ReelCraft FE9200 OLP, FE9300 OLP, FE9350 OLP, FE9400 OLP, FE9450 OLP Operating Instructions Manual

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Operating Instructions
Series FE9000 Fuel Hose Reels
Low Pressure Model Numbers:
FE9200 OLP FE9300 OLP FE9350 OLP FE9400 OLP FE9450 OLP
Dimensions
A 26 1/4”
B 24 1/8”
C 4 3/4”
D 12”
E 7 3/4”
Four 7/16” diameter mounting holes
INSTALLATION:
LUBRICATION:
REPLACING HOSE:
ADJUSTMENTS:
F 22 1/4”
1. Do not use reel at higher pressures or temperatures than listed on the back
G 12 1/4”
H 13 7/8”
J 26 3/8”
The swivel union is packed separately in the reel carton, use teflon tape to assure a satisfactory seal. A flexible hose connection must be used between the hose reel inlet and the source of supply to prevent possible misalignment and binding. Non flexible connections will void the warranty, pressure rating of inlet hose must be equal to or more than the pressure rating of the reel. Consult factory for proper spring when installing reels above 16 ft.
Hose reel spring and bearings are factory lubricated and require no further lubrication.
1. Wind spool flange clockwise-facing swivel-until spring is tight.
2. Back off three turns and latch.
3. Insert hose through roller guide.
4. Connect hose fitting to female outlet ell.
To adjust spring tension, add or remove wraps of hose from the spool, one wrap at a time until desired tension is obtained.
of this bulletin.
2. Remove all spring tension before beginning dissassembly process.
3. Reel spring motor case is permanently sealed. Any attempt to remove the spring motor may cause serious injury.
SAFETY
REPAIRS:
MODIFICATION:
Reelcraft Industries, Inc. • 2842 E Business Hwy 30, Columbia City, IN 46725 Ph: 800-444-3134 / 260-248-8188 • Fax: 800-444-4587 / 260-248-2605 Customer Service: 855-634-9109 • reelcraft@reelcraft.com • www.reelcraft.com
Extensive repairs should be performed only by an authorized serviceman or factory to avoid damage which may void your warranty. Remove all spring tension before beginning disassembly process.
Hose latching mechanism can be removed for constant tension applications.
Form# 613-193A Rev: 9/2012
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Series FE9000 Fuel Hose Reels
11
10
9
8
7
6
5
4
3
3
2
1
12
13
37
14 15
36
6
1
38
16
17 9 1
3334
18 7 19
303132
20
4
21
22
23
2
24
25
26
27
28
29
6
39
40
41
3
42
43
6
3
44
Item
#
1 1/4-20 x 1/2” hex screw 16 S2-41 24 Latch pawl assembly 1 600454 2 Side frame 2 270009 25 Latch spring 1 260067-1 3 3/8-16 hex flange nut 12 S281-6 26 Latch bushing 1 400012 4 Pillow block 2 600416 27 10-32 x 7/8” screw 1 S20-110 5 End frame support 1 270012 28 Hose assembly 1 None 6 3/8-16 x 5/8” mach. screw 8 S44-2 29 Hose bumper assembly 1 None 7 3/8-16 x 1 3/4” screw 4 S44-8 30 Guide roller pin - long 2 270016 8 Support shaft 1 260899 31 Guide roller pin - short 2 270015
9 Snap ring 6 S140-34 32 Guide roller 2 262436-5.468 10 Spring case assembly 1 600413-1 33 Guide roller 2 262436-2.968 11 Spring arbor 1 260888 34 Guide roller post 4 270014 12 Spool assembly 1 600415 36 Hose guide roller plate 1 270011 13 Inlet tube 1 260893 37 5/16-18 x 1/2” hex screw 4 S2-51 14 Hose outlet support 1 270029 38 1/4-20 hex nut 8 S281-4 15 #10 x 3/8” self tap screw 1 S32-136 39 Guide roller plate SW 1 270045 16 Reducing bushing 1 300080 40 SW support bracket 1 270043 17 90° female NPT ell 1 270028 41 SW support bracket 1 270042 18 Latch ratchet 1 260889 42 Guide roller plate TW 1 270044 19 Swivel assembly 1 600888-2 43 TW support bracket 1 270041 20 Reducing coupling 1 S289-5 44 TW support bracket 1 270040 21 1/2-20 hex flange nut 1 S280-8 -- Hose ID and length -- None 22 Latch bracket 1 260934 -- Working pressure -- 500 PSI 23 10-32 x 3/8” nyloc nut 1 S82-15 -- Max. temperature -- 210° F
