Operating Instructions
Series 40 Hose Reels
IMPORTANT
Read this manual carefully before installing,
operating or servicing this equipment.
Series 40 with gear drive
Safety Precautions
Personal injury and /or equipment damage
may result if proper safety precautions are
no observed.
• Ensure that reel is properly installed
before connecting supply line (see
installation instructions).
•
• Before connecting supply line to reel,
ensure that supply line pressure does
not exceed maximum rated working
pressure of reel.
Installation Instructions
Mounting
1. Unpack and inspect reel for damage.
Rotate sheave (1) to check for
smooth operation. Check for
completeness.
2. Ensure that mounting surface is flat
to prevent binding of reel after it is
installed.
3. Secure reel to mounting surface by
inserting four screws or bolts
(customer supplied) through the
four mounting holes (2) located in
reel base (3). Tighten securely to
ensure a solid, rigid attachment.
• Even low pressure is very dangerous
and cause irreparable damage or death.
•
• Do not wear loose fitting clothing while
operating reel.
•
• Be aware of other personnel and
machinery in work area.
•
• If a leak occurs in the hose or reel,
remove supply line pressure immediately.
•
•
•
• If reel is electric driven, check for
loose, frayed and broken wires before
operating.
•
• Treat and respect a hose reel as any
other piece of machinery, observing all
common safety practices.
•
• Even low voltage can cause irreparable
damage or death! Exercise extreme
caution while operating or servicing
this equipment.
DOUBLE POLE SINGLE-THROW SWITCH
Hot
Neutral
110 Volt A.C.
Connection shown
gives counterclockwise rotation looking at end of motor
shaft. To reverse
rotation interchange
Leads 5, 6.
Manual Driven Reels
Additonal mounting instructions are not
required.
Reelcraft Industries, Inc. • 2842 E Business Hwy 30, Columbia City, IN 46725
Ph: 800-444-3134 / 260-248-8188 • Fax: 800-444-4587 / 260-248-2605
Customer Service: 855-634-9109 • reelcraft@reelcraft.com • www.reelcraft.com
SINGLE POLE SINGLE-THROW
12/24 VOLT D.C.
Form# 261787 Rev: 6/2013
Series 40 Hose Reels
Air Driven Reels
1
2
WARNING: Do not exceed 100 PSI
motor inlet pressure. Use an FRL or
control valve (in line) to adjust speed of
motor.
1. If location of motor does not satisfy
mounting/operating requirements refer
to “Modifications” in this manual.
2. Connect inlet air line (1) to motor (2).
Connecting the Output Hose
CAUTION: Do not connect the output
hose to the connecting tube assembly
until after reel is installed and motor
connections are complete.
1. Apply thread compound to connecting
tube assembly (1) and output hose
fitting threads (2).
2. Hand thread output hose fitting (2)
into connecting tube assembly (1).
3. Using a wrench, firmly hold
connecting tube assembly (1) while
tightening output hose fitting (2).
Connecting the Supply Line
Operating Instructions
WARNING- PREVENT STATIC
SPARKING
When working around flammable
liquids such as solvents, paints,
chemicals, or petroleum products,
ensure that the hose reel, hose, and
equipment being serviced is properly
grounded. Use a grounded hose (static
wire). Use an ohmmeter to check
continuity of the ground circuit. Fire
and/or explosion can result if proper
grounding is not achieved.
CAUTION: If reel is electric, air, or
hydraulic driven be careful of chain/
sprocket and/or gear drive system. Keep
hands clear and do not wear loose fitting clothing while operating reel. If reel
ceases to unwind or rewinds, remove
power immediately. Do not pull or jerk
on hose. Find and remedy problem
before continuing. Pull hose by grasping hose itself, not the control valve or
swivel.
Service Instructions
Replacing the Output Hose
Hydraulic Driven Reels
1. If location of motor does not satisfy
mounting/operating requirements refer
to “Modifications” in this manual.
