Red Lion G306M Instruction Manual

Bulletin No. G306MH-E
PROCESS CONTROL EQUIPMENT
Drawing No. LP0843
Released 05/14
Tel +1 (717) 767-6511
Fax +1 (717) 764-0839
www.redlion.net
MODEL G306M - GRAPHIC MONOCHROME LCD OPERATOR INTERFACE TERMINAL WITH QVGA DISPLAY AND TOUCHSCREEN
CONFIGURED USING CRIMSON ® SOFTWARE (VERSION 2.0)
UP TO 5 RS-232/422/485 COMMUNICATIONS PORTS
(2 RS-232 AND 1 RS-422/485 ON BOARD, 1 RS-232 AND 1 RS422/485 ON OPTIONAL COMMUNICATIONS CARD)
10 BASE T/100 BASE-TX ETHERNET PORT TO NETWORK UNITS
AND HOST WEB PAGES
USB PORT TO DOWNLOAD THE UNIT’S CONFIGURATION FROM A
PC OR FOR DATA TRANSFERS TO A PC
UNIT’S CONFIGURATION IS STORED IN NON-VOLATILE MEMORY
(4 MBYTE FLASH)
COMPACTFLASH® SOCKET TO INCREASE MEMORY CAPACITY
5.7-INCH FSTN MONOCHROME QVGA 320 X 240 PIXEL LCD WITH WHITE LED BACKLIGHT
OUTDOOR UNIT WITH UV RATED DISPLAY AVAILABLE
5-BUTTON KEYPAD FOR ON-SCREEN MENUS
U
R
C
US LISTED
L
43NH
FOR USE IN HAZARDOUS LOCATIONS:
Class I, Division 2, Groups A, B, C, and D
THREE FRONT PANEL LED INDICATORS
POWER UNIT FROM 24 VDC ±20% SUPPLY OR 10-16 VDC SUPPLY
RESISTIVE ANALOG TOUCHSCREEN
GENERAL DESCRIPTION
The G306M Operator Interface Terminal combines unique capabilities normally expected from high-end units with a very affordable price. It is built around a high performance core with integrated functionality.
The G306 is able to communicate with many different types of hardware using high-speed RS232/422/485 communications ports and Ethernet 10 Base T/100 Base-TX communications. In addition, the G306 features USB for fast downloads of configuration files and access to trending and data logging. A CompactFlash socket is provided so that Flash cards can be used to collect your trending and data logging information as well as to store larger configuration files.
In addition to accessing and controlling of external resources, the G306 allows a user to easily view and enter information. The unit uses a Liquid Crystal Display (LCD) module, which is easily readable in both indoor and outdoor applications. Users can enter data through the touchscreen and/or front panel 5-button keypad.
SAFETY SUMMARY
All safety related regulations, local codes and instructions that appear in the manual or on equipment must be observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it. If equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.
Do not use the controller to directly command motors, valves, or other actuators not equipped with safeguards. To do so can be potentially harmful to persons or equipment in the event of a fault to the controller.
The protective conductor terminal is bonded to conductive parts of the equipment for safety purposes and must be connected to an external protective earthing system.
WARNING - EXPLOSION HAZARD - SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I, DIVISION 2
CAUTION: Risk Of Danger.
Read complete instructions prior to
installation and operation of the unit.
CompactFlash is a registered trademark of CompactFlash Association.
CAUTION: Risk of electric shock.
CONTENTS OF PACKAGE
- G306M Operator Interface.
- Panel gasket.
- Template for panel cutout.
- Hardware packet for mounting unit into panel.
- Terminal block for connecting power.
ORDERING INFORMATION
MODEL NO. DESCRIPTION PART NUMBER
Operator Interface for indoor applications
G306M
G3CF CompactFlash Card G3RS RS232/485 Optional Communication Card G3RS0000 G3CN CANopen Optional Communication Card G3CN0000
G3DN
G3PBDP Profibus DP Optional Communication Card G3PBDP00
G3GSM
PSDR DIN Rail Power Supply PSDRxxxx
SFCRM2 Crimson 2.0
G3FILM Protective Films G3FILM06
1
Contact your Red Lion distributor or visit our website for complete selection.
2
Use this part number to purchase Crimson software on CD with a printed
only, textured finish with embossed keys
Operator Interface for indoor or outdoor applications, glossy finish with UV rated overlay (keys are not embossed)
DeviceNet option card for G3 operator interfaces with isolated high speed communications ports
GSM/GPRS Modem Option Card for G3 operator
3
interface
RS-232 Programming Cable CBLPROG0
CBL
USB Cable CBLUSB00 Communications Cables
DR DIN Rail Mountable Adapter Products
Replacement Battery
6
2
1
5
manual, USB cable, and RS-232 cable. Otherwise, download for free from www.redlion.net.
3
Antenna (G3QANT00) is NOT included with the card. Must be purchased
separately if needed.