Description
#
Req
FE9200 OLPBW
Item
#
Description
#
Req
FE9200 OLPBW
Page 2
www.reelcraft.com
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Series FE9000 Fuel Hose Reels
Item
#
1 1/4-20 x 1/2” hex screw 16 S2-41 S2-41 S2-41 S2-41 2 Side frame 2 270009 270009 270009 270009 3 3/8-16 hex flange nut 12 S281-6 S281-6 S281-6 S281-6 4 Pillow block 2 600416 600416 600416 600416 5 End frame support 1 270012 270012 270012 270012 6 3/8-16 x 5/8” mach. screw 8 S44-2 S44-2 S44-2 S44-2 7 3/8-16 x 1 3/4” screw 4 S44-8 S44-8 S44-8 S44-8 8 Support shaft 1 260899 260899 260899 260899
9 Snap ring 6 S140-34 S140-34 S140-34 S140-34 10 Spring case assembly 1 600413-1 600413-2 600413-2 600413-2 11 Spring arbor 1 260888 260888 260888 260888 12 Spool assembly 1 600415 600415 600414 600414 13 Inlet tube 1 260893 260893 260893 260893 14 Hose outlet support 1 270029 270029 270029 270029 15 #10 x 3/8” self tap screw 1 S32-136 S32-136 S32-136 S32-136 16 Reducing bushing 1 270025 270025 None None 17 90° female NPT ell 1 270028 270028 262451 262451 18 Latch ratchet 1 260889 260889 260889 260889 19 Swivel assembly 1 602026-2 602026-2 600682-2 600682-2 20 Reducing coupling 1 S289-6 S289-6 None None 21 1/2-20 hex flange nut 1 S280-8 S280-8 S280-8 S280-8 22 Latch bracket 1 260934 260934 260934 260934 23 10-32 x 3/8” nyloc nut 1 S82-15 S82-15 S82-15 S82-15 24 Latch pawl assembly 1 600454 600454 600454 600454 25 Latch spring 1 260067-1 260067-1 260067-1 260067-1 26 Latch bushing 1 400012 400012 400012 400012 27 10-32 x 7/8” screw 1 S20-110 S20-110 S20-110 S20-110 28 Hose assembly 1 None 600160-2 None 600451-50 29 Hose bumper assembly 1 None A3-HR1005 None A4-HR1005 30 Guide roller pin - long 2 270016 270016 270016 270016 31 Guide roller pin - short 2 270015 270015 270015 270015 32 Guide roller 2 262436-5.468 262436-5.468 262436-5.468 262436-5.468 33 Guide roller 2 262436-2.968 262436-2.968 262436-2.968 262436-2.968 34 Guide roller post 4 270014 270014 270014 270014 36 Hose guide roller plate 1 270011 270011 270011 270011 37 5/16-18 x 1/2” hex screw 4 S2-51 S2-51 S2-51 S2-51 38 1/4-20 hex nut 8 S281-4 S281-4 S281-4 S281-4 39 Guide roller plate SW 1 270045 ----------- 270045 270045 40 SW support bracket 1 270043 ----------- 270043 270043 41 SW support bracket 1 270042 ----------- 270042 270042 42 Guide roller plate TW 1 270044 ----------- 270044 270044 43 TW support bracket 1 270041 ----------- 270041 270041 44 TW support bracket 1 270040 ----------- 270040 270040
-- Hose ID and length -- None 3/4” x 50’ None 1” x 50’
-- Working pressure -- 500 PSI *50 PSI 500 PSI *50 PSI
-- Max. temperature -- 210° F 150° F 210° F 150° F
Description
#
FE9300 OLPBW FE9350 OLPBW FE9400 OLPBW FE9450 OLPBW
Req
*Models equipped with fuel grade hose. UL330 and ULC approved hose. 250 PSI minimum burst.
www.reelcraft.com
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