Reelcraft D9000 User Manual [en, fr, es]

Operating Instructions

Series D9000 Spring Driven Hose Reels

Low Pressure Model Numbers:

D9200 OLP D9305 OLP D9375 OLP D9450 OLP
D9275 OLP D9330 OLP D9399 OLP D9405 OLPBW
D9299 OLP D9340 OLP D9400 OLP D9465 OLPBW
D9300 OLP D9350 OLP D9430 OLP

Dimensions

Size Index #

1 2

A 26 1/4” 26 1/4”
B 24 1/8” 24 1/8”
C 4 3/4” 4 1/2”
D 12” 13 3/8”
E 7 3/4” 7 3/4”

1. Models designed for fuel are coded with the prefix “F” i.e., “FD9400 OLP.”
Check name plate on the reel before installing.

SAFETY

See page 3 charts for size index number.

INSTALLATION:

LUBRICATION:
REPLACING HOSE:

ADJUSTMENTS:

F 22 1/4” 22 1/4”
G 12 1/4” 12 1/4”
H 13 7/8” 13 7/8”
J 26 3/8” 26 3/8”

The swivel union is packed separately in the reel carton, use teflon tape to assure a satisfactory seal. A flexible hose
connection must be used between the hose reel inlet and the source of supply to prevent possible misalignment and
binding. Non flexible connections will void the warranty, pressure rating of inlet hose must be equal to or more than
the pressure rating of the reel. Consult factory for proper spring when installing reels above 16 ft.

Hose reel spring and bearings are factory lubricated and require no further lubrication.

1. Wind spool flange clockwise-facing swivel-until spring is tight.

2. Back off three turns and latch.

3. Insert hose through roller guide.

4. Connect hose fitting to female outlet ell.
To adjust spring tension, add or remove wraps of hose from the spool, one wrap at a time until desired tension is

obtained.

2. Do not use reel at higher pressures or temperatures than listed on the back
of this bulletin.

3. Remove all spring tension before beginning dissassembly process.

4. Reel spring motor case is permanently sealed. Any attempt to remove the
spring motor may cause serious injury.

REPAIRS:

MODIFICATION:

Reelcraft Industries, Inc. • 2842 E Business Hwy 30, Columbia City, IN 46725
Ph: 800-444-3134 / 260-248-8188 • Fax: [phone]
Customer Service: 855-634-9109 • [e-mail] • www.reelcraft.com

Extensive repairs should be performed only by an authorized serviceman or factory to avoid damage which may
void your warranty. Remove all spring tension before beginning disassembly process.

Hose latching mechanism can be removed for constant tension applications.

Form# 835-696 Rev: 4/2014

Series D9000 Spring Driven Hose Reels

Item

Part #

#

1 S2-41 4 1/4-20 x 1/2” hex screw 20 S2-42 4 1/4-20 x 5/8” hex screw
2 270009 2 Side frame 23 S280-8 1 1/2-20 hex flange nut
3 S281-6 12 3/8-16 hex flange nut 24 S82-15 1 10-32 x 3/8” nyloc nut
4 270058 2 Pillow block 25 S600018 1 Latch pawl assembly
6 S44-2 8 3/8-16 x 5/8” mach. screw 26 S260067 1 Latch spring
7 S44-8 4 3/8-16 x 1 3/4” screw 28 S393-2 1 10-32 shoulder screw
8 270060 1 Support shaft 31 S270016 2 Guide roller pin - long

9 S140-31 6 Snap ring 32 S270015 2 Guide roller pin - short
10 270105 1 Spring & case assembly 33 262436-5.468 2 Guide roller
11 270002 1 Spring arbor 34 262436-2.968 2 Guide roller
13 S281-4 8 1/4-20 hex flange nut 35 S270014 4 Guide roller post
14 S270054 1 1” Inlet tube 38 S2-51 4 5/16-18 x 1/2” hex screw
15 270029 1 Hose outlet support 45 S328-29 4 Self tapping screw
19 S270001 1 Latch ratchet hub 47 S32-136 1 #10 x 3/8” self tap screw

#

Req

Description

Item

#

Part #

#

Req

Description

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Series D9000 Spring Driven Hose Reels

