ReelCraft D9300 OMS, D9200 OMS, D9300 OMS-S, D9200 OMS-S Operating Instructions Manual

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Operating Instructions
Series D9000 Spring Driven Hose Reels
Stainless Steel Medium Pressure Model Numbers:
D9200 OMS D9300 OMS D9200 OMS-S D9300 OMS-S
Dimensions
A 26 1/4”
B 24 1/8”
C 4 3/4”
D 12”
E 7 3/4”
F 22 1/4”
G 12 1/4”
H 13 7/8”
J 26 3/8”
RECOMMENDED MAINTENANCE
It is recommended to disassemble, inspect and re-lube the swivel every 3 months. Disassemble, wipe off and inspect the swivel body and stem for any evidence of galling on the metal-to-metal contact (bearing) areas. If evidence of galling is found, the swivel should be replaced. If the swivel shows no evidence of galling, re-lube the swivel with anti-seize lubricant on the bearing areas of the swivel components and reassemble the components. The swivel should be pressure tested to insure the o-rings are seated properly and that there is no vidence of leaking. Attach the swivel assembly to the reel and test the hose reel assembly for leaks at the threaded connections. It is up to the customer to insure that the lubricant used is compatible with the media they are running through the hose reel assembly.
LUBRICATION:
REPLACING HOSE:
ADJUSTMENTS:
REPAIRS:
MODIFICATION:
The swivel union is packed separately in the reel carton, use teflon tape to assure a satisfactory seal. A flexible hose connection must be used between the hose reel inlet and the source of supply to prevent possible misalignment and binding. Non flexible connections will void the warranty, pressure rating of inlet hose must be equal to or more than the pressure rating of the reel. Consult factory for proper spring when installing reels above 16 ft.
Hose reel spring and bearings are factory lubricated and require no further lubrication. All mating moving parts are to be lubricated with Perma Bond or Locktite anti-seize compound.
1. Wind spool flange clockwise-facing swivel-until spring is tight.
2. Back off three turns and latch.
3. Insert hose through roller guide.
4. Connect hose fitting to female outlet ell. To adjust spring tension, add or remove wraps of hose from the spool, one wrap at a time until desired tension is
obtained. Extensive repairs should be performed only by an authorized serviceman or factory to avoid damage which may
void your warranty. Remove all spring tension before beginning disassembly process. Hose latching mechanism can be removed for constant tension applications.
1. Models designed for fuel are coded with the prefix “F” i.e., “FD9400 OMS.” Check name plate on the reel before installing.
2. Do not use reel at higher pressures or temperatures than listed on the back of this bulletin.
3. Remove all spring tension before beginning dissassembly process.
4. Reel spring motor case is permanently sealed. Any attempt to remove the spring motor may cause serious injury.
SAFETY
Form# 525-787 Rev: 8/2018
Reelcraft Industries, Inc. • 2842 E Business Hwy 30, Columbia City, IN 46725 Ph: 800-444-3134 / 260-248-8188 • Fax: 800-444-4587 / 260-248-2605 Customer Service: 855-634-9109 • reelcraft@reelcraft.com • www.reelcraft.com
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Series D9000 Spring Driven Hose Reels
10
9
8
7
6
5
4
3
2
1
11
12
13
14 15
36 35
16
6 34
17
18
33 32
19
9
20
7 22
21
23
24
6
4
37
38
39
2
3
25
26
40
41
28
6
3
42
31 30 29
Item
Part #
#
1 S45-41 4 1/4-20 x 1/2” Mach. Screw 15 260279 1 Outlet Support 31 260264 2 Guide Roller Tube - Long 2 260277 2 Side Frame 16 S48-117 1 #10 x 1/2” Drilling Screw 32 260265 2 Guide Roller Tube - Short 3 S73-6 12 3/8-16 Hex Flange Nut 17 S260225 1 Bushing 33 260267 4 Guide Roller Post 5 260278 1 End Frame Support 18 S163-16 1 90° Femail F.P.T. Ell 34 S270017 8 Guide Roller Bushing 6 S55-2 8 3/8-16 x 5/8” Mach. Screw 20 S73-4 8 1/4-20 x 5/8” Hex Screw 35 260266 1 Roller Support 7 S55-8 4 3/8-16 x 1 3/4” Screw 23 S74-108 1 1/2-20 Hex Jam Flange Nut 36 S347-50 4 5/16-18 x 1/2” Hex Screw 8 260273 1 Support Shaft 24 S95-22 1 10-32 x 3/8” Nyloc Nut 37 260347 1 Guide Roller Plate SW
9 S147-31 6 Snap Ring 25 S600069-1 1 Latch Pawl Assembly 38 260346 1 SW Support RH 10 S600071 1 Spring & Case Ass’y 26 S260067 1 Latch Spring 39 260345 1 SW Support LH 12 600072 1 Sheave Assembly 28 S392-2 1 10-32 Shoulder Screw 40 260363 1 Guide Roller Plate TW 13 S45-50 4 5/16-18 Hex Cap Screw 29 260268 2 Guide Roller Pin - Long 41 600126 1 Riser Assembly TW 14 261047 1 1” Inlet Shaft 30 260269 2 Guide Roller Pin - Short 42 600125 1 Riser Assembly TW
#
Req
Item
Description
#
4 Pillow Block Assembly 2 S270058 S270058 600665 600665 11 Spring Arbor 1 S270002 S270002 260364 260364 19 Latch Ratchet 1 S270001 S270001 261049 261049 21 Swivel Assembly 1 S600092-2 S600091-2 S600092-2 S600091-2 22 Coupling Reducer 1 S292-5 S292-6 S292-5 S292-6 25 Latch Pawl Assembly 1 S600069-1 S600069-1 S600069 S600069
-- Working pressure -- 3000 PSI 3000 PSI 3000 PSI 3000 PSI
-- Max. temperature -- 210° F 210° F 210° F 210° F
Description
Item
#
Part #
#
Req
#
Req
D9200 OMS D9300 OMS D9200 OMS-S D9300 OMS-S
Description
Item
#
Part #
#
Req
Description
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