Red Lion G310 User Manual

Bulletin No. G310-N Drawing No. LP0581 Released 08/09

Tel +1 (717) 767-6511 Fax +1 (717) 764-0839 www.redlion.net

MODEL G310 - GRAPHIC LCD OPERATOR INTERFACE TERMINAL WITH VGA DISPLAY AND TOUCHSCREEN



CONFIGURED USING CRIMSON® SOFTWARE (VERSION 2.0 OR

LATER)



UP TO 5 RS-232/422/485 COMMUNICATIONS PORTS

(2 RS-232 AND 1 RS-422/485 ON BOARD, 1 RS-232 AND 1 RS-422/485 ON OPTIONAL COMMUNICATIONS CARD)



10 BASE T/100 BASE-TX ETHERNET PORT TO NETWORK

UNITS AND HOST WEB PAGES



USB PORT TO DOWNLOAD THE UNIT’S CONFIGURATION

FROM A PC OR FOR DATA TRANSFERS TO A PC



UNIT’S CONFIGURATION IS STORED IN NON-VOLATILE

MEMORY (8MBYTE FLASH)



COMPACTFLASH® SOCKET TO INCREASE MEMORY CAPACITY



10.4-INCH TFT 256 COLOR VGA 640X480 PIXEL LCD



OUTDOOR UNIT WITH UV RATED OVERLAY AVAILABLE



8-BUTTON KEYPAD FOR ON-SCREEN MENUS



THREE FRONT PANEL LEDS



POWER UNIT FROM 24VDC ±20% SUPPLY



RESISTIVE ANALOG TOUCHSCREEN

LABORATORY EQUIPMENT

63YN

FOR USE IN HAZARDOUS LOCATIONS:

Class I, Division 2, Groups A, B, C, and D Class II, Division 2, Groups F and G Class III, Division 2

GENERAL DESCRIPTION

The G310 Operator Interface T erminal combines unique capabilities normally expected from high-end units with a very affordable price. It is built around a high performance core with integrated functionality. This core allows the G310 to perform many of the normal features of the Paradigm range of Operator Interfaces while improving and adding new features.

The G310 is able to communicate with many different types of hardware using high-speed RS232/422/485 communications ports and Ethernet 10 Base T/100 Base-TX communications. In addition, the G310 features USB for fast downloads of configuration files and access to trending and data logging. A CompactFlash socket is provided so that Flash cards can be used to collect your trending and data logging information as well as to store larger configuration files.

In addition to accessing and controlling of external resources, the G310 allows a user to easily view and enter information. An outdoor version is available for direct sunlight applications. Users can enter data through the touchscreen or front panel 8-button keypad.

SAFETY SUMMARY

All safety related regulations, local codes and instructions that appear in the manual or on equipment must be observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it. If equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.

Do not use the controller to directly command motors, valves, or other actuators not equipped with safeguards. To do so can be potentially harmful to persons or equipment in the event of a fault to the controller.

The protective conductor terminal is bonded to conductive parts of the equipment for safety purposes and must be connected to an external protective earthing system.

WARNING - EXPLOSION HAZARD - SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I, DIVISION 2/CLASS II, DIVISION 2/CLASS III, DIVISION 2

CAUTION: Risk Of Danger.

Read complete instructions prior to

installation and operation of the unit.

CAUTION: Risk of electric shock.

CONTENTS OF PACKAGE

- G310 Operator Interface.

- Panel Gasket.

- This hardware bulletin.

- Template for panel cutout.

- Hardware packet for mounting unit into panel.

- Terminal block for connecting power.

ORDERING INFORMATION

MODEL NO. DESCRIPTION PART NUMBER

Operator Interface for indoor applications only, textured finish with embossed keys

G310

Operator Interface for indoor or outdoor applications, glossy finish with UV rated overlay (keys are not

embossed) G3CF CompactFlash Card G3RS RS 232/485 Optional Communication Card G3RS0000 G3CN CANopen Optional Communication Card G3CN0000

G3PBDP Profibus DP Optional Communication Card G3PBDP00

G3GSM

SFCRM2 Crimson

G3FILM Protective Films G3FILM10

Contact your Red Lion distributor or visit our website for complete selection.