2. Apply thread compound to inlet/outlet
hydraulic line fittings (1) and motor
inlet threads (2).
3. Thread hydraulic line fittings (1) into
motor inlet/outlet (2). Tighten securely.
Page 2
NOTE: A flexible coupling must be used
to compensate for any offset between the
supply line and reel swivel.
1. Apply thread compound to swivel (1)
and connecting hose fitting (2) threads.
2. Thread connecting hose fitting (2) into
swivel (1). Tighten securely.
3. With control valve open, fully extend
and charge hose to purge system of
gases. When fluid appears at control
valve, close valve. This prevents
flattening of hose and excessive
pressure on drum when fluid supply is
reinitialized at a later time.
1. Using a wrench, firmly hold the
connecting tube assembly (1) while
removing the connecting hose fitting
(2).
2. To install new hose, see “Connecting
Output Hose” in Installation
Instructions.
www.reelcraft.com
Series 40 Hose Reels
Replacing the Swivel
Figure 1
CAUTION: Remove supply line pressure
before performing the following
procedure.
1. Remove three bolts (1) from inlet
portion of swivel. See figure 1.
2. Remove ring seal inside inlet.
3. Install new ring seal inside inlet.
4. Re-install three bolts (1) from step 1.
Replacing the Motor
CAUTION: Before replacing the motor,
remove electrical power/fluid pressure
from the reel.
Figure 2
1. Remove 4 bolts (1) securing motor (2)
to reel. See figure 2.
2. Remove motor from bracket.
3. Install new motor on bracket.
4. Re-install using 4 bolts (1) from step
Service Instructions
Replacing the Chain
CAUTION: Before replacing the chain,
remove electrical power/fluid pressure
from reel.
1. Loosen (do not remove) bolts (1)
securing motor (2) to reel.
2. Remove chain master link
3. Install replacement chain.
4. Adjust chain tension by moving motor
until proper tension is obtained.
Over-tensioning results in reduced
motor life. Adjust to allow between ¼”
and ½” play in chain.
Crank to Motor Conversion
It is possible to convert a manual driven
hose reel to a motor (electric, air, hydraulic) driven type. Consult Reelcraft factory
for details.
Motor Relocation
It is possible to relocate motor to opposite
side/end of hose reel. Consult Reelcraft
factory for details.
Series
4 2 3 12 1 CG 1 L C
Fluid
Path
1 = 1” 1 = 21” 8”- 32” 1 = 11 1/4” CG = Handbook 1 = Back/Left L = 600PSI C = Carbon
2 = 1 1/4” 2 = 25” 2 = 15” BG = Bevel Crank 2 = Front/Left A = Aluminum
3 = 1 1/2” 3 = 28” DH = Gear Driven
Flange
4 = 31” EH = Chain Driven 4 = Front/Back
Spool
Width
Spool
Diameter
Drive
Type
ITEM# DESCRIPTION FOR MODEL: PART NO. QTY
1 Gooseneck
2 Screw, Hex Cap S347-66 2
3 O-ring S211-224 1
4 Spindle, Large Frame S262192 1
5 Bearing Housing Assembly S602240 1
6 Snap Ring S140-45 1
7 Face Seal Assembly S600947-1 1
