RedMax REVOLUTION User Manual

EXPLOSIONPROOF

RedMax - Revolution

Electrical, explosion proof rotary actuators - size S
On-off / 3-pos , 24..230 VAC/DC, 95° angle of rotation, potential free contacts, EEx-i circuit
5/10 Nm - 15/30 Nm without and 5/10 Nm - 15 Nm with safety operation (spring return)
PTB-tested in acc. with ATEX RL 94/9/EG for zone 2, 22.

RedMax- 15-BF
RedMax - ...-BF - VA
RedMax - ...-BF - CT

Subject to change

Compact - Easy installation - Universal - Cost effective - Safe

Type Torque Supply Motor running time Spring return Control mode Additional features Wiring diagram

RedMax-5.10-BF

RedMax- 5.10 - BF 5 Nm & 10 Nm 24..230VAC/DC 3/15/30/60/120 sec. at 90° 3 or 10 sec. at 90° On-off, 3-pos 2 contacts (5/85°

RedMax- 15 - BF 15 Nm 24..230VAC/DC 3/15/30/60/120 sec. at 90° 3 or 10 sec. at 90° On-off, 3-pos 2 contacts (5/85°

RedMax- ... - VA Type as above but with stainless steel housing (AISI 316) for aggressive ambient (12x12 shaft, shaft manual override, cable glands and hollow rivet nickel-plated)

RedMax- ... - CT Type as above but with Al housing and amercoat painting (12x12 shaft connenction, shaft manual override, cable glands and hollow rivet nickel-plated)

Application

Firedamper

Damper Ball valve, Throttle valve

) + EEx-i circuit SB 7.0/7.1

) + EEx-i circuit SB 7.0/7.1

Description size S

The new RedMax actuators are a revolution for safety, fire and shut-off
dampers, VAV systems, ball valves, throttle valves and other motorized
applications for HVAC systems, in chemical, pharmaceutical, industrial
and Offshore-/Onshore plants, for use in EEx-areas zone 2 (gas) and
zone 22 (dust).
Highest protection class (ATEX) and IP 66 protection, small dimensions,
only 3,5 kg weight, universal functions and technical data, an integrated
heater and an optional stainless steel housing guarantee safe operation
even under difficult environmental conditions. High quality brushless
motors guarantee long life.

All actuators are programmable and adjustable on site. Special tools

or equipment are not required. 5 motor running times and 2 torques as
well as 2 spring return times - according to the actuator type - are
selectable or adjustable on site. The integrated universal power supply

is self adaptable to input voltages in the range of 24 to 230 VAC / DC.
The actuators are 100% overload protected and self locking.
RedMax-...-BF actuators are equipped with spring return fail safe function,
with integrated aux. switches for end position indication and an intrinsic
safe circuit to connect an external passive potential free thermostat.
Standard shaft connection is a double squared direct coupling with
12 x 12 mm.
Different accessories are available to adapt aux. switches, terminal
boxes or adaptations for ball valves and throttle valves.

Highlights

u

For all type of gas, mixtures, vapours and dust for use in zone 2 and 22

u

Universal supply unit from 24 to 230 V - AC/DC

u

EEx-i circuit for directly connection of a passive potential free safety thermostat

u

2 integral aux. switches , switching at 5° and 85° angle of rotation

u

5 different motor running times (3-15-30-60-120 sec./90°), adjustable on site

u

2 different spring return running times (3-10 sec./90°), selectable on site

u

On-off and 3-pos control with spring return function

u

5 - 10 - 15 Nm actuators in the same size (S)

u

100 % overload protected, Self locking

u

Compact design and small dimension (l x w x h = 210 x 95 x 80 mm)

u

Direct coupling to the damper shaft with double-squared connection 12 x 12 mm

u

95° Angle of rotation incl. 5° pre-tention

u

Robust aluminium housing (optional stainless steel or amercoat painting)

u

IP 66 protection

u

Simple manual override include + preparation for comfortable manual override

u

Gear made of stainless steel and sinter metal

u

Only 3,5 Kg weight

u

Integral heater for ambient temperatures down to -40°C

u

Integral safety temperature sensor

u

Integral equipment for manual adjustment (push button, lamp, switch)

u

Preparation for adaptable aux. switches type RedSwitch

u

Range of accessories

Schischek GmbH Germany D-90579 Langenzenn, Mühlsteig 45, Gewerbegebiet V, Tel. ++49 (0)9101-90810, Fax ++49 (0)9101-908177, Email [e-mail]

www.schischek.com

RedMax-5.10-BF RedMax-15-BF

Special makes RedMax-..-VA/-CT

Technical data RedMax-5.10-BF RedMax-15-BF

Torque motor 5 / 10 Nm selectable on site 15 Nm

Torque spring return (F) min. 10 Nm min. 15 Nm

Dimension of external torque above mentioned torques are min. torques in blocked position, eternal torque should be max. 80% of max. actuator torque but min. 3 Nm