Use this part number to purchase Crimson on CD with a printed manual, USB

cable, and RS-232 cable. Otherwise, download for free from www.redlion.net.

Red Lion offers RJ modular jack adapters. Refer to the DR literature for details.

Battery type is lithium coin type CR2025

Industrial grade two million write cycles. SMART Modular Technologies model

SG9CF (UL Listed Directory Category NWGQ).

For use in non-hazardous locations only.

GSM/GPRS Modem Option Card for G3 operator

interface

RS-232 Programming Cable CBLPROG0

CBL

USB Cable CBLUSB00

Communications Cables

DR DIN Rail Mountable Adapter Products

Replacement Battery

G310C Backlight Replacement

G310S Backlight Replacement

6 6

G310C000

G310S000

G3CFxxxx

G3GSM000 SFCRM200

CBLxxxxx

DRxxxxxx BNL20000 CONSULT

FACTORY

CompactFlash is a registered trademark of CompactFlash Association.

9.50

(241.3)

12.83 (325.8)

2.2 (55)

11.55 (293.3)

8.27

(210.1)

SPECIFICATIONS

1. POWER REQUIREMENTS:

G310C: +24 VDC ±20% @ 33 W maximum. G310S: +24 VDC ±20% @ 25 W maximum. Must use Class 2 or SELV rated power supply. Power connection via removable three position terminal block.

Notes:

1. The front panel PWR LED indicates power.

2. The G310’s circuit common is not connected to the enclosure of the unit. See “Connecting to Earth Ground” in the section “Installing and Powering the G310.”

2. BATTERY: Lithium coin cell. Typical lifetime of 10 years.

3. LCD MODULE DISPLAYS:

MODEL G310C G310S

SIZE 10.4-inch 10.4-inch TYPE TFT TFT COLORS 256 VGA 256 VGA PIXELS 640 X 480 640 X 480 BRIGHTNESS 450 cd/m BACKLIGHT TYPE BACKLIGHT LIFE *

50,000 HR TYP.

CCFL

850 cd/m

LED

50,000 HR TYP.

*Lifetime at room temperature. Refer to “Display” in the “Software/Unit

Operation” section.

4. 8-KEY KEYPAD: for on-screen menus.

5. TOUCHSCREEN: Resistive analog

6. MEMORY:

On Board User Memory: 8 Mbyte of onboard non-volatile Flash memory. Memory Card: CompactFlash Type II slot for Type I and Type II

CompactFlash cards.

7. COMMUNICATIONS: USB Port: Adheres to USB specification 1.1. Device only using Type B

connection.

WARNING - DO NOT CONNECT OR DISCONNECT CABLES WHILE POWER IS APPLIED UNLESS AREA IS KNOWN TO BE NON-HAZARDOUS. USB PORT IS FOR SYSTEM SET-UP AND DIAGNOSTICS AND IS NOT INTENDED FOR PERMANENT CONNECTION.

Serial Ports: Format and Baud Rates for each port are individually software

programmable up to 115,200 baud. PGM Port: RS232 port via RJ12. COMMS Ports: RS422/485 port via RJ45, and RS232 port via RJ12. DH485 TXEN: Transmit enable; open collector, VOH = 15 VDC,

VOL = 0.5 V @ 25 mA max.

Note: For additional information on the communications or signal

common and connections to earth ground please see the “Connecting to Earth Ground” in the section “Installing and Powering the G310.”

Ethernet Port: 10 BASE-T / 100 BASE-TX

RJ45 jack is wired as a NIC (Network Interface Card).

8. ENVIRONMENTAL CONDITIONS:

Operating Temperature Range: 0 to 50 °C Storage Temperature Range: -20 to 70 °C Operating and Storage Humidity: 80% maximum relative humidity (non-

condensing) from 0 to 50 °C.

