Reelcraft B37000 User Manual

Operating Instructions
Series B37000 Hose Reels
BB37118 L CB37118 L EB37118 L12D BB37122 L CB37122 L EB37122 L12D BB37128 L CB37128 L EB37128 L12D
Dimensional Data
A B
D
C
Safety Precautions
Personal injury and/or equipment damage may result if proper safety precautions are not observed.
• Ensure that the reel has been properly
installed before connecting supply line (see installation instructions).
Part # A B C D
BB/CB37118 L
EB37118 L12D
BB/CB37122 L
EB37122 L12D
BB/CB37128 L
EB37128 L12D
• Do not play pranks on other personnel. Even low pressure is very dangerous
and can cause irrepairable damage or
death.
• Do not wear loose fitting clothing while
operating reel.
31 3/4” 18” ----- 21 3/4”
----- 18” 31” 21 3/4”
35 3/4” 22” ----- 25 3/4”
----- 22” 35” 25 3/4”
40 3/4” 27” ----- 30 3/4”
----- 27” 40” 30 3/4”
• If a leak occurs in the hose or reel,
remove supply line pressure immediately.
• If the reel is power driven check for loose, frayed, and/or broken wires before
operating.
• Bleed fluid/gas pressure from system
before servicing reel.
not exceed maximum rated working pressure of reel.
Reelcraft Industries, Inc. • 2842 E Business Hwy 30, Columbia City, IN 46725 Ph: 800-444-3134 / 260-248-8188 • Fax: 800-444-4587 / 260-248-2605 Customer Service: 855-634-9109 • reelcraft@reelcraft.com • www.reelcraft.com
• Be aware of other personnel in work
area.
• Be aware of other machinery in work
area.
• Treat and respect a hose reel as any other piece of machinery, observing all
common safety practices.
Form# 1255-1030 Rev: 1/2014
Series B37000 Hose Reels
INSTALLATION INSTRUCTIONS
Inspection
Unpack and inspect the reel for damage. Turn the reel by hand to check for smooth operation. Check for completeness.
Mounting of all hose reels NOTE: Ensure that mounting surface is
flat to prevent binding on reel after it is mounted.
1. Two 1/2” diameter mounting holes are located at the base of each side support panel (2 each). Mount reel
using four (customer supplied) bolts;
tightening them securely to ensure a solid, rigid attachment.
2. Perform the following steps only after
all other installation steps, pertaining to your particular reel, are accomplished. Refer to page 4 for
special instructions.
NOTE: A flexible hose connection must be
used to compensate for any offset between
the supply line and the reel swivel.
3. Apply thread compound to all threads.
4. Thread male connector of supply line into swivel. Tighten securely.
Manual Driven Reels
Additional mounting instructions are not required.
Power Drive Reels
1. Determine which end of reel motor is mounted on. If the original factory
configuration is not condusive to your
application, see section in the manual titled “Modifcations”.
CAUTION: Remove all electrical power
when wiring. Do not “hot-wire”. Observe all applicable NEC/OSHA requirements.
2. Ensure that supply and motor voltage
ratings are compatible.
3. Consult wiring diagrams and determine
which one is applicable to your reel.
4. Perform electrical wiring following applicable diagram.
DOUBLE POLE SINGLE-THROW SWITCH
Hot
Neutral
SINGLE POLE SINGLE-THROW
Connection shown
gives counter­clockwise rotation looking at end of
motor shaft. To
reverse rotation
interchange Leads 5, 6.
12/24 VOLT D.C.
Connecting the hose CAUTION: Do not connect the hose to the
connecting tube assembly until after hose reel has been installed. Fully extend and charge hose before winding on ot reel. Momentarily open control valve, when initially charging, to purge hose of gases. When fluid appears at control valve, close valve. This prevents flattening of the hose and excessive pressure on the drum when
fluid supply is reinitialized at a later time.
1. Apply thread compound to all threads.
2. Hand thread male hose connector into
connecting tube assembly.
3. Using a wrench, firmly hold onto connecting tube assembly while tightening hose connector.
OPERATING INSTRUCTIONS
WARNING-PREVENT STATIC SPARKING: When working around flam-
mable liquids such as solvents, paints, chemicals or petroleum products, ensure that the hose reel, hose and the equipment
being serviced are properly grounded.