Supply voltage/Frequency 24...230 VAC/DC, + 15 % / - 20% , self adaptable, Frequency 50...60 Hz +/- 20 %

Dimension max. starting currents see table (in acc. with voltage, I

Protection class class I (grounded)

Angle of rotation and indication 95°, incl. ~ 5° pre-tention, mechanical value indication

Working direction selectable by left/right mounting to the damper/valve shaft

Motor running time 3 / 15 / 30 / 60 / 120 sec. at 90° selectable on site

3 sec. mode - motor In acc. with the supply voltage rand external torque 3 to 4 sec at 90° angle of rotation

Motor brushless DC Motor

Spring return (F) spring return in the event of loss of power

Spring return running time (F) spring return in 3 sec., or 10 sec. at 90°, selectable on site

3 sec. mode - spring return in acc. with external torque 3 to 4 sec. at 90° angle of rotation

Safety operations at 10 sec (F) min. 10.000 in acc. with construction of damper and ambient

Safety operations at 3 sec (F) min. 1.000 in acc. with construction of damper and ambient

Response time spring return up to 1 sec. after power failure

Control mode On-off and 3-pos in acc. with wiring, selectable on site

Intrinsic safe circuit Additional EEx-i circuit to connect a passive potential free thermostat as a safety sensor, e.g. type FireSafe

Integratet aux. switches 2 aux. switches, switching at 5° and 85° Angle of rotation

Axle of the actuator double squared 12 x 12 mm, direct coupling, 100 % overload protected and 100 % self locking up to 15 Nm

Electrical connection cable, ~1 m, diameter of wires 0,5 mm² for connection inside hazardous areas an terminal box is required!

Diameter of cable ~ Æ 9,6 mm + ~ Æ 6,2 mm

Cable gland M16 x 1,5 standard - cable - and wire entries are integral part of explosions proof encapsulation; tested acc. to EN 50018

Manual override Use Manual override only if supply voltage is cut, use delivered socket wrench, slow motion, enough torque/force is required

Attention: with manual operation of the spring danger of injury exists, with release/let go the hexagonal spanner!

Integral heater integral heater, controlled, for ambient temperature down to - 40°C

Housing material Aluminium die cast housing, painted (optional in stainless steel version AISI 316 - type RedMax-...-VA, amercoat painting type RedMax ...-CT)

Dimensions l x w x h 210 x 95 x 80 mm, for diagramm see extra information ME

Weight ~ 3,5 Kg Aluminium housing (stainless steel ~ 7 Kg)

Ambients storage temp. - 40..+ 70°C, working temperature - 40..+ 40°C at T6 and - 40...+ 50°C at T5, humidity in acc. with EN 60335-1

Operation mode at

runningtime motor 3 sec at 3 sec. 10 % ED, max. 1 on-off cycle per minute (must be guaranteed by control system)

Operation mode ex

runningtime motor 15 sec at 15/30/60/120 sec. 100 % ED

Self adjustment if you select 3 sec. and 15 sec. mode for motor you need to start the self adjustment mode

Maintenance maintenance free, maintenance must be complied with regional standards, rules and regulations

Wiring diagrams (SB) SB 7.0 / 7.1 SB 7.0 / 7.1

start >> I rated), max. 20 W blocking position, approx. 16 W for heater

EXPLOSIONPROOF

Delivery 1 actuator, 1 m cable, double squared shaft connection 12x12 mm, 4 screws M 4 x 100, 4 nuts M 4

socket wrench for simple manual override

Parameter at delivery 5 Nm, 30 sec./90° 15 Nm, 30 sec./90°

Explosion proof RedMax actuators - size S

Certification PTP 04 ATEX 2106

ATEX Directive 94/9/EG (ATEX)

Approval for gas II3G EEx nC II T6 II3(1)G EEx [ia] IIC gas, mist, vapour,

zone 2

Approval for dust II3D IP66 T80°C dust, zone 22

Identification CE Nr. 0158

EMC EMC-directive 89/336/EG

Low voltage Low-voltage directive 72/23/EG

IP-Protection IP 66

Potential compensation external PA-terminal, 4 mm²

EEx-i circuit data see table below wiring diagrams

Schischek GmbH Germany D-90579 Langenzenn, Mühlsteig 45, Gewerbegebiet V, Tel. ++49 (0)9101-90810, Fax ++49 (0)9101-908177, Email [e-mail]