Vibration According to IEC 68-2-6: Operational 10 to 55 Hz, in X, Y, Z

direction for 1.5 hours, 1 g.

Shock According to IEC 68-2-27: Operational 30 g's, 9 msec in 3 directions. Altitude: Up to 2000 meters.

9. CERTIFICA TIONS AND COMPLIANCES: SAFETY

UL Recognized Component, File #E179259, UL61010-1, CSA 22.2 No.61010-1

Recognized to U.S. and Canadian requirements under the Component Recognition Program of Underwriters Laboratories, Inc.

UL Listed, File #E211967, UL61010-1, UL1604, CSA 22.2 No. 61010-1,

CSA 22.2 No. 213-M1987

LISTED by Und. Lab. Inc. to U.S. and Canadian safety standards Type 4X Enclosure rating (Face only), UL50 IECEE CB Scheme Test Report #E179259-A1-CB-1

Issued by Underwriters Laboratories Inc.

IEC 61010-1, EN 61010-1: Safety requirements for electrical equipment

for measurement, control, and laboratory use, Part 1.

IP66 Enclosure rating (Face only), IEC 529

ELECTROMAGNETIC COMPATIBILITY

Emissions and Immunity to EN 61326: Electrical Equipment for Measurement,

Control and Laboratory use.

Immunity to Industrial Locations:

Criterion AEN 61000-4-2Electrostatic discharge

4 kV contact discharge 8 kV air discharge Criterion AEN 61000-4-3Electromagnetic RF fields

10 V/m

Criterion AEN 61000-4-4Fast transients (burst) 2 kV power 2 kV signal Criterion AEN 61000-4-5Surge

1 kV L-L,

2 kV L&N-E power Criterion BEN 61000-4-6RF conducted interference 3 V/rms

Emissions:

Class AEN 55011Emissions

Notes:

1. Criterion A: Normal operation within specified limits.

2. Criterion B: Temporary loss of performance from which the unit selfrecovers.

10. CONNECTIONS: Compression cage-clamp terminal block.

Wire Gage: 12-30 AWG copper wire Torque: 5-7 inch-pounds (56-79 N-cm)

11. CONSTRUCTION: Steel rear metal enclosure with NEMA 4X/IP66

aluminum front plate when correctly fitted with the gasket provided. Installation Category II, Pollution Degree 2.

12. MOUNTING REQUIREMENTS: Maximum panel thickness is 0.25" (6.3

mm). For NEMA 4X/IP66 sealing, a steel panel with a minimum thickness of

0.125" (3.17 mm) is recommended. Maximum Mounting Stud Torque: 17 inch-pounds (1.92 N-m)

13. WEIGHT: 5.53 lbs (2.51 Kg)

DIMENSIONS In inches (mm)

INSTALLING AND POWERING THE G310

2.975

(75.6)

8.925

(226.7)

8.400

(213.4)

11.725 (297.8)

6.125 (155.6)

12.250 (311.2)

14X ∅.188 (∅4.8)

MOUNTING INSTRUCTIONS

This operator interface is designed for through-panel mounting. A panel cutout diagram and a template are provided. Care should be taken to remove any loose material from the mounting cut-out to prevent that material from falling into the operator interface during installation. A gasket is provided to enable sealing to NEMA 4X/IP66 specification. Install the 14 kep nuts provided and tighten evenly for uniform gasket compression.

Note: Tightening the kep nuts beyond a maximum of 17 inch-pounds (1.92 N-m) may cause damage to the front panel.

All tolerances ±0.010" (±0.25 mm).

ALL NONINCENDIVE CIRCUITS MUST BE WIRED USING DIVISION 2 WIRING METHODS AS SPECIFIED IN ARTICLE 501-4 (b), 502-4 (b), AND 503-3 (b) OF THE NATIONAL ELECTRICAL CODE, NFPA 70 FOR INSTALLATION WITHIN THE UNITED STATES, OR AS SPECIFIED IN SECTION 19-152 OF CANADIAN ELECTRICAL CODE FOR INSTALLATION IN CANADA.