Use grounded hose(s) (static wire). Use an ohmmeter to check continuity of the
ground circuit. Fire and/or explosion can
result if proper grounding is not achieved. If reel is power or air driven, be careful of chain/sprocket drive system. Keep hands clear. Do not wear loose fitting cloth­ing. Pull hose from the reel by grasping the hose itself, not the control handle or
swivel.
SERVICE INSTRUCTIONS
Replacing the hose
1. Using a wrench, firmly hold onto the connecting tube assembly while removing hose connector.
2. Follow procedures for “Connecting the hose” (refer to installation
instructions).
Page 2
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Series B37000 Hose Reels
Replacing the swivel CAUTION: Remove supply line pressure
before performing the following procedure.
1. Remove supply line from swivel.
2. Remove swivel assembly from inlet
shaft.
3. Install swivel assembly to inlet shaft by reversing steps 1 and 2. Apply thread compound to all threads.
Replacing the motor CAUTION: Before replacing the motor,
remove all electrical power or air pressure from motor.
1. Disconnect wiring/air lines from motor.
2. Remove bolts securing motor mounting bracket to reel. Remove bracket (refer to diagram on page 3).
3. Install swivel assembly to inlet shaft by reversing steps 1 and 2. Apply thread compound to all threads.
(3) places
(4) places
ADJUSTMENT PROCEDURES
Adjusting the reel
1. Adjust reel drag by loosening or
tightening set screw on hub casting on
manual driven reel.
Adjusting the chain tension CAUTION: Before adjusting the chain
tension, remove all electrical power or air pressure from motor. Over-tensioned (tightening) of chain results in reduced
motor life. Adjust to allow between 1/4 and
1/2 inch play in chain.
1. Loosen bolts (do not remove) securing
motor mounting bracket to reel.
2. Move motor mounting bracket and motor until proper chain tension is
obtained.
3. Tighten motor mounting bracket bolts.
MODIFICATIONS CAUTION: Remove electrical reel power
and release all pressure from hoses before
beginning any modification.
Motor mounting
If it is desired that the motor be mounted on the opposite end of the hose reel:
1. Remove bolts securing motor mounting bracket and sprocket to reel assembly.
2. Assemble components to other end of
reel.
(6) places
(4) places
Replacing the chain CAUTION: Before replacing the chain,
remove all electrical power or air pressure from motor.
1. Loosen (do not remove) bolts securing
motor mounting bracket in place.
2. Remove chain master-link.
3. Remove chain master-link. Install new chain by reversing steps 1 and 2
above.
www.reelcraft.com
Page 3
Series B37000 Hose Reels
ITEM DESCRIPTION QTY.
1 Swivel (1" x 1") Aflas 1 600682 600682 600682 19 Lock Nut (5/16-18) 8 300107 300107 300107
Hex Cap Screw
2
(5-16-18 x 2) Self Tapping Screw
3
(5/6-12 x 5/8)
4 Snap Ring (1 1/4 ID) 3 300007 300007 300007 22 Flange Nut (10-32) 6 S79-3 S79-3 S79-3 5 Side Frame 2 260403 260403 260403 23 Bevel Gear 1 323058M-ANZ 323058M-ANZ 323058M-ANZ
6 Hub & Bearing Assembly 2 602588 602588 602588 24
7 Inlet Shaft 1 262658 262658 262658 25 Lock Nut (5/16-18) 2 300107 300107 300107 8 Spool Flange 2 260399-3 260399-3 260399-3 26 Crank & Handle Assembly 1 390838-10-35 390838-10-35 390838-10-35 9 Set Screw (3/8-16 x 1/2) 2 300006 300006 300006 27 Lock Washer 2 S339-616 S339-616 S339-616
10 Tie Rod 4 260402-300 260402-400 260402-500 28 Hex Nut 2 S77-6 S77-6 S77-6
11 Spool Spacer 1 261775-3 261775-4 261775-5 29
12 U-Botl (1") 1 261395 261395 261395 30
13 Hub & Bearing Assembly 2 600640 600640 600640 30 Crank Support (Left Side) 1 262344L 262344L 262344L
14 Nyloc Nut (5/16-18) 8 S85-7 S85-7 S85-7 31
15 Lock Handle Assembly 1 280109 280109 280109 32
18 Support Shaft 1 260770 260770 260770
BB37118 L BB37122 L BB37128 L
8 S2-51 S2-51 S2-51 20 Nyloc Nut (1/4-20) 1 300070 300070 300070
12 S317-31 S317-31 S317-31 21 Cross Brace 2 261501-3 261501-4 261501-5
ITEM DESCRIPTION QTY.
