Red Lion G303 User Manual

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MODEL G303 - GRAPHIC LCD OPERATOR INTERFACE TERMINALS

 CONFIGURED USING CRIMSON 2.0 SOFTWARE

 UP TO 5 RS-232/422/485 COMMUNICATIONS PORTS

(2 RS-232 AND 1 RS-422/485 ON BOARD, 1 RS-232 AND 1
RS422/485 ON OPTIONAL COMMUNICATIONS CARD)

 10 BASE T/100 BASE-TX ETHERNET PORT TO NETWORK

UNITS AND HOST WEB PAGES

 USB PORT TO DOWNLOAD THE UNIT’S CONFIGURATION

FROM A PC OR FOR DATA TRANSFERS TO A PC

 UNIT’S CONFIGURATION IS STORED IN NON-VOLATILE

MEMORY (4 MBYTE FLASH)

 COMPACTFLASH® SOCKET TO INCREASE MEMORY CAPACITY

 3.2-INCH 128X64 PIXEL LCD WITH YELLOW LED BACKLIGHT,

ABLE TO SUPPORT TEXT AND SIMPLE GRAPHICS

 OUTDOOR UNIT WITH UV RATED OVERLAY AVAILABLE

 32 BUTTON KEYPAD WITH USER IDENTIFIABLE KEYS,

NAVIGATIONAL KEYS, NUMERIC KEYS, KEYS FOR ON-SCREEN
MENUS, AND OTHER VARIOUS KEYS.

 THREE FRONT PANEL LEDS

 POWER UNIT FROM 24 VDC ±20% SUPPLY

U

R

C

LABORATORY EQUIPMENT

US LISTED

L

63YN

FOR USE IN HAZARDOUS LOCATIONS:

Class I, Division 2, Groups A, B, C, and D
Class II, Division 2, Groups F and G
Class III, Division 2

Bulletin No. G303-N

Drawing No. LP0561

Released 11/13

GENERAL DESCRIPTION

The G303 Operator Interface Terminal combines unique capabilities normally
expected from high-end units with a very affordable price. It is built around a
high performance core with integrated functionality. This core allows the G303
to perform many of the normal features of the Paradigm range of Operator
Interfaces while improving and adding new features.

The G303 is able to communicate with many different types of hardware using
high-speed RS232/422/485 communications ports and Ethernet 10 Base T/100
Base-TX communications. In addition, the G303 features USB for fast downloads
of configuration files and access to trending and data logging. A CompactFlash
socket is provided so that Flash cards can be used to collect your trending and data
logging information as well as to store larger configuration files.

In addition to accessing and controlling of external resources, the G303
allows a user to easily view and enter information. The unit uses a Liquid
Crystal Display (LCD) module, which is easily readable in both indoor and
outdoor applications. Users can enter data through the front panel 32-button
keypad that has user identifiable keys.

SAFETY SUMMARY

All safety related regulations, local codes and instructions that appear in the
manual or on equipment must be observed to ensure personal safety and to
prevent damage to either the instrument or equipment connected to it. If
equipment is used in a manner not specified by the manufacturer, the protection
provided by the equipment may be impaired.

Do not use the controller to directly command motors, valves, or other
actuators not equipped with safeguards. To do so can be potentially harmful to
persons or equipment in the event of a fault to the controller.

WARNING - EXPLOSION HAZARD - SUBSTITUTION OF
COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I,
DIVISION 2/CLASS II, DIVISION 2/CLASS III, DIVISION 2

CAUTION: Risk of Danger.

Read complete instructions prior to installation

and operation of the unit.

CompactFlash is a registered trademark of CompactFlash Association.

CONTENTS OF PACKAGE

- G303 Operator Interface.

- Panel gasket.

- Two user legendable key sheets.

- Template for panel cutout.

- Hardware packet for mounting unit into panel.

- Terminal Block for connecting power.

ORDERING INFORMATION

MODEL NO. DESCRIPTION PART NUMBER

G303

G3CF CompactFlash Card
G3RS RS232/485 Optional Communication Card G3RS0000
G3CN CANopen Optional Communication Card G3CN0000

G3DN

G3GSM GSM/GPRS Modem Option Card

G3PBDP Profibus DP Optional Communication Card G3PBDP00

SFCRM2 Crimson 2.0

CBL

G3FILM Protective Films G3FILM03

1

Contact your Red Lion distributor or visit our website for complete selection.

2

Use this part number to purchase Crimson on CD with a printed

manual, USB cable, and RS-232 cable. Otherwise, download from www.
redlion.net.

3

Antenna (G3QANT00) is NOT included with the card. Must be purchased

separately if needed.

4

Red Lion offers RJ modular jack adapters. Refer to the DR literature for

complete details.

5

Battery type is lithium coin type CR2025.

