Reelcraft 2000 User Manual

2000 SERIES
Hose Reel Operations Manual
IMPORTANT
Read this manual carefully before installing,
operating or servicing this equipment.
PERSONAL SAFETY
Personal injury and/or equipment damage may result
if proper safety precautions are not observed.
WARNING: Even low pressure can
cause irreparable damage or death.
Exercise extreme caution while
operating or servicing this equipment.
ORDER #:
SERIAL #:
Item # Description Quantity Item # Description Quantity Item # Description Quantity
1 FRAME ASSEMBLY 1 11
2 310012 BEARING 15/16” ID 1 12
3 BEARING 1 13 CRANK AND HANDLE ASSEMBLY 1 23 390598-1-35 PLATE REINFORCING 1 4 PAT1076AL BEARING SPACER 2 14 HEAD 2 24 326782P COLLAR 15/16” 3 5 S350-41 WASHER SMALL 3/8” 14 15 TIE ROD 4 25 COLLAR LOCKING 1 6 S350-6 WASHER 3/8” 14 16 DRUM 1 26 390030-13 SPACER 4 7 S339-616 LOCK WASHER 3/8” 26 17 FLUID PATH 2000 SERIES 1 27 S347-65 HEX CAP SCREW 3/8”-16 UNC X 1” 16 8 S338-6 HEX NUT 3/8”-16 UNC 14 18 GOOSENECK ASSEMBLY 1 28 S376-59 HEX CAP SCREW (5/16-18 X 2) 1 9
S347-69 HEX CAP SCREW 3/8”-16 UNC X 2”
10 HANDWIND ASSEMBLY 1 20 SWIVEL 1 30 GEAR, BEVEL 1
Reelcraft Industries, Inc. • 2842 E Business Hwy 30, Columbia City, IN 46725 Ph: 800-444-3134 / 260-248-8188 • Fax: 800-444-4587 / 260-248-2605 Customer Service: 855-634-9109 • reelcraft@reelcraft.com • www.reelcraft.com
2 19 SUPPORT SHAFT 1 29 S85-7 NYLOC NUT (5/16-18) 1
S347-67 HEX CAP SCREW 3/8”-16 UNC X 1.5”
S347-68 HEX CAP SCREW 3/8”-16 UNC X 1.75”
6 21 390610-35 HEAD INSERT 1
2 22 S211-224 “O” RING 1
Hose Reel Operations Manual
PERSONAL SAFETY
Ensure that reel is properly installed before connecting supply line (see instructions).
Before connecting supply line to reel, ensure that supply line pressure does not exceed maximum rated working pressure of the reel.
Do not wear loose fitting clothing while operating reel.
Be aware of other personnel / machinery in work area.
If a leak occurs in hose or reel, remove supply line pressure immediately.
Treat and respect a hose reel as any other piece of machinery, observing all common safety practices.
WARNINGS & TIPS
Prevent static sparking
Pull hose by grasping the hose itself not by the control valve swivel.
When working around flammable liquids such as solvents, paints, chemicals or petroleum products, ensure that the hose reel and the equipment being serviced is properly grounded. Use a grounding hose (static wire).
Use an ohmmeter to check continuity of the grounding circuit. Fire and/or explosion can result if proper grounding is not achieved.
If reel is electric, air or hydraulic driven, be careful of chain / sprocket drive system. Keep hands clear and do not wear loose fitting clothing while operating reel.
If reel ceases to unwind or rewind properly, remove power immediately. Do not pull or jerk on hose. Find and remedy problem before continuing.
PRE-INSPECTION
1. Check reel for shipping damages.
2. Insured all parts are supplied as ordered.
3. Record model number and serial number for future refer­ence.
MOUNTING
1. Unpack and inspect reel - rotating spool (1) to check for smooth operation.
2. Ensure that mounting surface is rigid and flat to prevent binding of reel after it is installed. This is important to en­sure proper alignment.
3. Drill four mounting holes in reel frame. Secure reel to mounting surface by inserting four bolts (2) through the four mounting holes (3) just drilled into the reel frame. Tighten securely to ensure a solid, rigid attachment.
1. Ensure that all supply and motor electrical ratings are compat­ible.
2. Wire power to the motor following applicable wiring diagram.
3. Switch reel on to insure proper wiring procedures were fol­lowed. Check alignment of heads, motor, chain and sprocket while the hose reel turns.
ELECTRIC DRIVEN REELS WARNING: Remove all electrical power when wiring. DO NOT
“HOT WIRE”. Observe all applicable NEC, OSHA, and local codes. NOTE: It is not proper to connect either power lead to any part of the motor, or to any part attached to the motor, such as the terminal box, as that would make the motor an integral part of the electrical power circuit.
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