CONNECTING TO EARTH GROUND

The protective conductor terminal is bonded to conductive parts of the equipment for safety purposes and must be connected to an external protective earthing system.

The chassis ground is not connected to signal common of the unit. Maintaining isolation between earth ground and signal common is not required to operate your unit. But, other equipment connected to this unit may require isolation between signal common and earth ground. To maintain isolation

between signal common and earth ground care must be taken when connections are made to the unit. For example, a power supply with isolation between its

signal common and earth ground must be used. Also, plugging in a USB cable may connect signal common and earth ground.

1. USB’s shield may be connected to earth ground at the host. USB’s shield in turn may also be connected to signal common.

POWER SUPPLY REQUIREMENTS

The G310C requires a 24 VDC power supply rated at 33 W, and the G310S requires a 24 VDC power supply rated at 25 W. Your unit may draw considerably less the rated power depending upon the options being used. As additional features are used your unit will draw increasing amounts of power. Items that could cause increases in current are additional communications, optional communications card, CompactFlash card, and other features programmed through Crimson.

In any case, it is very important that the power supply is mounted correctly if the unit is to operate reliably. Please take care to observe the following points:

– The power supply must be mounted close to the unit, with usually not

more than 6 feet (1.8 m) of cable between the supply and the operator interface. Ideally, the shortest length possible should be used.

– The wire used to connect the operator interface’s power supply should

be at least 22-gage wire. If a longer cable run is used, a heavier gage wire should be used. The routing of the cable should be kept away from large contactors, inverters, and other devices which may generate significant electrical noise.

– A power supply with a Class 2 or SELV rating is to be used. A Class 2

or SELV power supply provides isolation to accessible circuits from hazardous voltage levels generated by a mains power supply due to single faults. SEL V is an acronym for “safety extra-low voltage.” Safety extra-low voltage circuits shall exhibit voltages safe to touch both under normal operating conditions and after a single fault, such as a breakdown of a layer of basic insulation or after the failure of a single component has occurred.

Each G310 has a chassis ground terminal on the back of the unit. Your unit

should be connected to earth ground (protective earth).

COMMUNICATING WITH THE G310

CONFIGURING A G310

The G310 is configured using Crimson software. Crimson is available as a free download from Red Lion’s website, or it can be purchased on CD. Updates to Crimson for new features and drivers are posted on the website as they become available. By configuring the G310 using the latest version of Crimson, you are assured that your unit has the most up to date feature set. Crimson software can configure the G310 through the RS232 PGM port, USB port, or CompactFlash.

The USB port is connected using a standard USB cable with a Type B connector. The driver needed to use the USB port will be installed with Crimson. If this driver has not been installed, it can be downloaded from the website.

The RS232 PGM port uses a programming cable made by Red Lion to connect to the DB9 COM port of your computer. If you choose to make your own cable, use the “G310 Port Pin Out Diagram” for wiring information.

The CompactFlash can be used to program a G3 by placing a configuration file and firmware on the CompactFlash card. The card is then inserted into the target G3 and powered. Refer to the Crimson literature for more information on the proper names and locations of the files.

CABLES AND DRIVERS

Red Lion has a wide range of cables and drivers for use with many different communication types. A list of these drivers and cables along with pin outs is available from Red Lion’s website. New cables and drivers are added on a regular basis. If making your own cable, refer to the “G310 Port Pin Outs” for wiring information.

USB, DATA TRANSFERS FROM THE COMPACTFLASH CARD

In order to transfer data from the CompactFlash card via the USB port, a driver must be installed on your computer. This driver is installed with Crimson and is located in the folder C:\Program Files\Red Lion Controls\Crimson 2.0\ Device\ after Crimson is installed. This may have already been accomplished if your G310 was configured using the USB port.

Once the driver is installed, connect the G310 to your PC with a USB cable, and follow “Mounting the CompactFlash” instructions in the Crimson 2 user manual.

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