1General Information ............................................................................................................................................8
1.2.1 General Specifications ...................................................................................................................................... 8
1.2.2 E2/EB-MIX24880-D and E2/EB-MIX24882-D Specifications .......................................................................... 10
1.4 Getting Started with Sixnet Hardware .................................................................................................................. 21
1.5 USB Installation Instructions ................................................................................................................................. 22
2Assembly and Instruction .................................................................................................................................. 24
2.2 Replacing the logic module ................................................................................................................................... 25
2.3 Base Cover ............................................................................................................................................................. 25
3.1 Setting the Network Jumper ................................................................................................................................. 26
3.2 Setting the DI COM Jumper .................................................................................................................................. 28
3.3 RS485 Jumper on the E2-MIX20884-D base ......................................................................................................... 30
4.1 Power Requirements ............................................................................................................................................ 31
4.2 Current Requirements .......................................................................................................................................... 31
4.3 Power Wiring......................................................................................................................................................... 31
6.1 High Density Discrete Inputs ................................................................................................................................. 47
6.6 High Speed Counters ............................................................................................................................................. 49
6.7 Slow/Fast Response for All Discrete Inputs .......................................................................................................... 49
6.9 High Density Discrete Outputs .............................................................................................................................. 50
6.12 Time Proportioned Outputs (TPO) ........................................................................................................................ 51
6.13 4-20 mA Analog Input Wiring ................................................................................................................................ 52
6.14 Isolated Analog Inputs .......................................................................................................................................... 52
6.15 Voltage Range Analog Inputs ................................................................................................................................ 52
6.16 High Speed Analog Inputs ..................................................................................................................................... 52
6.17 Analog Outputs ..................................................................................................................................................... 53
8.2 Power LED Indication ............................................................................................................................................ 59
8.3 Alert LED Indication ............................................................................................................................................... 60
8.4 OK LED Indication .................................................................................................................................................. 60
8.5 Ring LED Indication ............................................................................................................................................... 60
8.6 Ethernet Link Activity Indication ........................................................................................................................... 61
8.8 Discrete LED Indication ......................................................................................................................................... 61
8.9 Analog Input Status ............................................................................................................................................... 61
9.1 Web Server Overview ........................................................................................................................................... 62
9.2 Setting the IP Address ........................................................................................................................................... 62
9.3 Audit Trail Change History .................................................................................................................................... 62
9.4 Adding User Documents to the Web Server ......................................................................................................... 63
10 EtherTRAK-2 Module to Wiring Base Keying................................................................................................... 64
11 Service Information....................................................................................................................................... 66
11.1 Product Support .................................................................................................................................................... 66
Sixnet protects your investment in Sixnet systems with long-term planned technology and our unique Protected
Technology Policy. We will continue to support the specified capabilities of standard Sixnet products for at
least five years. We plan each product improvement and new feature to be upward compatible with existing
designs and installations. Our goals are to make each new software release bring new power to your Sixnet
systems and have every existing feature, applications program and data file continue to work.
We protect your investment even further with a liberal five-year trade-in policy. Exchange standard products for
upgraded versions of the same product to take advantage of new features and performance improvements at
any time for five years. A prorated trade-in allowance will be given for your existing equipment. This policy
may be used to trade-in SixTRAK, RemoteTRAK, and EtherTRAK I/O modules for EtherTRAK-2 or
Etherbus I/O modules with equivalent I/O functions.
Sixnet protects your long-term productivity with state-of-the-art planned technology and continued support.
Statement of Limited Warranty
Red Lion, manufacturer of Red Lion products, warrants to Buyer that products, except software, manufactured
by Red Lion will be free from defects in material and workmanship. Red Lion’s obligation under this warranty
will be limited to repairing or replacing, at Red Lion’s option, the defective parts within two (2) years of the data
of installation, or within two (2) years of the date of shipment from the point of manufacture, whichever is
sooner. Products may be returned by Buyer only after permission has been obtained from Red Lion. Buyer will
prepay all freight charges to return any products to the repair facility designated by Red Lion.
This limited warranty does not cover losses or damages which occur in shipment to or from Buyer or due to
improper installation, maintenance, misuse, neglect of any cause other than ordinary commercial or industrial
applications. In particular, Red Lion makes no warranties whatsoever with respect to implied warranties or
merchantability or fitness for any particular purpose. All such warranties are hereby expressly disclaimed. No
oral or written information or advice given by Red Lion or Red Lion’s representative shall create a warranty or
in any way increase the scope of this warranty.
This limited warranty is in lieu of all other warranties whether oral or written, expressed or implied. Red Lion’s
liability shall not exceed the price of the individual units, which are the basis of the claim. In no event shall Red
Lion be liable for any loss of profits, loss of use of facilities or equipment, or other indirect, incidental or
consequential damages.
These products should not be used to replace proper safety interlocking. No software-based device (or any
other solid-state device) should ever be designed to be responsible for the maintenance of consequential
equipment or personnel safety. In particular, Red Lion disclaims any responsibility for damages, either direct or
consequential, that result from the use of this equipment in any application.
