REED LOVA 4, LOVA 8-4, LOVA 16-4 Operation, Maintenance And Parts Manual

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OPERATION, MAINTENANCE
AND PARTS MANUAL
PNEUMATIC SPRAYING MACHINE MODEL:
LOVA™ SERIES 4
order to obtain the longest possible trouble-free service. It contains data, specifications, warranty, schematics, operating instructions, lubrication procedures, maintenance procedures, illustrated parts breakdown, vendor information, service bulletins, and safety rules.
Serial No.: Date Delivered: Customer:
NOTE: Additional copies of this manual (P/N: 13365) may be obtained through the REED Parts Department.
REED, Technical Publications • A Member of the Shea Family of Companies
13822 Oaks Avenue • Chino, California 91710 • USA
Phone 909-287-2100 • Fax 909-287-2140
FIRST EDITION: JANUARY 1999
LAST REVISION: JUNE 2002
STARTING SERIAL NUMBER: 3487
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R E E D • A Member of the Shea Family of Companies
MACHINE
■ Ditches
LOVA Series:
LOVA provides a very even flow of material which allows uniform hydration and smooth placment.
The adjustable output of materi­al may be increased without sac­rificing the quality of the applica­tion.
Standard Features:
• Continuous feed hopper with bag breaker
• 2 blade or 5 blade agitator
• Screen and direct drive 5 hp, 8 AM, air motor for LOVA 8
• Screen and direct drive 9 hp, 16 AM, air motor for LOVA 16
• Optional electric drive motor
• Optional hopper safety hood
• Optional dust suppression system
• Optional ultralight non-stick rotary feed wheel
LOVA Guncrete
R E E D
Dry-Mix Gunite Machine
Applications:
■ Refractory
■ Shotcrete
■ Gunite
■ Tunnels
■ Concrete Repair
■ Buildings
■ Excavations
■ Slope Stabilization
■ Rockscaping
■ Pools
■ Mines
■ Channels
■ Piers
■ Sea Walls
■ Sewers
■ Parks & Zoos
■ Retaining & Fire Walls
■ Dams & Reservoirs
■ Sand & Rock Backfill
■ Concrete Pipe
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LOVA Guncrete MACHINE
Dry-Mix Gunite Machine
Operating Principle:
R E E D’s L O VA dry mix gun has been using the same basic operating principle for over 40 years.
1. The dry mix is fed through a hopper into the pockets of the rotary feed wheel.
2. The rotary feed wheel, driven by a heavy-duty oil bath gear
drive, rotates the mix under the conveying air inlet and material outlet.
3. With the introduction of single source compressed air, the mix is evacuated from the feed wheel pockets and then travels through the outlet.
4. The dry mix is then conveyed in sus­pension through the dry mix hose to the shotcrete nozzle where water is introduced.
Feed Hose Maximum Air Compressor Bowl Size Aggregate (Recommended Maximum Common
30
3
/4” (1.9cm)
1
/8” 125 cfm (3.5m3/min) 8AM 2yd3/hr (1.5m3/hr) fine, detailed artistic-type work, rockscaping,
(3.5mm) 215 cfm (6m3/min) 16AM patch, repair.
30 1” (2.5cm)
1
/8” 210 cfm (6.0m3/min) 8AM 2yd3/hr (1.5m3/hr) fine, detailed artistic-type work, rockscaping,
(3.5mm) 300 cfm (9.0m3/min) 16AM patch, repair.
21 11/4” (3.2cm)
1
/4” 315-375 cfm (9-11m3/min) 8AM 5yd3/hr (3.8m3/hr) Refractory spraying, repair work, smooth finish
(7mm) 375-450 cfm (11-13m3/min) 16AM
21 11/2” (3.8cm)
3
/8” 375-450 cfm (11-13m3/min) 8AM 6yd3/hr (4.6m3/hr) Refractory spraying, repair work, smooth finish
(10mm) 450-600 cfm (13-17m3/min) 16AM
20 11/2” (3.8cm)
1
/2” 375-450 cfm (11-13m3/min) 8AM 8yd3/hr (6.1m3/hr) Civil Construction, Higher-Volume Refractory
(13mm) 450-600 cfm (13-17m3/min) 16AM spraying, smooth finish
15 2” (5cm)
1
/2” 450-600 cfm (13-17m3/min) 8AM 12yd3/hr (9.2m3/hr) Civil Construction Concrete Spraying, Less
(13mm) 600-750 cfm (17-21m3/min) 16AM (Less Volume than with L.A. (Large Aggregate) system)
15 2” (5cm)
5
/8” 450-600 cfm (13-17m3/min) 8AM 12yd3/hr (9.2m3/hr) Swimming Pool Construction, conveying
16mm 600-750 cfm (17-21m3/min) 16AM aggregate for backfill, civil construction
12 2” (5cm)
5
/8” 450-600 cfm (13-17m3/min) 8AM 12yd3/hr (9.2m3/hr) Swimming Pool Construction (Less Volume than
16mm 600-750 cfm (17-21m3/min) 16AM with 2
1
/2” System) (15 L.A. bowl provides smoother finish)
12 21/2” (6.3cm)
3
/4” 600-750 cfm (17-21m3/min) 8AM 15yd3/hr (11.4m3/hr) Civil Construction Spraying, Highest Volume
19mm 750-900 cfm (21-26m3/min) 16AM 15yd3/hr (11.4m3/hr) (15 L.A. bowl provides smoother finish)
L0VA CONFIGURATIONS- Large Open Vertical-Feed Air-Powered
MODEL LOVA 8-4 LOVA 16-4
Maximum Horizontal ft 1000 1000 Conveying Distance m 305 305
Maximum Vertical ft 300 300 Conveying Distance m 91 91
Hopper Standard, Tall Pre-Mix, Standard, Tall Pre-Mix,
Short Pre-Mix Short Pre-Mix
& Refractory & Refractory
Gross Weight (Approx.) lbs 635 699
kg 288 312
M a x i mum theoretical perfo rmance shown above. Pe r fo rmance will va ry depending on slump, mix design and delive ry line diameter. Specifications subject to change without prior notice.