6

Industrial grade two million write cycles. SMART Modular Technologies model

SG9CF (UL Listed Directory Category NWGQ)

Operator Interface for indoor applications only,
textured finish with embossed keys

Operator Interface for indoor or outdoor
applications, glossy finish with UV rated overlay
(keys are not embossed)

DeviceNet Option Card With Isolated High
Speed Communications Ports

RS-232 Programming Cable CBLPROG0
USB Cable CBLUSB00
Communications Cables

DR DIN Rail Mountable Adapter Products

Replacement Battery
Key Strip Paper LBAFLM02

6

3

2

1

4

5

G303M000

G303S000

G3CFxxxx

G3DN0000

G3GSM000

SFCRM200

CBLxxxxx
DRxxxxxx

BNL20000

1

SpecificationS

1. POWER REQUIREMENTS:
+24 VDC ±20% @ 9.5 W maximum.
Must use a Class 2 circuit according to National Electrical Code (NEC),

NFPA-70 or Canadian Electrical Code (CEC), Part I, C22.1 or a Limited
Power Supply (LPS) according to IEC 60950-1 or Limited-energy circuit
according to IEC 61010-1.

Power connection via removable three position terminal block.

Notes:

1. The front panel PWR LED indicates power.

2. The G303’s circuit common is not connected to the enclosure of the unit.
See “Connecting to Earth Ground” in the section “Installing and
Powering the G303”.

2. BATTERY: Lithium coin cell. Typical lifetime of 10 years.

3. DISPLAY: 3.2" 128 x 64 pixel FSTN LCD with yellow LED backlight for
characters and simple graphics applications.

4. 32-KEY KEYPAD: 8 user legendable keys, 5 navigational keys, 10+2
numeric keys, 4 dedicated keys, and 3 soft keys for on-screen menus.

5. MEMORY:

On Board User Memory: 4 Mbyte of onboard non-volatile Flash memory.
Memory Card: CompactFlash Type II slot for Type I and Type II

CompactFlash cards.

6. COMMUNICATIONS:
USB Port: Adheres to USB specification 1.1. Device only using Type B

connection.

WARNING - DO NOT CONNECT OR DISCONNECT CABLES
WHILE POWER IS APPLIED UNLESS AREA IS KNOWN TO BE
NON-HAZARDOUS. USB PORT IS FOR SYSTEM SET-UP AND
DIAGNOSTICS AND IS NOT INTENDED FOR PERMANENT
CONNECTION.

Serial Ports: Format and Baud Rates for each port are individually software

programmable up to 115,200 baud.
PGM Port: RS232 port via RJ12.
COMMS Ports: RS422/485 port via RJ45, and RS232 port via RJ12. These

two ports share the same hardware; the G303 multiplexes the ports to
communicate via two protocols. These ports may be used to configure
different master protocols, but only one port may be used if configuring
a slave protocol or AB DH485.

DH485 TXEN: Transmit enable; open collector, VOH = 15 VDC, VOL = 0.5

V @ 25 mA max.

Note: For additional information on the communications or signal

common and connections to earth ground please see “Connecting to
Earth Ground” in the section “Installing and Powering the G303”.

Ethernet Port: 10 BASE-T / 100 BASE-TX

RJ45 jack is wired as a NIC (Network Interface Card).

7. ENVIRONMENTAL CONDITIONS:

Operating Temperature Range: 0 to 50°C
Storage Temperature Range: -30 to 70°C
Operating and Storage Humidity: 80% maximum relative humidity (non-

condensing) from 0 to 50°C.

Vibration to IEC 68-2-6: Operational 5 to 500 Hz, 3 g.
Shock to IEC 68-2-27: Operational 40 g
Altitude: Up to 2000 meters.

8. CERTIFICATIONS AND COMPLIANCES:

SAFETY
CE Approved

EN 61326-1 Immunity to Industrial Locations
Emission CISPR 11 Class B
IEC/EN 61010-1

RoHS Compliant
UL Listed: File #E179259
UL Hazardous: File #E211967
Type 4X Enclosure rating (Face only)
IP66 Enclosure rating (Face only)
IP20 Enclosure rating (Rear of unit)

9. CONNECTIONS: Compression cage-clamp terminal block.
Wire Gage: 12-30 AWG copper wire
Torque: 5-7 inch-pounds (56-79 N-cm)

10. CONSTRUCTION: Steel rear metal enclosure with NEMA 4X/IP66
aluminum front plate when correctly fitted with the gasket provided.
Installation Category I, Pollution Degree 2.

