” D 10” 16” 16” 16” 10” 6 3/8”
E 12 1/2” 18 1/2” 18 1/2” 18 1/2” 12 1/2” 8” F 5 3/4” 5 3/4” 5 3/4” 5 3/4” 5 3/4” 5 3/4”
G 17 3/4” 17 3/4” 17 3/4” 15 3/16” 17 3/4” 17 3/4”
H26000 (M/H) H28000 (M/H)
H29000 (M)
H28005 H29005 H18005 (M) H18006 M
G
A
B
C
F
E
D
SAFETY
Personal injury and/or equipment damage may result if proper safety precautions are not observed.
• Ensure that reel is properly installed before connecting input and output hoses.
• Bleed fluid/gas pressure from system before servicing reel.
• Before connecting reel to supply line, ensure that pressure does not exceed maximum working pressure rating of reel.
• Remember, even low pressure is very dangerous and can cause personal injury or death.
• Be aware of machinery and personnel in work area.
• If a leak occurs in the hose or reel, remove system pressure immediately.
Reelcraft Industries, Inc. • 2842 E Business Hwy 30, Columbia City, IN 46725 Ph: 800-444-3134 / 260-248-8188 • Fax: 800-444-4587 / 260-248-2605 Customer Service: 855-634-9109 • reelcraft@reelcraft.com • www.reelcraft.com
• A high tension spring assembly is contained within the reel. Exercise extreme caution.
• Pull hose from reel by grasping the hose itself, not the control valve.
• Ensure that reel, hose, and equipment being serviced are
properly grounded. Use an ohmmeter to check ground continuity.
• If reel ceases to unwind or rewind, remove system pressure immediately. Do not pull or jerk on hose!
• Treat and respect the hose reel as any other piece of machinery, observing all common safety practices.
Form# 830-696 Rev: 6/2013
Series H Hand Crank Hose Reels
INSTALLATION INSTRUCTIONS
MOUNTING
1. Inspect reel for shipping damage. Turn by hand to check for smooth operation. Check for completeness.
2. Position reel to mounting surface and secure into place, using four (cus­tomer supplied) screws or bolts (1).
CONNECTING HOSE(S) Warning: Ensure that supply line
pressure does not exceed maximum working pressure rating of reel. Apply pipe thread sealant to all threads.
1. Connect supply line to swivel/input shaft (2). It is recommended that a flexible hose connector be used to compensate for any offset between the supply line and swivel.
2. Route output hose through hose clamp (3).
3. Thread output hose fitting to swivel/ street ell (4). Tighten securely.
4. Tighten hose clamp (3).
5. Fully extend and charge hose. Momemtarily open control valve to purge hose of gases. When fluid appears at control valve, close vavle. With hose still fully charged, rewind hose onto reel.
ADJUSTMENTS
REEL DRAG
Adjust reel drag by tightening or loosen­ing brass set screw (5) (part #4), located at end of reel opposite swivel.
SERVICE INSTRUCTIONS
Maintain reel by following the service instructions given below. Refer all other repairs, other than those listed, only to an authorized service person or directly to Reelcraft. Failure to do so can result in personal injury and/or equipment damage and may void the warranty.
Warning: Bleed pressure from system before performing the following proce­dures.
Note: When installing replacement hoses, apply pipe thread sealant to all threads.
REPLACING HOSES
1. Refer to drawings below for help with replacing/installing the hoses.
4
3
2
4
3
2
1
5
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Series H Hand Crank Hose Reels
11
12
2
9
3
7
9
9
3
7
6
5
4
3
12
12
11 2
2
1
3
20
19
10
18
13
17
16
15
14
Item
#
1 3/8-16 x 3/8” Set Screw 1 300089 300089 300089 300089 300089 300089 300089 2 1-1/4” Snap Ring 2 300007 300007 300007 300007 300007 300007 300007 3 Hub and Bushing Assembly 4 S600640 S600640 S600640 S600640 S600640 S600640 S600640 4 3/8-16 x 1/2” Set Screw 1 300099 300099 300099 300099 300099 300099 300099 5 Lock Handle Assembly 1 S280109 S280109 S280109 S280109 S280109 S280109 S280109 6 Spool Assembly 1 280101 280101 280101 280102 280102 280102 280103 7 5/16-12 x 5/8” Screw 12 S317-31 S317-31 S317-31 S317-31 S317-31 S317-31 S317-31
9 3/8-16 x 1/2” Set Screw 2 300006 300006 300006 300006 300006 300006 300006 11 Inlet Shaft 1 602316 602317 602317 602316 602317 602317 602317 12 Swivel Assembly 1 S600886 S600923-2 S600923-2 S600886 S600923-2 S600923-2 600157 13 Drive Shaft 1 602284 602284 602284 602284 602284 602284 602284 14 Crank and Handle Assembly 1 S600102 S600102 S600102 S600102 S600102 S600102 S600102 15 Side Support Panel 2 280000 280000 260341 280000 280000 260341 280000 16 5/16-18 Lock Nut 4 300107 300107 300107 300107 300107 300107 300107 17 5/16-18 x 1/2” Hex Screw 4 S2-51 S2-51 S2-51 S2-51 S2-51 S2-51 S2-51 18 Cross Member 2 280001 280001 280001 280014 280014 280014 280001 19 1/4-20 Nyloc Nut 2 261650-1 261650-1 261650-1 261650-1 261650-1 261650-1 261650-1 20 U-bolt 1 3-117440 3-117440 3-117440 3-117440 3-117440 3-117440 3-117440
Reel Inlet Connection 3/8” FPT 1/2” FPT 1/2” FPT 3/8” FPT 1/2” FPT 1/2” FPT 3/8” FPT Max. Operating Pressure 500 PSI 1000 PSI 1000 PSI 1000 PSI 1000 PSI 1000 PSI 3000 PSI Max. Operating Temperature 150° F 150° F 150° F 150° F 150° F 150° F 210° F
Description
#
Req.