Accessories or special solutions - size S

RedMax-..-VAabove listed types in stainless steel version, housing AISI 316.
RedMax-..-CTabove listed types in Al-housing with amercoat painting, parts nickel-plated
RedBox-... Terminal box for zone 2, 22.
MKK-S mounting bracket for EEx-e terminal boxes type RedBox-... direct on actuator
RedSwitch 2 external aux. switches, 2 x EPU, adjustable, for zone 2, 22
KB-S clutch for damper shafts Æ 10...20 mm and
HV-S comfortable manual override for RedMax actuators size S
Adaptations various adaptations for dampers/valves on request
BFH-S Mounting holder for actuators at fire danger area
FireSafe Sensor with manufacturer certificate in acc. with ATEX.

AR-12-xx Reduction of square damper connection from 12 mm to 11, 10, 9, 8

10...16 mm.

www.schischek.com

RedMax-5.10-BF RedMax-15-BF

Special makes RedMax-..-VA/-CT

Electrical connection

RedMax actuators are equipped with a universal supply unit working at a voltage range
from 24 to 230 VAC/DC. The supply unit is self adjustable to the connected voltage!
The safety operation of the spring return function works if the supply voltage is cut.
For electrical connection inside hazardous areas an t erminal box, certificated in acc. with
ATEX is required (e.g. RedBox).

Wiring diagram RedMax-5.10-BF and RedMax-15-BF

On-off 1-wire- spring return + EEx-i circuit

Integrated aux. switches
max 24V/3A, 230V/0,5A
switching at 5° and 85°.

Supply at aux. switches must

24...230 VAC/DC

be the same like supply of the
actuator on same fuse.

+

~-~

! Attention !

If you use this type of

PE

A

Standard wiring = spring return in ~10 sec.
Additional wiring terminal 5 = spring return in ~ 3 sec.

wiring the heater does
not work in case of
open contact.

123

heater

4

5

< 5 °

67

8 910

On-off/3 pos - spring return + EEx-i circuit

Integrated aux. switches
max 24V/3A, 230V/0,5A
switching at 5° and 85°.

Supply at aux. switches must

24...230 VAC/DC

+

­~

~

be the same like supply of the
actuator on same fuse.

< 5 °

> 85 °

PE

b

a

A

123

heater

Standard wiring = spring return in ~10 sec.
Additional wiring terminal 5 = spring return in ~ 3 sec.

5

4

67

8 910

EEx-i intrinsic safe data

U0 = 10,6 V
I

0 = 11 mA

P

0 = 30 mW
i = 0

C
L

i = 0

IIC IIB IIA

C

0 830 nF 3,7µF 4,5 µF
0 2 mH 5 mH 10 mH

L

! !

If 3 sec. mode is selected, the self adju
stment of Angle of rotation must be started
and operation mode of max. 10% ED
must be guaranteed.
Never use actuators in this mode without
external torque/force.

EEx-i circuit for
passive + potential free
push button on site
and sagfety temperatur sensor
(Type FireSafe accessories)

> 85

°

11

EEx-i circuit for
passive + potential free
push button on site
and sagfety temperatur sensor
(Type FireSafe accessories)

11

Attention!

SB 7.0

push button

12

SB 7.1

FireSafe

push button

12

FireSafe

°C

B

PA

°C

B

PA

EXPLOSIONPROOF

Parameter, Adjustment - Failure indication

Switch - Push button - Lamp
for adjustment,
behind the blancking plug

S

10-position switch (S)

Push button(T)

3-colour LED

T

Parameter selection

Example: RedMax-5.10-BF

Requested parameter:

Torque 10 Nm
Running time motor 60 sec/90°

Result: switch position (S) 08

Type Torques

RedMax -5.10-BF u 5 Nm 10 Nm

RedMax- 15-BF u 15 Nm 30 Nm

Running times Position of switch S

120 sec./90° u 04 09

qq

3 sec./90° u 00 05
15 sec./90° u 01 06
30 sec./90° u 02 07

60 sec./90° u 03 08

Function, adjustment and parameter

A) Self adjustment of Angle of rotation:

Switch (S) into position 02 (low torque) or 07 (high torque), then push button (T) for
minimum 3 seconds. The actuator will drive into both end positions to be adjusted.
LED indicates green.
Adjusmtent time needs approx. 60 sec. (30 sec. On, 30 sec. Off). After that, switch S
into position 00-09 in acc. with your required torque and running time.

B) Selection of running time and torque:

Put switch (S) into the correct/selected position in acc. to above table.
The selected parameter will work at next operation of the actuator.
Adjustment can be done even without supply voltage. If supply voltage is available turn
switch only if actuator is not running.

