Reelcraft 30000 User Manual [en, fr, es]
Operating Instructions
Series 30000 Hand Crank Hose Reels
High Pressure Wash Model Numbers:
CA38106 M CA38112 M
Dimensional Data
CA38106 M CA38112 M
A 20 1/4” 20 1/4”
B 19 3/4” 25 3/4”
C 17 3/4” 17 3/4”
D 6” 12”
Safety Precautions
Personal injury and/or equipment
damage may result if proper safety
precautions are not observed.
• Ensure that the reel has been properly
installed before connecting supply line
(see installation instructions).
• Bleed fluid/gas pressure from system
before servicing reel.
• Before connecting reel to supply line
ensure that supply line pressure does
not exceed maximum rated working
pressure of reel.
E 9 3/4” 15 3/4”
F 9” 9”
• Do not play pranks on other personnel.
Even low pressure is very dangerous
and can cause irrepairable damage or
death.
• Do not wear loose fitting clothing while
operating reel.
• Be aware of other personnel in work
area.
• Be aware of other machinery in work
area.
• If a leak occurs in the hose or reel,
remove supply line pressure
immediately.
• If the reel is power driven check for
loose, frayed, and/or broken wires before
operating.
• Treat and respect a hose reel as any
other piece of machinery, observing all
common safety practices.
Reelcraft Industries, Inc. • 2842 E Business Hwy 30, Columbia City, IN 46725
Ph: 800-444-3134 / 260-248-8188 • Fax: 800-444-4587 / 260-248-2605
Customer Service: 855-634-9109 • reelcraft@reelcraft.com • www.reelcraft.com
Form #1245-213 Rev: 3/2013
Series 30000 Hand Crank Reels
INSTALLATION INSTRUCTIONS
Inspection
Unpack and inspect the reel for damage.
Turn the reel by hand to check for smooth
operation. Check for completeness.
Mounting of all hose reels
NOTE: Ensure that mounting surface is
flat to prevent binding on reel after it is
mounted.
1. Two 1/2” diameter mounting holes are
located at the base of each side
support panel (2 each). Mount reel
using four (customer supplied) bolts;
tightening them securely to ensure a
solid, rigid attachment.
When fluid appears at control valve, close
valve. This prevents flattening of the hose
and excessive pressure on the drum when
fluid supply is reinitialized at a later time.
1. Apply thread compound to all threads.
2. Hand thread male hose connector into
connecting tube assembly.
3. Using a wrench, firmly hold onto
connecting tube assembly while
tightening hose connector.
Replacing the swivel
CAUTION: Remove supply line pressure
before performing the following procedure.
1. Remove supply line from swivel.
2. Remove swivel assembly from inlet
shaft.
3. Install swivel assembly to inlet shaft by
reversing steps 1 and 2. Apply thread
compound to all threads.
2. Perform the following steps only after
all other installation steps, pertaining
to your particular reel, are
accomplished. Refer to page 4 for
special instructions.
NOTE: A flexible hose connection must be
used to compensate for any offset between
the supply line and the reel swivel.
3. Apply thread compound to all threads.
4. Thread male connector of supply line
into swivel. Tighten securely.
Connecting the hose
CAUTION: Do not connect the hose to the
connecting tube assembly until after hose
reel has been installed. Fully extend and
charge hose before winding on ot reel.
Momentarily open control valve, when
initially charging, to purge hose of gases.
OPERATING INSTRUCTIONS
WARNING-PREVENT STATIC
SPARKING: When working around flam-
mable liquids such as solvents, paints,
chemicals or petroleum products, ensure
that the hose reel, hose and the equipment
being serviced are properly grounded.
Use grounded hose(s) (static wire). Use
an ohmmeter to check continuity of the
ground circuit. Fire and/or explosion can
result if proper grounding is not achieved.
If reel is power or air driven, be careful of
chain/sprocket drive system. Keep hands
clear. Do not wear loose fitting clothing. Pull hose from the reel by grasping
the hose itself, not the control handle or
swivel.
SERVICE INSTRUCTIONS
Replacing the hose
1. Using a wrench, firmly hold onto the
connecting tube assembly while
removing hose connector.
2. Follow procedures for “Connecting the
hose” (refer to installation
instructions).
ADJUSTMENT PROCEDURES
Adjusting the reel
1. Adjust reel drag by loosening or
tightening set screw on hub casting on
manual driven reel.
Hand crank to motor driven
conversion
It is possible to convert a manual driven
hose reel to a power or air driven type.
Contact Reelcraft customer service for
information.
Page 2
www.reelcraft.com
Series 30000 Hand Crank Reels
6
5
4
3
2
1
16
7
15
13
17
2
6
14
18
13
12
11
10
8
7
9
19
2
8
20
3
24
13
20
ITEM DESCRIPTION QTY. CA38106 M CA38112 M
1 Swivel assembly 1 S602033 S602033
2 Screw, 5/16-12 x 5/8” 9 S317-31 S317-31
3 Side frame 2 260403 260403
4 Set screw 3/8 brass 1 300099 300099
5 Nut, 5/16-18 8 S85-7 S85-7
6 Spool flange 2 S260399-3 S260399-3
7 Snap ring 3 300007 300007
8 Inlet assembly 1 600327-1 600327-1
9 O-ring 1 S211-120 S211-120
10 Screw, 5/16-18 x 3/4” 4 S7-51 S7-51
11 Tie rod 4 260402-100 260402-200
12 Spacer 1 260401-1 260401-2
21
22
23
8
7
13
ITEM DESCRIPTION QTY. CA38106 M CA38112 M
13 Hub & bushing assembly 3 S600640 S600640
14 Set screw 1 300006 300006
15 Lock handle assembly 1 S280109 S280109
16 Set screw 3/8 square head 1 300089 300089
17 Snap ring 1 S137-4 S137-4
18 Crank handle assembly 1 S600102 S600102
19 Shaft & snap ring assembly 1 602242 602242
20 Screw, 5/16-18 x 1/2” 8 S2-51 S2-51
21 Nut, 5/16-18 8 300107 300107
22 Cross brace 2 261501-1 261501-2
23 Reducer bushing --- None None
24 Screw, 1/4-20 x 5/8” 3 S2-42 S2-42
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Page 3
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