Reebok RBSY82580 Owner's Manual

CAUTION
Read all precautions and instruc­tions in this manual before using this equipment. Save this manual for future reference.
USERÕS MANUAL
Model No. RBSY82580 Serial No.
QUESTIONS?
As a manufacturer, we are committed to providing complete customer satisfaction. If you have questions, or if there are missing or damaged parts, we will guarantee complete satisfac­tion through direct assistance from our factory.
TO AVOID UNNECESSARY DELAYS, PLEASE CALL DIRECT TO OUR TOLL-FREE CUSTOMER HOT LINE. The trained techni­cians on our customer hot line will provide immediate assis­tance, free of charge to you.
CUSTOMER HOT LINE:
1-800-999-3756
Mon.ÐFri., 6 a.m.Ð6 p.m. MST
PATENT PENDING
Serial Number Decal
2
Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Important Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Important Safety Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Cable Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Trouble-shooting and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Weight Resistance Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover
Ordering Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover
Note: A PART LIST/EXPLODED DRAWING and a PART IDENTIFICATION CHART are attached in the center of this manual. Remove the PART LIST/EXPLODED DRAWING and the PART IDENTIFICATION CHART before beginning assembly.
Table of Contents
Limited Warranty
ICON Health & Fitness, Inc. (ICON), warrants this product to be free from defects in workmanship and mate­rial, under normal use and service conditions, for a period of ninety (90) days from the date of purchase. This warranty extends only to the original purchaser. ICON's obligation under this warranty is limited to replacing or repairing, at ICON's option, the product at one of its authorized service centers. All products for which war­ranty claim is made must be received by ICON at one of its authorized service centers with all freight and other transportation charges prepaid, accompanied by sufficient proof of purchase. All returns must be pre-autho­rized by ICON. This warranty does not extend to any product or damage to a product caused by or attribut­able to freight damage, abuse, misuse, improper or abnormal usage or repairs not provided by an ICON authorized service center, products used for commercial or rental purposes, or products used as store display models. No other warranty beyond that specifically set forth above is authorized by ICON.
ICON is not responsible or liable for indirect, special or consequential damages arising out of or in connection with the use or performance of the product or damages with respect to any economic loss, loss of property, loss of revenues or profits, loss of enjoyment or use, costs of removal, installation or other consequential dam­ages of whatsoever nature. Some states do not allow the exclusion or limitation of incidental or consequen­tial damages. Accordingly, the above limitation may not apply to you.
The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of mer­chantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth herein. Some states do not allow limitations on how long an implied warranty lasts. Accordingly, the above limitation may not apply to you.
This warranty gives you specific legal rights. You may also have other rights which vary from state to state.
ICON HEALTH & FITNESS, INC., 1500 S. 1000 W., LOGAN, UT 84321-9813
REEBOK and the Vector Logo are registered trademarks and service marks of Reebok. This product is manufactured and distributed under license from Reebok International.
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WARNING: Before beginning this or any exercise program, consult your physician. This is especially important for persons over the age of 35 or persons with pre-existing health problems. Read all instructions before using. ICON assumes no responsibility for personal injury or property damage sustained by or through the use of this product.
Important Precautions
Important Safety Notice
1. It is the responsibility of the owner to ensure that all users of the training system are ade­quately informed of all precautions.
2. Read all instructions in this manual and in the accompanying literature before using the training system.
3. If you feel pain or dizziness at any time while exercising, stop immediately and begin cool­ing down.
4. Use the training system only on a level sur­face. Cover the floor or carpet beneath the training system for protection.
5. Inspect and tighten all parts often. Replace any worn parts immediately.
6. The training system is designed to be used by only one person at a time.
7. Always stand on the foot plate when perform­ing an exercise that could cause the training system to tip.
8. Keep children under the age of 12 and pets away from the training system at all times.
9. Keep hands and feet away from moving parts.
10. Make sure the cables remain on the pulleys at all times. If the cables bind while you are exercising, stop immediately and make sure the cables are on all of the pulleys.
11. Always wear athletic shoes for foot protec­tion when exercising.
12. Never release the press arm, leg lever, lat bar, row bar, ab strap or ankle strap while weights are raised. The weights will fall with great force.
13. Always disconnect the lat bar or row bar from the training system when performing an exercise that does not use them.
14. The training system is intended for home use only. Do not use the training system in a commercial, rental or institutional setting.
To reduce the risk of serious injury, read the following important precautions before using the training system.
WARNING:
The two warning stickers shown here have been pre­attached to the training system in the locations shown on the next page. Note that sticker #1 has been placed in two locations. If a sticker is missing, or if it is not legible, please call our customer hot line at the number on the front cover for a replacement sticker. Place the new sticker on the train­ing system in the appropriate location.
