Red Valve TF-1, TF-2 Installation Manual

Division of Red Valve,Inc.
®
TIDEFLEX
TF-1 AND TF-2 ALL-RUBBER CHECK VALVES
INSTALLATION, OPERATION, AND MAINTENANCE MANUAL
The revolutionary design of the all-rubber Tideflex® Check Valve provides reliable backflow protection. This unique duck bill design eliminates costly back-flow from oceans, rivers or storm water and is the ideal valve for effluent diffuser systems.
Tideflex® Valves seal on entrapped solids and debris without jamming. Unlike traditional flap gates there are no hinged gates to hang open and no warping or freezing. It’s virtually maintenance-free.
The Tideflex® Check Valve is available in a wide variety of elas­tomers and is designed to meet your exact flow specifications.
TF-1
TF-2
IMPORTANT
Please take a moment to review this manual. Before performing any maintenance on the valve be sure the pipeline has been de-pressurized. The improper installation or use of this product may result in personal injury, product failure, or reduced product life. Tideflex® Technologies can accept NO liability resulting from the improper use or installation of this product. If you have any questions or problems, please call the customer service department at (412) 279-0044. We appreciate your comments. Thank you for choosing Tideflex® Technologies.
Saddle Bill
Lifting Clevis
Cuff
Clamps
Lifting
Eyebolt
GENERAL DESCRIPTION
The Tideflex® Technologies' Check Valve is an all-elastomer, one­piece check valve. Terms used in this IOM to refer to various parts of the valve are described below.
1.
Cuff
- the cuff is designed with a full round bore and slips over
the end of the pipe.
2.
Saddle ­from the round cuff to the flat bill. The saddle directs the flow to the bill, and is flexible to sustain increased flow conditions.
3.
Bill to allow flow to discharge, yet is stiff enough to prevent the valve from opening without line pressure. Backpressure, the pressure created on the exterior of the valve by reverse flow or submersion, will seal the lips of the bill tightly together, preventing backflow into the valve.
4.
Clamps cuff has been slipped over the end of the discharge pipe. These clamps are normally furnished by Red Valve Company. Hose clamps are supplied for valves up to 12". Valves 14" and up are supplied with fabricated clamps. 14"-20" are supplied with one set, 20"-54" are supplied with two sets and sizes 60" and up are supplied with three sets.
5.
Lifting clevis valve for valves 36" and up. This clevis is used during installation to assist in lifting the valve, and may be used to attach a line to the bill to help support the valve after installation.
The saddle is the middle part of the valve, tapering
- t
he bill is the discharge end of the valve. The bill flexes
- The clamps are tightened around the cuff after the
- lifting clevis is attached to the bill of the check
OPERATION
Tideflex® Check Valves are custom made products intended for a specific application and have been designed to respond to criteria unique to that purpose, such as line pressure, minimum and maximum back pressure and chemical compatibility. Should the conditions for which the valve has been designed be altered or change in any way, it could affect the normal operation of the valve.
Tideflex® Check Valves work on backpressure exerted on the bill area to seal the valve. The bill may appear to be slightly open when installed. This slight opening does not affect the operation of the valve, as the valve depends on backpressure to seal.
Forward Pressure Opens Valve
NEVER...
Cut or modify check valve.
DO...
Use a soapy water solution to slide check valve on pipe.
Reverse Pressure Seals Valve
IMPORTANT
The valve shall be installed with the bill in the vertical position.
DO...
Keep valve on pallet until ready to install.
2
DO...
Tighten clamp bolts evenly.
STORAGE
Tideflex® Check Valves should be stored in a cool, dry location on original shipping pallet with the bill facing upward, not on its side (see Figure 2). Do not drop, bend or twist check valve, or damage may occur.
1. Store valve in a cool, clean, dry location.
2. Avoid exposure to light, electric motors, dirt or chemicals. Resilient check valves are subject to deterioration when exposed to ozones and non-compatible chemicals. Ozone especially causes age hardening of the elastomer.
3. Store Installation Operation Manual with product so it will be readily available for installation.
4. Do not remove wooden brace or metal shipping ring (36"+) until valve is installed.
Figure 2
STORE VERTICALLY
NEVER STORE HORIZONTALLY
INSTALLATION INSTRUCTIONS
TIDEFLEX® CHECK VALVES
1. INSPECTION OF CHECK VALVE
Check the inside diameter of the cuff of the Tideflex® Check Valve to compare it to the O.D. of the outfall pipe. Inspect the outfall pipe for sharp or damaged areas. The pipeline should be in a smooth condition to prevent cutting the rubber check valve. Lifting clevis and lifting eye bolts are provided only for sizes 36" and over.
Imperfections on the inside of the cuff area can be filled with a silicone sealant prior to installing the valve on the pipe. This will ensure a seal in the cuff area after clamps are tightened.
2. INSPECTION OF THE PIPE
Check the outside diameter of the pipe to determine if it matches the I.D. of the cuff of the Tideflex® Check Valve. The cuff of the check valve is usually made slightly larger to permit ease of installation.
3
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