4
Red Lion offers RJ modular jack adapters. Refer to the DR literature for
complete details.
5
Battery type is lithium coin type CR2025.
6
Industrial grade two million write cycles. SMART Modular Technologies
model SG9CF (UL Listed Directory Category NWGQ).
24 VDC G306M000 12 VDC G306M010
24 VDC G306MS00
12 VDC G306MS10
4
G3CFxxxx
G3DN0000
G3GSM000
SFCRM200
CBLxxxxx DRxxxxxx
BNL20000
1
SpecificationS
1. POWER REQUIREMENTS: Must use a Class 2 circuit according to National Electrical Code (NEC),
NFPA-70 or Canadian Electrical Code (CEC), Part I, C22.1 or a Limited Power Supply (LPS) according to IEC 60950-1 or Limited-energy circuit according to IEC 61010-1. Power connection via removable three position terminal block.
Supply Voltage: +24 VDC ±20% 10-16 VDC Typical Power1: 6 W 6 W Maximum Power2: 7.5 W 8.5 W
Notes:
1. Typical power with +24 VDC, RS232/485 communications, Ethernet communications, CompactFlash card installed, and display at full brightness.
2. Maximum power indicates the most power that can be drawn from the G306. Refer to “Power Supply Requirements” under “Installing and Powering the G306.”
3. The G306’s circuit common is not connected to the enclosure of the unit. See “Connecting to Earth Ground” in the section “Installing and Powering the G306.”
4. Read “Power Supply Requirements” in the section “Installing and Powering the G306” for additional power supply information.
2. BATTERY: Lithium coin cell. Typical lifetime of 10 years.
3. LCD DISPLAY:
SIZE 5.7-inch
TYPE FSTN COLORS 2 PIXELS 320 X 240 BRIGHTNESS 165 cd/m BACKLIGHT* 20,000 HR TYP.
*Lifetime at room temperature. Refer to “Display” in “Software/Unit Operation”
4. 5-KEY KEYPAD: for on-screen menus.
5. TOUCHSCREEN: Resistive analog
6. MEMORY:
On Board User Memory: 4 Mbyte of non-volatile Flash memory. Memory Card: CompactFlash Type II slot for Type I and Type II
CompactFlash cards.
7. COMMUNICATIONS: USB Port: Adheres to USB specification 1.1. Device only using Type B
connection.
WARNING - DO NOT CONNECT OR DISCONNECT CABLES WHILE POWER IS APPLIED UNLESS AREA IS KNOWN TO BE NON­HAZARDOUS. USB PORT IS FOR SYSTEM SET-UP AND DIAGNOSTICS AND IS NOT INTENDED FOR PERMANENT CONNECTION.
G306Mx00 G306Mx10
2
DH485 TXEN: Transmit enable; open collector, VOH = 15 VDC,
VOL = 0.5 V @ 25 mA max.
Note: For additional information on the communications or signal
common and connections to earth ground please see the “Connecting to Earth Ground” in the section “Installing and Powering the G306.”
Ethernet Port: 10 BASE-T / 100 BASE-TX
RJ45 jack is wired as a NIC (Network Interface Card). Isolation from Ethernet network to G3 operator interface: 1500 Vrms
8. ENVIRONMENTAL CONDITIONS:
Operating Temperature Range: 0 to 50 °C Storage Temperature Range: -20 to 70 °C Operating and Storage Humidity: 80% maximum relative humidity (non-
condensing) from 0 to 50 °C.
Vibration to IEC 68-2-6: Operational 5 to 500 Hz, 3 g. Shock to IEC 68-2-27: Operational 35 g. Altitude: Up to 2000 meters.
9. CERTIFICATIONS AND COMPLIANCES:
CE Approved
EN 61326-1 Immunity to Industrial Locations Emission CISPR 11 Class A IEC/EN 61010-1
RoHS Compliant UL Listed: File #E179259 UL Hazardous: File #E245515 Type 4X Indoor Enclosure rating (Face only) IP65 Enclosure rating (Face only) for G306Mxxx IP66 Enclosure rating (Face only) for G306MSxx IP20 Enclosure rating (Rear of unit)
10. CONNECTIONS: Compression cage-clamp terminal block.
Wire Gage: 12-30 AWG copper wire Torque: 5-7 inch-pounds (56-79 N-cm)
11. CONSTRUCTION: Steel rear metal enclosure with NEMA and IP rated aluminum front plate when correctly fitted with the gasket provided. Installation Category I, Pollution Degree 2.