Flat Cap Screw
(10-32 x 5/8)
Hex Cap Screw (5-16-18 x 5/8)
Crank Support (Right Side)
Hand Rewind Assembly (Offset Left)
Hex Flange Screw (3/8-16 x 1-1/4)
Reinforcement Spring* 1 261683 261683 261683
---
BB37118 L BB37122 L BB37128 L
6 S27-108 S27-108 S27-108
2 S2-52 S2-52 S2-52
1 262344 262344 262344
1 391843-1-ANZ 391843-1-ANZ 391843-1-ANZ
2 S44-6 S44-6 S44-6
*The reinforcement spring is inserted into the hose where it connects to the reel ensuring that the hose does not pinch or become restricted where the hose transitions onto the spool.
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Series B37000 Hose Reels
ITEM DESCRIPTION QTY.
1 Swivel (1" x 1") Aflas 1 600682 600682 600682 600682 600682 600682
2 Hex Cap Screw (5-16-18 x 2) 8 S2-51 S2-51 S2-51 S2-51 S2-51 S2-51
3 Self Tapping Screw (5/6-12 x 5/8) 12 S317-31 S317-31 S317-31 S317-31 S317-31 S317-31
4 Snap Ring (1 1/4 ID) 3 300007 300007 300007 300007 300007 300007
5 Side Frame 2 260403 260403 260403 260403 260403 260403
6 Hub & Bearing Assembly 2 602588 602588 602588 602588 602588 602588
7 Inlet Shaft 1 262658 262658 262658 262658 262658 262658
8 Spool Flange 2 260399-3 260399-3 260399-3 260399-3 260399-3 260399-3
9 Set Screw (3/8-16 x 1/2) 2 300006 300006 300006 300006 300006 300006
10 Tie Rod 4 260402-300 260402-400 260402-500 260402-300 260402-400 260402-500
11 Spool Spacer 1 261775-3 261775-4 261775-5 261775-3 261775-4 261775-5
12 U-Botl (1") 1 261395 261395 261395 261395 261395 261395
13 Hub & Bearing Assembly 2 600640 600640 600640 600640 600640 600640
14 Nyloc Nut (5/16-18) 8 S85-7 S85-7 S85-7 S85-7 S85-7 S85-7
15 Lock Handle Assembly 1 280109 280109 280109 280109 280109 280109
16 Set Screw (3/8-16 x 3/8) 1 300089 300089 300089 ------ ------ ------
17 Crank Handle Assembly 1 600102 600102 600102 ------ ------ ------
18 Support Shaft 1 260770 260770 260770 260770 260770 260770
19 Lock Nut (5/16-18) 8 300107 300107 300107 300107 300107 300107
20 Nyloc Nut (1/4-20) 1 300070 300070 300070 300070 300070 300070
21 Cross Brace 2 261501-3 261501-4 261501-5 261501-3 261501-4 261501-5
33 Motor 1 ------ ------ ------ 260409 260409 260409
34 Motor Gear 1 ------ ------ ------ 260408 260408 260408
35 Hex Cap Screw (5-16-18 x 5/8) 4 ------ ------ ------ S2-52 S2-52 S2-52
36 Motor Bracket 1 ------ ------ ------ 260405 260405 260405
37 Flat Washer (5/16 ID) 4 ------ ------ ------ 300039 300039 300039
38 Hex Cap Screw (5-16-18 x 5/8) 4 ------ ------ ------ S2-52 S2-52 S2-52
39 Flange Nut (10-32) 6 ------ ------ ------ S79-3 S79-3 S79-3
40 Spool Gear (112T) 1 ------ ------ ------ 260407 260407 260407
41 Gear Spacer 6 ------ ------ ------ 260410 260410 260410
42 Flat Cap Screw (10-32 x 1-1/8) 6 ------ ------ ------ S27-112 S27-112 S27-112
43 Drive Chain 1 ------ ------ ------ 260406 260406 260406
44 Nyloc Nut (5/16-18) 4 ------ ------ ------ S85-7 S85-7 S85-7
Reinforcement Spring* 1 261683 261683 261683 261683 261683 261683
---
CB37118 L CB37122 L CB37128 L EB37118 L12D EB37122 L12D EB37128 L12D
*The reinforcement spring is inserted into the hose where it connects to the reel ensuring that the hose does not pinch or become restricted where the hose transitions onto the spool.
www.reelcraft.com
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