ReelCraft 5000 Series, 5400 EMP, 5600 EMP, 5625 EMP, 5630 EMP Operating Instructions Manual

Operating Instructions

Series 5000 Spring Driven Hose Reels

Medium Pressure Model Numbers:

5400 EMP 5625 EMP
5600 EMP 5630 EMP

Dimensions

A 15”

B 16 1/4”

C 9 3/4”

SAFETY

INSTALLATION:

MOUNTING:

LUBRICATION:

REPLACING HOSE:

D 2 1/2”

E 7”

A flexible hose connection must be used between the hose reel inlet and the source of supply to prevent possible
misalignment and binding.

The hose reel is equipped with a universal mounting bracket so that it can be mounted on the floor, wall or
ceiling; whichever place is convenient. The hose guide arm can be moved to the position desired by removing
the 1/4-20 hex nuts (4) fastening the hose guide enclosure to the reel back cover. Shift the hose guide
enclosure to the desired position and replace the 1/4-20 hex nuts. NOTE: For proper installation in wall mount
applications, ensure reel is mounted with inlet on the right as you are facing the reel. Failing to do so could cause
latching issues.

Hose reel spring and bearings are factory lubricated and require no further lubrication.

1. Remove 1/4-20 hex nuts (4) which fasten the hose guide enclosure to the reel back cover and pull off the
enclosure.

2. Wind spool flange clockwise-facing swivel-until spring is tight.

3. Back off three turns and latch.

4. Insert hose through roller guide.

5. Connect hose fitting to swivel joint and secure hose with clamps.

1. Do not use reel at higher pressures or temperatures than listed on
the back of this bulletin.

2. Remove all spring tension before beginning dissassembly process.

ADJUSTMENTS:

REPAIRS:

Reelcraft Industries, Inc. • 2842 E Business Hwy 30, Columbia City, IN 46725
Ph: 800-444-3134 / 260-248-8188 • Fax: [phone]
Customer Service: 855-634-9109 • [e-mail] • www.reelcraft.com

To adjust spring tension, add or remove wraps of hose from the spool, one wrap at a time until desired tension is
obtained.

Extensive repairs should be performed only by an authorized serviceman or factory to avoid damage which may
void your warranty. Remove all spring tension before beginning disassembly process.

Form# 484-884 Rev: 5/2013

Series 5000 Spring Driven Hose Reels

7

6

5

4

3

2

1

18

17

16

15

19

14

13

12

11

10

9

8

20

21

22

23

24

25

26

27

28

29

13

30

31

32

35

33

34

Item # Part # # Req. Description Item # Part # # Req. Description Item # Part # # Req. Description

1 500102 1 Case and Cover Assembly 12 500004 1 Reel Cover 24 300002 7 10-32 x 1/2” Screw
2 300001 4 10-32 x 3/8” Screw 13 300070 4 1/4-20 Zinc Nyloc Nut 25 S400012 1 Latch Bushing
3 S257-33 1 Swivel Union 14 500101 1 Base Assembly 26 400020 1 O-ring
4 S600595-1 1 Swivel Assembly 16 S261360 1 Spring Case Stud 27 S400109 1 Latch Plate Assembly
5 300031 2 1” Snap Ring 17 S500103 1 Spring Case Assembly 28 300035 1 10-32 x 1” Screw
6 300034 2 Spacing Washer 18 300006 1 3/8-16 x 1/2” Set Screw 30 261650-1 2 1/4-20 Zinc Nyloc Nut
7 S295-102 3 1/4-10 x 5/8” Screw 19 S300011 7 10-32 Hex Lock Nut 31 602305 1 Main Shaft
8 260022 1 Sheave Flange 20 S82-15 1 10-32 x 3/8” Nyloc Nut 34 S260019 1 Guide Roller Pin Kit

9 500006 1 Sheave Disk 21 S400021 1 Latch Bumper 35 HR2012 1 Hose Guide Assembly
10 S500019 1 Latch Cam 22 S32-136 1 10-24 x 3/8” Screw
11 S260648 1 Spring Arbor 23 S400018 1 Latch Spring

Item # Description # Req. 5400 EMP 5600 EMP 5625 EMP 5630 EMP

15 Drive Spring Assembly 1 S503755 S503755 S600625 S503755
29 U-bolt Hose Clamp 2 3-117440 3-117440 2-117440 3-117440
32 Hose Assembly 1 None None 12-260043 16-260043

33 Hose Bumper Assembly 1 None None 1-HR1004 1-HR1004
Hose I.D. and Length None None 3/8” x 25’ 3/8” x 30’
Reel Inlet Connection 3/8” F.P.T. 3/8” F.P.T. 3/8” F.P.T. 3/8” F.P.T.
Max. Operating Pressure 3000 P.S.I. 3000 P.S.I. 2600 P.S.I. 2600 P.S.I.
Max. Operating Temperature 210° F 210° F 210° F 210° F

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