8 Inlet
9 Screw, Hex Cap S2-53 19
Drive
Position
3 = Back/
Right
Pressure Material
A41XXXXXX1LC S261694-1 1
A42XXXXXX1LC S261694-2 1
A43XXXXXX1LC S261694-3 1
Straight S261692 1
90° S261700 1
D = Clear Base
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Page 3
Series 40 Hose Reels
ITEM # DESCRIPTION MODEL NO. PART NO. QUANTITY
10 Screw, Hex Cap S2-511 2
11 Bearing, Self Aligning 390798 1
12 Bearing, Support Extrusion S261752 2
13 Screw, Hex Cap S2-55 4
14 Power Lock 261732 4
15 Latch Pin Ass’y 602182 1
16 Cap, End 261740 4
A4X1XXXX1LC 261759-1 2
17 Upright, Bearing Support
18 Nut, Nyloc S85-7
19 Corner Bracket 261739-35 4
20 Cross Bracket
21 Side Frame
22 Washer 300039 12
23 Motor, Drive S260409 1
24 Sprocket 316247 1
25 Bracket, Motor S261755-35 1
26 Upright, Inlet Support
27 Screw, Hex Cap S2-512 2
A4X2XXXX1LC 261759-1 2
A4X3XXXX1LC 261759-2 2
A4X4XXXX1LC 261759-3 2
A4XXX08XX1LC 262059-8 2
A4XXX10XX1LC 262059-10 2
A4XXX13XX1LC 262059-13 2
A4XXX17XX1LC 262059-17 2
A4XXX19XX1LC 262059-19 2
A4XXX22XX1LC 262059-22 2
A4XXX32XX1LC 262059-32 2
Handcrank or Chain S261738-35 2
Gear 262314-1-35 2
A4X1XXXDH1LC 262314-1-35 2
A4X2XXXDH1LC 262314-2-35 2
A4X3XXXDH1LC 262314-3-35 2
A4X4XXXDH1LC 262314-4-35 2
A41XXXXX1LC 261759-1 2
A4X2XXXX1LC 261759-1 2
A4X3XXXX1LC 261759-2 2
A4XXXXX1LC 261759-3 2
Page 4
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Series 40 Hose Reels
ITEM NO. DESCRIPTION MODEL NO. PART NO. QAUNTITY
28 Crank Handle Ass’y A4XXXXCG1LC S600489 1
29 Head
30 Reinforcement, Spool 262200 1
31 Spool Spacer
32 Reinforcement, Spool 262272 1
33 Spacer
34 Spacer A4XXXXXEH1LC S390030-1 4
35 Gear
36 Bevel Gear A4XXXXXBG1LC 323358M-35 1
37 Screw, Hex Cap S347-69 12
38 Washer, Flat S350-41 8
39 Nut, Hex S338-6 16
40 Washer, Lock S339-616 12
41 Washer, Flat S350-6 12
42 Screw, Self Drilling S317-23 12
43 Screw, Hex Cap S2-59 1
44 Screw, Hex Cap S347-65 4
45 Shaft, Support
46 Screw, Set A4XXXXXCG1LC 300089 1
A4X1XXXXXCG1LC 316250-21 2
A4X2XXXXXCG1LC 316250-25 2
A4X3XXXXXCG1LC 316250-28 2
A4X4XXXXXCG1LC 316250-31 2
A4XXX08XX1LC 262060-8 6
A4XXX10XX1LC S262060-10 6
A4XXX13XX1LC 262060-13 6
A4XXX17XX1LC 262060-17 6
A4XXX19XX1LC S262060-19 6
A4XXX22XX1LC S262060-22 6
A4XXX32XX1LC 262060-32 6
A4XXXXXEH1LC S390030-3 4
A4XXXXXDH1LC S390030-1 4
A4XXXXXEH1LC S316248-3.25-35 1
A4XXXXXDH1LC 262219-35 1
Handcrank Reels
A4XXX08DG1LC 262254-08 1
A4XXX10CG1LC 262254-10 1
A4XXX13CG1LC 262254-13 1
A4XXX17CG1LC 262254-17 1
A4XXX19CG1LC 262254-19 1
A4XXX22CG1LC 262254-22 1
A4XXX32CG1LC 262254-32 1
Motor and Bevel Drive Reels
A4XXX08XX1LC 262253-08 1
A4XXX10XX1LC S262253-10 1
A4XXX13XX1LC 262253-13 1
A4XXX17XX1LC 262253-17 1
A4XXX19XX1LC 262253-19 1
A4XXX22XX1LC S262253-22 1
A4XXX32XX1LC 262253-32 1
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