• Keep clear of this area.
Warning Sticker #1
Warning Sticker #2
4
ASSEMBLED DIMENSIONS: Height: 81 in. Width: 44 in. Length: 62 in.
Low Pulley Station
Foot Plate
High Pulley Station
Leg Lever
Press Arm
Shroud Covering Weight Stack
Seat
Backrest
Seat Adjustment Tube
Thank you for selecting the versatile REEBOK¨825 Training System. The 825 offers a selection of weight stations designed to develop every major muscle group of the body. Whether your goal is to tone your body, build dramatic muscle size and strength or improve your cardiovascular system, the REEBOK
¨
825 will help you to achieve the results you want.
For your benefit, read this manual carefully before using the REEBOK¨825 Training System. If you
have additional questions, please call our Customer
Service Department toll-free at 1-800-999-3756, Monday through Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please note the product model number and serial number before calling. The model number is RBSY82580. The serial number can be found on a decal attached to the REEBOK¨825 Training System (see the front cover of this manual).
Please use the drawing below to familiarize your­self with the major parts and how they fit together.
Before You Begin
AB Pulley Station
Adjustable Handle
Backrest Adjustment Tube
Lat Bar
Weight Stack
Warning Sticker #1
Warning Sticker #2
Warning Sticker #1
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Note: This introduction will save you more time than it takes to read it!
Identifying Parts
To help you identify the small parts used in assem­bly, we have included a PART IDENTIFICATION CHART located in the center of this manual. Place the chart on the floor or work table and use it to quickly identify different parts as you open the pack­ages for each step. Note: Some small parts may have been pre-attached for shipping. If a part is not in the parts bag, check to see if it has been pre-attached.
Orienting Parts
As you assemble this product, be sure that all parts are oriented as shown in the drawings.
Tightening of Parts
Tighten all parts as you assemble them, unless instructed to do otherwise.
Lining Up the Tools
Assembly requires the following tools (not included):
¥ Two (2) adjustable wrenches
¥ One (1) standard screwdriver
¥ One (1) phillips screwdriver
¥ One (1) rubber mallet
¥ Lubricant, such as grease or petroleum jelly,
and soapy water
¥ Tape, such as clear tape or masking tape
Assembly will be more convenient if you have a socket set, a set of open-end or closed-end wrenches or a set of ratchet wrenches.
Giving Yourself a Good Start
Before you begin the assembly process itself, take the time to complete the steps outlined here.
Clearing the Workspace
Clear a workspace that is large enough to hold all parts and allow you to walk all the way around the assembled equipment.
Unpacking the Box
To make the assembly process as smooth as possi­ble, we have broken it into separate stages. All parts used in each stage are found in individual packages in the shipping box. Place all parts in a cleared area and remove the packing materials. Do not dispose of the packing materials until assembly is completed.
Important: Wait until you begin each assembly stage to open the parts bag labeled for that assembly stage.
Assembly
Making Things Easier for Yourself
Everything in this manual is designed to ensure that the assembly of our products can be complet­ed successfully by anyone. However, it is impor­tant to recognize that your new equipment is a sophisticated product with many small parts. The assembly process will take timeÑpossibly several hours. Most people find that by setting aside plen­ty of time, and by deciding to make the task enjoyable, assembly will go smoothly. You may want to complete the process over a couple of evenings.
The Four Stages of the Assembly Process
Frame Assembly
You will begin by assembling the base and the upright frames that serve as the skeleton of the equipment. The seats and all moving parts will later be attached to the frame.
Arm Assembly
Completes the press arms that you operate while you are exercising.
Cable Assembly
Completes the cables and pulleys that connect the moving arms with each other and with the weights. This ties the different parts together and makes the equipment function as a unit.
Seat Assembly
Completes the seat and backrest that support your body while you are exercising.
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1. Before beginning assembly, make sure you have read and understood the information on page 5.
Locate and open the parts bag labeled ÒFRAME ASSEMBLY.Ó
Press a 2Ó Square Inner Cap (33) into each open tube on the Press Frame (12).
Press a 2Ó Square Inner Cap (33) into the support tube on the Main Upright (3).
Press a 2Ó x 3Ó Inner Cap (24) into the open end of the Main Upright (3).
Press a 2Ó x 3Ó Inner Cap (24) into each end of the Stabilizer (5).
Attach the Stabilizer (5) to the Main Upright (3) with two 3/8Ó x 3 3/4Ó Carriage Bolts (52) and two 3/8Ó Nylon Locknuts (50). Do not tighten the Nylon
Locknuts yet.