C) Running time spring return:

The running time of 3 or 10 sec. spring return is selected by wiring
(see wiring diagrams SB 7.0/7.1).

D) Additional information for 3-pos operation:

a closed, b open = direction I
b closed, a open = direction II
a and b closed = Motor doesn't work
a and b opened = Motor doesn't work
Direction (I and II) depends on left/right mounting of the actuator to the damper/valve.
You can change direction of the motor by changing electrical wiring terminal 3 and 4.

E) Function of a passive sensor in the EEx-i circuit:

If the sensor opens the EEx-i circuit the actuator runs into its safety end-position with
spring return

Error indication

See extra information EL

Schischek GmbH Germany D-90579 Langenzenn, Mühlsteig 45, Gewerbegebiet V, Tel. ++49 (0)9101-90810, Fax ++49 (0)9101-908177, Email [e-mail]

www.schischek.com

RedMax-5.10-BF RedMax-15-BF

Special makes RedMax-..-VA/-CT

Mounting instructions and important information for operation and installation

EXPLOSIONPROOF

Important information for installation and operation

A. Installation, commissioning, maintenance

The cable of the actuator must be installed in a fixed position and protected against
mechanical and thermical damage. In acc. with operation RedMax actuators are
maintenance free. Nevertheless maintenace must comply with regional standards,
rules and regulations. The actuators must not be opened by the customer. For outdoor
installation a protective housing against rain, snow and sun should be applied to the
actuator, as well as a constant supply at terminal 1 and 2 for the integral heater. For
electrical connection inside hazardous areas an terminal box is requested (e.g. type
RedBox).

Example: you have to cut the supply voltage before opening an EEx-e terminal box

B. Shaft connection, selection of running time, heater

RedMax actuators are equipped with a direct coupling double squared shaft connection
of 12 x 12 mm. For round shafts an adaptor is available (Accessory type KB-S).
The housing of the actuator is axially symmetrically built to select open/close direction
of the spring return function by left/right mounting.
In acc. to the actuator type 5 different motor running times and 2 different spring return
running times can be selscted on site. The integral heater is for ambient temperatures
down to -40°C.

C. Working with 3 sec. motor running time

See extra information EL.

D. 3-pos control mode

See extra information EL.

E. Spring return

Spring return function works if the supply voltage (terminal 1 or 2) is cut. In the event
of an electrical interruption, the spring returns to its end position.

F. Operation at an ambient temperature below - 20°C

See extra information EL.

G. Excess temperature

In acc. to the ATEX rules and regulations EEx actuators must be protected against
excess temperature. An internal thermostat guarantees the temperature class in the
event of failure. If this thermostat is working the actuator must be sent to the factory.
RedMax actuators are equipped with an additional temperature sensor to stop the
actuator before reaching this max. temperature. In this case the failure must be
eliminated immediately on site.

Mounting on air dampers with double squared shaft connection

Details see extra information ME.

Mounting of quarter turn valves

Details see extra information ME.

EEx-i safety temperature sensor - FireSafe

The safety thermostat type FireSafe is passive and
potential free for use in intrinsic safe circuits, directly
connectable to the EEx-i circuit of the RedMax-...-BF
actuators. The sensor switches at an ambient temperature
of 72°C and starts the fail safe spring return function of
the actuator. Sensor with manufacturer certificate in acc.
with ATEX.

RedSwitch - adaptable external EEx-d aux. switches

RedSwitch is an accessory to RedMax actuators size

S, fixing directly onto the actuator. RedSwitch are aux.
switches with with 2 potential free contacts, adustable
on site. The electrical wiring needs an terminal box.

Important information for routine test

For periodic inspection of fire dampers cut of the the supply line (cut off the current
of the actuator)
The switch contact on FireSafe is only for test aims of actuators function.

RedBox - adaptable terminal box

For electrical connection of an RedMax inside the hazar
dous area an terminal box is required.
RedBox-BF for RedMax-5.10-BF and RedMax-15-BF.
To adapt the RedBox direct to the actuator housing an
additional accessory type MKK-S is required.

Extra information "EL" (see additional data sheet)

extra technical information, versions of circuit diagrams and failure indication

Extra information "ME" (see additional data sheet)

extra technical information, dimensions, installation instruction and illustration

D.EM-03.08-S-en-BF

Schischek GmbH Germany D-90579 Langenzenn, Mühlsteig 45, Gewerbegebiet V, Tel. ++49 (0)9101-90810, Fax ++49 (0)9101-908177, Email [e-mail]

2006-06-14

www.schischek.com