11. MOUNTING REQUIREMENTS: Maximum panel thickness is 0.25" (6.3
mm). For NEMA 4X/IP66 sealing, a steel panel with a minimum thickness of

0.125" (3.17 mm) is recommended.
Maximum Mounting Stud Torque: 17 inch-pounds (1.92 N-m)

12. WEIGHT: 1.96 lbs (0.89 Kg)

DIMENSIONS In inches (mm)

7.45 (189.2)

5.85

(148.6)

2.1 (52)

6.04 (153.4)

4.44

(112.8)

2

inStalling and powering the g303

USER IDENTIFIABLE KEYS

The G303 unit comes with a pre-printed key strip inserted. This key strip is

labeled F1 through F8 and corresponds to Crimson software.

If desired, these keys may be custom labeled for specific functions. The
default key strip may be removed and a custom key strip inserted. Each unit is
delivered with two sheets of white “Cover 65” paper. This 8½ x11 paper may be
used with most copiers, jet printers, or laser printers.

REMOVE PANEL GASKET
BEFORE REMOVING OR
INSERTING KEY STRIPS

Custom key strips are made easily using the Adobe Acrobat file available
from www.redlion.net or included with each Crimson CD. This program allows
users to enter custom text and color schemes.

If more customization is needed, a graphics package can be used. The key
strip dimensions are as follows.

1.075

(27.3)

.675

(17.1)

4.00 (101.6)

3.00 (76.2)

3X .75

.325
(8.3)

.375 (9.5)

.375 (9.5)

1.40
.55

(35.6)

(14)

VISIBLE AREA OF

EIGHT KEYS

CHAMFER (2 PLCS)

FOR EASIER INSERTION

(14)

.55

R.100

When inserting the key strip into the slot in the G303 panel, start one corner

first then slowly insert the strip into place.

Note: Key strips need to be inserted into the unit before mounting into a

panel.

MOUNTING INSTRUCTIONS

This operator interface is designed for through-panel mounting. A panel cut­out diagram and a template are provided. Care should be taken to remove any
loose material from the mounting cut-out to prevent that material from falling
into the operator interface during installation. A gasket is provided to enable
sealing to NEMA 4X/IP66 specification. Install the eight kep nuts provided and
tighten evenly for uniform gasket compression.

Note: tightening the kep nuts beyond a maximum of 17 inch-pounds (1.92
N-m) may cause damage to the front panel.

6.875 (174.6)

6.25 (158.8)

8X Ø.188 (Ø4.8)

ALL NONINCENDIVE CIRCUITS MUST BE WIRED USING
DIVISION 2 WIRING METHODS AS SPECIFIED IN ARTICLE 501-4
(b), 502-4 (b), AND 503-3 (b) OF THE NATIONAL ELECTRICAL
CODE, NFPA 70 FOR INSTALLATION WITHIN THE UNITED
STATES, OR AS SPECIFIED IN SECTION 19-152 OF CANADIAN
ELECTRICAL CODE FOR INSTALLATION IN CANADA.

CONNECTING TO EARTH GROUND

Each G303 has a chassis ground terminal on the back of the unit. Your unit

should be connected to earth ground (protective earth).

The chassis ground is not connected to signal common of the unit.
Maintaining isolation between earth ground and signal common is not required
to operate your unit. But, other equipment connected to this unit may require
isolation between signal common and earth ground. To maintain isolation

between signal common and earth ground care must be taken when connections
are made to the unit. For example, a power supply with isolation between its

signal common and earth ground must be used. Also, plugging in a USB cable
may connect signal common and earth ground.

1

1. USB’s shield may be connected to earth ground at the host. USB’s shield in

turn may also be connected to signal common.

POWER SUPPLY REQUIREMENTS

The G303 requires a 24 VDC power supply rated at 9.5 W. Your unit may
draw considerably less than 9.5 W depending upon the options being used. As
additional features are used your unit will draw increasing amounts of power.
Items that could cause increases in current are additional communications,
optional communications card, Compact Flash card, and other features
programmed through Crimson.

In any case, it is very important that the power supply is mounted correctly if
the unit is to operate reliably. Please take care to observe the following points:

– The power supply must be mounted close to the unit, with usually not

more than 6 feet (1.8 m) of cable between the supply and the operator
interface. Ideally, the shortest length possible should be used.

– The wire used to connect the operator interface’s power supply should

be at least 22-gage wire. If a longer cable run is used, a heavier gage
wire should be used. The routing of the cable should be kept away from
large contactors, inverters, and other devices which may generate
significant electrical noise.

– A power supply with a Class 2 or SELV rating is to be used. A Class 2

or SELV power supply provides isolation to accessible circuits from
hazardous voltage levels generated by a mains power supply due to
single faults. SELV is an acronym for “safety extra-low voltage.” Safety
extra-low voltage circuits shall exhibit voltages safe to touch both under
normal operating conditions and after a single fault, such as a
breakdown of a layer of basic insulation or after the failure of a single
component has occurred.

All tolerances ±0.010" (±0.25 mm).

5.275
(134)

4.625

(117.5)

3