1
Frame Assembly
33
12
24
33
24
5
50
Support Tube
50
24
3
52
2. Press a 2Ó Square Inner Cap (33) into the upper end of the front leg on the Base (8).
Press a 2Ó Square Inner Cap (33) into the upper and lower ends of the Leg Lever (29).
Line up the bracket on the Base (8) with the holes in the Main Upright (3). Insert a 3/8Ó x 4Ó Bolt (65) through the bracket and the Main Upright from the front. Secure the Bolt with a 3/8Ó Flat Washer (55) and a 3/8Ó Nylon Locknut (50).
Do not tighten the Nylon Locknut yet.
Insert two 5/16Ó x 3Ó Bolts (78) through the bracket and the Main Upright (3) from the side. Hand tighten two 5/16Ó Nylon Locknuts (81) onto the Bolts.
Do not tighten the Nylon Locknuts yet.
2
65
50
55
78
33
29
33
8
Front Leg
3
81
7
3. Attach the Leg Lever Lock (11) to the front leg with a 5/16Ó x 3Ó Bolt (78), three 5/16Ó Flat Washers (80) and a 5/16Ó Nylon Jamnut (79). Do not overtighten the
Nylon Jamnut; it must be easy to turn the Leg Lever Lock.
Attach the Leg Lever Bumper (6) to the front leg with a #10 x 1Ó Tap Screw (7).
3
78
11
6
7
80
80
79
4. Attach the Foot Plate (4) to the Base (8) with a 3/8Ó x 5 1/2Ó Bolt (57) and a 3/8Ó Nylon Locknut (50).
4
57
4
8
50
5. Place two Weight Bumpers (19) over the indicated holes in the Stabilizer (5).
Insert the two Weight Guides (23) through the Weight Bumpers (19) and the holes in the Stabilizer (5).
Attach the indicated Weight Guide (23) to the Stabilizer (5) with a 3/8Ó x 2 1/2Ó Bolt (54), two 3/8Ó Flat Washers (55), two Pulley Bushings (42) and a 3/8Ó Nylon Jamnut (63).
5
23
19
55
5
23
19
Hole
63
55
42
42
54
Front Leg
8
6. See the inset drawing. Press two Weight Inserts (77)
into the indicated holes in each Weight (26). Make
sure the large pin groove is oriented as shown.
Slide all of the included Weights (26) onto the two Weight Guides (23). Make sure the Weights are ori-
ented correctly. The holes must be turned towards the front of the unit, as shown.
Slide the Top Weight (16) with the pre-attached Weight Tube (36) onto the Weight Guides (23). The Weight Tube slides into the hole in the center of the Weights (26).
Place the Top Frame (1) over the Weight Guides (23), so the Weight Guides fit into the welded tubes on the Top Frame.
Align the bracket on the Top Frame (1) with the holes in the Main Upright (3). Insert two 3/8Ó x 3Ó Bolts (45) through the holes. Tighten a 3/8Ó Nylon Locknut (50) onto the lower of the two Bolts. Do not mount a
Locknut on the upper Bolt yet.
Attach the Weight Guides (23) to the Top Frame (1) with two 3/8Ó x 1 3/4Ó Bolts (60) and two 3/8Ó Nylon Locknuts (50). Go back and fully tighten all Nylon
Locknuts used in steps 1, 2 and 6.
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7. Locate and open the parts bag labeled ÒCABLE
ASSEMBLY.Ó Refer to the Cable Diagram on page 16 as you assemble the Cables.
Identify the High Cable (73). It is approximately 188Ó long (the shortest Cable), and it has a ball on one end and a bolt on the other.
Locate the end of the High Cable (73) with the bolt. Feed this end through the indicated slot in the Main Upright (3) from below. Feed almost all of the Cable through the slot.
Slide a 3/8Ó Flat Washer (55) and a Pulley Bushing (42) onto a 3/8Ó x 2 1/2Ó Bolt (54).
Wrap the High Cable (73) around a 4Ó Pulley (35) and slide both Pulley and Cable into the slot in the Main Upright (3). While holding the Pulley with one hand, insert the 3/8Ó x 2 1/2Ó Bolt (54) through the hole in the Main Upright, through the Pulley and through the other side of the Upright.
Slide a Pulley Bushing (42) and a 3/8Ó Flat Washer (55) onto the 3/8Ó x 2 1/2Ó Bolt (54). Then tighten a 3/8Ó Nylon Jamnut (63) onto the Bolt.
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Cable Assembly
Ball
Bolt
Slot
35
73
55
54
42
55
3
42
63
45
1
60
50
50
23
16
36
26
Welded
Tubes
Holes
3
77
26
Large Pin
Groove
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