12. MOUNTING REQUIREMENTS: Maximum panel thickness is 0.25" (6.3 mm). For NEMA 4X/IP66 sealing, a steel panel with a minimum thickness of
0.125" (3.17 mm) is recommended. Maximum Mounting Stud Torque: 17 inch-pounds (1.92 N-m)
13. WEIGHT: 3.0 lbs (1.36 Kg)
Serial Ports: Format and Baud Rates for each port are individually software
programmable up to 115,200 baud. PGM Port: RS232 port via RJ12. COMMS Ports: RS422/485 port via RJ45, and RS232 port via RJ12. These
two ports share the same hardware; the G303 multiplexes the ports to communicate via two protocols. These ports may be used to configure different master protocols, but only one port may be used if configuring a slave protocol or AB DH485.
DIMENSIONS In inches (mm)
2.30 (58.4)
8.83 (224.3)
7.08
(179.8)
7.42 (188.5)
5.67
(144)
2
inStalling and powering the g306
MOUNTING INSTRUCTIONS
This operator interface is designed for through-panel mounting. A panel cut­out diagram and a template are provided. Care should be taken to remove any loose material from the mounting cut-out to prevent that material from falling into the operator interface during installation. A gasket is provided to enable sealing to NEMA 4X/IP66 specification. Install the ten kep nuts provided and tighten evenly for uniform gasket compression.
Note: Tightening the kep nuts beyond a maximum of 17 inch-pounds (1.92 N-m) may cause damage to the front panel.
8.25 (209.6)
7.63 (193.8)
2.75
(69.9)
All tolerances ±0.010" (±0.25 mm).
ALL NONINCENDIVE CIRCUITS MUST BE WIRED USING DIVISION 2 WIRING METHODS AS SPECIFIED IN THE NATIONAL ELECTRICAL CODE, NFPA 70 FOR INSTALLATION WITHIN THE UNITED STATES, OR AS SPECIFIED IN THE CANADIAN ELECTRICAL CODE FOR INSTALLATION IN CANADA.
10X Ø.188 (Ø4.8)
5.88
(149.4)
6.50
(165.1)
CONNECTING TO EARTH GROUND
The protective conductor terminal is bonded to conductive parts of the equipment for safety purposes and must be connected to an external protective earthing system.
Each G306 has a chassis ground terminal on the back of the unit. Your unit should be connected to earth ground (protective earth).
The chassis ground is not connected to signal common of the unit. Maintaining isolation between earth ground and signal common is not required to operate your unit. But, other equipment connected to this unit may require
isolation between signal common and earth ground. To maintain isolation
between signal common and earth ground care must be taken when connections are made to the unit. For example, a power supply with isolation between its
signal common and earth ground must be used. Also, plugging in a USB cable may connect signal common and earth ground.
1.
USB’s shield may be connected to earth ground at the host. USB’s shield in
turn may also be connected to signal common.
1
POWER SUPPLY REQUIREMENTS
The 24 V G306M (G306M000 & G306MS00) require a 24 VDC power supply rated at 7.5 W. The 12 V G306M (G306M010 & G306MS10) require a 10 to 16 VDC power supply rated at 8.5 W. Your unit may draw considerably less than the maximum rated power depending upon the options being used. As additional features are used your unit will draw increasing amounts of power. Items that could cause increases in current are additional communications, optional communications card, CompactFlash card, and other features programmed through Crimson.
In any case, it is very important that the power supply is mounted correctly if the unit is to operate reliably. Please take care to observe the following points:
– The power supply must be mounted close to the unit, with usually not more
than 6 feet (1.8 m) of cable between the supply and the operator interface. Ideally, the shortest length possible should be used.
– The wire used to connect the operator interface’s power supply should be
at least 22-gage wire. If a longer cable run is used, a heavier gage wire should be used. The routing of the cable should be kept away from large contactors, inverters, and other devices which may generate significant electrical noise.
– A power supply with an NEC Class 2 or Limited Power Source (LPS) and
SELV rating is to be used. This type of power supply provides isolation to accessible circuits from hazardous voltage levels generated by a mains power supply due to single faults. SELV is an acronym for “safety extra­low voltage.” Safety extra-low voltage circuits shall exhibit voltages safe to touch both under normal operating conditions and after a single fault, such as a breakdown of a layer of basic insulation or after the failure of a single component has occurred.
WARNING - EXPLOSION HAZARD - DO NOT DISCONNECT
EQUIPMENT WHILE THE CIRCUIT IS LIVE OR UNLESS THE AREA
IS KNOWN TO BE FREE OF IGNITABLE CONCENTRATIONS.
inStalling an option card
WARNING - EXPLOSION HAZARD - DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN DISCONNECTED AND THE AREA IS KNOWN TO BE NON-HAZARDOUS.
Each option card comes with a cable for communications and three screws for ataching the option card to the G306’s rear cover. To install the option card, remove all power and I/O communications cables from the unit. Use the three screws provided to mount the option card to the rear cover of the G306 as shown in Figure 1.
Figure 1
Connect the cable from the option card to CN11 on the main board of the G306 as shown in Figure 2. Be sure both ends of the cable are firmly seated into their appropriate connector housing. Carefully replace the rear cover by reversing the instructions for removing the rear cover.
3
Figure 2
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