Item

#

5 End frame support 1 270012 270012 270012 270012 270012 270012 270012 270012
12 Sheave assembly 1 270107 270107 270107 270107 270107 270107 270107 270107
16 45° Elbow 1 None None None None None None None None
17 Bushing 1 300080 300080 300080 270025 270025 270025 270025 270025
18 90° Elbow 1 270028 270028 270028 270028 270028 270028 270028 270028
21 Swivel assembly 1 600888 600888 600888 S602026 S602026 S602026 S602026 S602026
22 Coupling reducer 1 S289-5 S289-5 S289-5 S289-6 S289-6 S289-6 S289-6 S289-6
29 Hose assembly 1 None 601020-75 601020-100 None 601026-30 601026-40 601026-50 601026-75
30 Hose bumper 1 None A2-HR1005 A2-HR1005 None A3-HR1005 A3-HR1005 A3-HR1005 A3-HR1005
37 Hose guide roller plate 1 270011 270011 270011 270011 270011 270011 270011 270011
39 Guide roller plate SW 1 270045 270045 270045 270045 270045 270045 270045 270045
40 SW support bracket 1 270043 270043 270043 270043 270043 270043 270043 270043
41 SW support bracket 1 270042 270042 270042 270042 270042 270042 270042 270042
42 Guide roller plate TW 1 270044 270044 270044 270044 270044 270044 270044 270044
43 TW support bracket 1 270041 270041 270041 270041 270041 270041 270041 270041
44 TW support bracket 1 270040 270040 270040 270040 270040 270040 270040 270040
46 Coupling 1 None None None None None None None None

-- Hose ID and length -- None 1/2” x 75’ 1/2” x 100’ None 3/4” x 30’ 3/4” x 40’ 3/4” x 50’ 3/4” x 75’

-- Working pressure -- 500 PSI 300 PSI 300 PSI 500 PSI 250 PSI 250 PSI 250 PSI 250 PSI

-- Max. temperature -- 210 °F 150 °F 150 °F 210 °F 150 °F 150 °F 150 °F 150 °F

Description

Size Index Number 1 1 1 1 1 1 1 1

#

D9200 OLP D9275 OLP D9299 OLP D9300 OLP D9330 OLP D9340 OLP D9350 OLP D9375 OLP

Req

Item

#

5 End frame support 1 262104 262104 270012 270012 270012 262104 262104
12 Sheave assembly 1 601081 601081 270106 270106 270106 602561 902561
16 45° Elbow 1 None None 262452 262452 262452 262452 262452
17 Bushing 1 270025 270025 None None None None None
18 90° Elbow 1 270028 270028 262451 262451 262451 270028 270028
21 Swivel assembly 1 S602026 S602026 S600682-1 S600682-1 S600682-1 S600682 S600682
22 Coupling reducer 1 S289-5 S289-5 None None None None None
29 Hose assembly 1 None 601026-100 None 601027-30 601027-50 None 601027-65
30 Hose bumper 1 None A3-HR1005 None A4-HR1005 A4-HR1005 None A4-HR1005
37 Hose guide roller plate 1 262103 262103 270011 270011 270011 262103 262103
39 Guide roller plate SW 1 None None 270045 270045 270045 None None
40 SW support bracket 1 None None 270043 270043 270043 None None
41 SW support bracket 1 None None 270042 270042 270042 None None
42 Guide roller plate TW 1 262679 262679 270044 270044 270044 None None
43 TW support bracket 1 270041 270041 270041 270041 270041 None None
44 TW support bracket 1 270040 270040 270040 270040 270040 None None
46 Coupling 1 None None 262453 262453 262453 None None

-- Hose ID and length -- None 3/4” x 100’ None 1” x 30’ 1” x 50’ None 1” x 65’

-- Working pressure -- 500 PSI 250 PSI 500 PSI 250 PSI 250 PSI 250 PSI 250 PSI

-- Max. temperature -- 210 °F 150 °F 210 °F 150 °F 150 °F 150 °F 150 °F

Description

Size Index Number 2 2 1 1 1 2 2

#

D9305 OLP D9399 OLP D9400 OLP D9430 OLP D9450 OLP

Req

D9405

OLPBW

D9465

OLPBW

www.reelcraft.com

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