H16000 H18000 H18005 H26000 H28000 H28005 H16000 M
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Page 3
Series H Hand Crank Hose Reels
Item
#
1 3/8-16 x 3/8” Set Screw 1 300089 300089 300089 300089 300089 300089 300089 2 1-1/4” Snap Ring 2 300007 300007 300007 300007 300007 300007 300007 3 Hub and Bushing Assembly 4 S600640 S600640 S600640 S600640 S600640 S600640 S600640 4 3/8-16 x 1/2” Set Screw 1 300099 300099 300099 300099 300099 300099 300099 5 Lock Handle Assembly 1 S280109 S280109 S280109 S280109 S280109 S280109 S280109 6 Spool Assembly 1 280103 280103 280102 280102 280103 280102 280102 7 5/16-12 x 5/8” Screw 12 S317-31 S317-31 S317-31 S317-31 S317-31 S371-31 S317-31
9 3/8-16 x 1/2” Set Screw 2 300006 300006 300006 300006 300006 300006 300006 11 Inlet Shaft 1 602317 602317 602317 602317 602317 602317 602317 12 Swivel Assembly 1 S600300-2 S600300-2 600157 S600300-2 S602110 S602110 S602110 13 Drive Shaft 1 602284 602284 602284 602284 602284 602284 602284 14 Crank and Handle Assembly 1 S600102 S600102 S600102 S600102 S600102 S600102 S600102 15 Side Support Panel 2 280000 260341 280000 280000 280000 280000 280000 16 5/16-18 Lock Nut 4 300107 300107 300107 300107 300107 300107 300107 17 5/16-18 x 1/2” Hex Screw 4 S2-51 S2-51 S2-51 S2-51 S2-51 S2-51 S2-51 18 Cross Member 2 280001 280001 280014 280014 280001 280014 280014 19 1/4-20 Nyloc Nut 2 261650-1 261650-1 261650-1 261650-1 261650-1 261650-1 261650-1 20 U-bolt 1 3-117440 3-117440 3-117440 3-117440 3-117440 3-117440 3-117440
Reel Inlet Connection 1/2” FPT 1/2” FPT 3/8” FPT 1/2” FPT 3/8” FPT 3/8” FPT 1/2” FPT Max. Operating Pressure 3000 PSI 3000 PSI 3000 PSI 3000 PSI 5000 PSI 5000 PSI 5000 PSI Max. Operating Temperature 210° F 210° F 210° F 210° F 210° F 210° F 210° F
Description
#
H18000 M H18005 M H26000 M H28000 M H16000 H H26000 H H28000 H
Req.
Item
#
1 3/8-16 x 3/8” Set Screw 1 300089 300089 300089 300089 300089 2 1-1/4” Snap Ring 4 300007 300007 300007 300007 300007 3 Hub and Bushing Assembly 4 S600640 S600640 S600640 S600640 S600640 4 3/8-16 x 1/2” Set Screw 1 300099 300099 300099 300099 300099 5 Lock Handle Assembly 1 S280109 S280109 S280109 S280109 S280109 6 Spool Assembly 1 280101 280103 280102 280102 600113 7 5/16-12 x 5/8” Screw 12 S317-31 S317-31 S317-31 S317-31 S317-31
9 3/8-16 x 1/2” Set Screw 2 300006 300006 300006 300006 300006 11 Shaft & Street Ell Assembly 1 600152 600217 600152 600217 600152 12 Swivel Assembly 1 S602026 S602026 S602026 S602026 S602026 13 Drive Shaft 1 602284 602284 602284 602284 602284 14 Crank and Handle Assembly 1 S600102 S600102 S600102 S600102 S600102 15 Side Support Panel 2 280000 280000 280000 280000 260341 16 5/16-18 Lock Nut 4 300107 300107 300107 300107 300107 17 5/16-18 x 1/2” Hex Screw 4 S2-51 S2-51 S2-51 S2-51 S2-51 18 Cross Member 2 280001 280001 280014 280014 280014 19 1/4-20 Nyloc Nut 2 261650-1 261650-1 261650-1 261650-1 261650-1 20 U-bolt 1 5-117440 5-117440 5-117440 5-117440 5-117440
Reel Inlet Connection 3/4” FPT 3/4” FPT 3/4” FPT 3/4” FPT 3/4” FPT Max. Operating Pressure 1000 PSI 3000 PSI 1000 PSI 3000 PSI 1000 PSI Max. Operating Temperature 150° F 210° F 150° F 210° F 150° F
Description
#
Req.
H19000 H19000 M H29000 H29000 M H29005
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