Distributed By:
REED • A Member of the Shea Family of Companies 13822 Oaks Avenue • Chino, California 91710-7008 USA• 909-287-2100
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MODEL: LOVA
PNEUMATIC SPRAYING MACHINE
GEN’L
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MODEL: LOVA
PNEUMATIC SPRAYING MACHINE
OPERATOR QUALIFICATIONS
Making the choice for an operator is a vital decision as it affects safety and productivity. The REED MODEL CONCRETE LOVA SERIES 4 has been thoroughly inspected and tested by the REED
Quality Control Department prior to shipment. The design of the unit incorporates several built-in safety features and also allows for an average skilled person to readily become proficient in the safe operation of the LOVA SERIES 4. The unit is a pressurized material pump and can be potentially DANGEROUS in the hands of UNTRAINED OR CARELESS OPERATORS.
Knowing the characteristics of the machine and function of the controls are important to SAFE, PROPER OPERATION and USE.
It is the responsibility of all users to read and comply with the following rules and information designed to promote SAFETY and UNDERSTANDING of the LOVA SERIES 4 spraying machine.
• The first requirement for any user/operator is to obtain a thorough understanding of the operating characteristics and limitations of the machine. This should not be overlooked regardless of their prior experience with similar type equipment.
• Only QUALIFIED TRAINED personnel who have been authorized must be allowed to operate the REED GUNITE LOVA SERIES 4. A Qualified Trained Operator is one who has READ and UNDERSTOOD the instructions in this manual and is thoroughly familiar with the operating characteristics and limitations of the machine.
• Individuals who cannot READ and UNDERSTAND the signs, warnings, notices and operating instructions that are part of the job, in the language in which it is printed MUST NOT BE ALLOWED to operate the LOVA SERIES4.
• Know and follow all cautions, warnings and operating instructions on the machine.
• Repair and adjustments must only be made by QUALIFIED TRAINED personnel.
• No modification is to be made to the machine without prior written consent of the REED
Customer Service Department.
• Attach a SIGN-OFF sheet on the unit to enable the operator to report any damage, defects, problems or accidents to his work supervisor.
• Understand and OBEY all applicab le Local and Government statutes and regulations
applying to safe operation and use of material pumping machines.
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OPER.
MODEL: LOVA
PNEUMATIC SPRAYING MACHINE
PRE-OPERATION INSPECTION
The CONDITION of the unit prior to start-up is a very IMPORTANT factor as it directly affects the operator’s safety as well as those around him. It should be a common practice that the operator performs a general inspection of the REED GUNCRETE LOVA SERIES 4 before each day’s operation.
The purpose of the operator’s inspection is to keep the equipment in PROPER working condition and to DETECT any sign of malfunction during normal operations between scheduled maintenance checks.
DOWNTIME is COSTLY and can possibly be prevented by taking a few minutes prior to start­up to do a thorough walk-around inspection. This inspection must be performed each day before the unit is operated. Report any damage or faulty operation immediately. Attach a sign, if need be, at the control panel which states ------ DO NOT OPERATE ------. Repair any discrepancies before use.
Some major items to be considered for your inspection include the following:
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Defective components, structural damage, missing parts or equipment malfunctions, jeopardize the SAFETY of the operator and other personnel and can cause extensive damage to the machine. A poorly MAINTAINED machine can become the greatest OPERATIONAL HAZARD you may encounter.
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GETTING ACQUAINTED
(UNIT FAMILIARIZATION)
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CONTROL AND COMPONENT FAMILIARIZATION
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SCHMT
MODEL: LOVA
SCHEMATIC SECTION
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