All power, input and output (I/O) wiring must be in accordance with Class I, Division 2 wiring methods and in
accordance with the authority having jurisdiction.
WARNING – EXPLOSION HAZARD – SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR
CLASS 1, DIVISION 2.
WARNING – EXPLOSION HAZARD – WHEN IN HAZARDOUS LOCATIONS, DISCONNECT POWER
BEFORE REPLACING OR WIRING MODULES.
WARNING – EXPLOSION HAZARD – DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN
SWITCHED OFF OR THE AREA IS KNOWN TO BE NONHAZARDOUS.
These products are operator interface units to be used within control panels. These devices are intended for
use in Class I, Division 2, Hazardous Locations, industrial control applications. The enclosure shall be suitable
for the location.
A minimum IP54 rated enclosure is needed for ATEX unless an equivalent degree of protection is supplied by
the location.
These products are to be used within control panels in hazardous locations. The enclosure shall be suitable
for this location. Hot-swapping is not for use in hazardous locations.
AVERTISSEMENTS POUR INSTALLATION ET ENDROITS DANGEREUX
Ces produits ne doivent pas être utilisés pour remplacer le verrouillage de sécurité approprié. Aucun dispositif
basé sur un logiciel (ou tout autre dispositif à l'état solide) devraient jamais être conçus pour être responsable
de l'entretien de l'équipement consécutifs ou la sécurité du personnel. En particulier, Red Lion décline toute
responsabilité pour les dommages, directs ou indirects, résultant de l'utilisation de cet équipement dans
n'importe quelle application.
Tout courant, câblage entrée et sortie (I / O) doit être conforme aux méthodes de câblage à la Classe I,
Division 2 et conformément à l'autorité compétente.
AVERTISSEMENT – RISQUE D’EXPLOSION – LA SUBSTITUTION DE TOUT COMPOSANT PEUT NUIRE
À LA CONFORMITÉ DE CLASSE I, DIVISION 2
AVERTISSEMENT – RISQUE D’EXPLOSION– LORSQUE DANS DES ENDROITS DANGEREUX,
DÉBRANCHEZ LE CORDON D'ALIMENTATION AVANT DE REMPLACER OU DE BRANCHER LES
MODULES.
AVERTISSEMENT – RISQUE D’EXPLOSION– NE DÉBRANCHEZ PAS L'ÉQUIPEMENT À MOINS QUE
L'ALIMENTATION AIT ÉTÉ COUPÉE OU QUE L’ENVIRONNEMENT EST CONNU POUR ÊTRE NON
DANGEREUX.
Ces produits sont des unités d'interface opérateur qui doivent être utilisés à l'intérieur des panneaux de
commande. Ces appareils sont destinés à une utilisation en Classe I, Division 2, zones dangereuses,
applications de contrôle industriel. L'enclos doit être adapté à l’environnement lieu.
Un boîtier IP54 minimum est nécessaire pour ATEX à moins qu’un degré équivalent de protection est fourni
par l'emplacement.
Lorsque dans des endroits dangereux, ces produits doivent être utilisés dans des panneaux de contrôle. Pas
de remplacement à chaud des modules dans les zones dangereuses
Note: All information in this document applies to EtherTRAK-2 and Etherbus I/O modules
except where otherwise noted. Refer to Red Lion website, the web server within the I/O
module, or Red Lion I/O Tool Kit Windows software online help systems for detailed product
specifications and configuration settings.
EtherTRAK®2 and Etherbus®
Power supply voltage: 10-30 VDC
Input current requirement: 100 mA @ 24 VDC typical w/ no loads
I/O registers available for additional expansion
I/O: 512 discrete inputs and outputs plus
256 analog inputs and output registers
Unique station addresses 16,000+ (Sixnet or 247 Modbus)
Environmental
Operating temperature of -40 to 75°C (-40 to 85°C storage)
Mounting DIN rail (EN50022) or direct to panel or flat panel mount
Humidity 5 to 95% RH (non-condensing) (optional conformal coating)
Flammability UL 94V-0 materials
Electrical Safety UL 508, CSA C22.2/142; EN61010-1 (IEC1010); CE
EMI emissions FCC part 15, ICES-003, Class A; EN55022; EN6100-6-4; CE
EMC immunity EN61000-6-2 (EN61000-4-2,3,4,5,6,8); CE
Vibration: IEC60068-2-6
Shock: IEC60068-2-27
Hazardous locations Class 1, Div 2, Groups A, B, C, D, CSA C22.2/213; ISA12.12.01; ATEX Zone 2*
Marine and offshore tested and/or verified to meet various marine and maritime standards such as
ABS, DNV No. 2.4 and Lloyds.
Packaging Impact resistant Lexan® polycarbonate
Module and Base: 5.5”L x 3.5”W x 5.1”H (14cm x 8.9cm x 13cm)
* E2/EB-16DIAC-D does not comply with ATEX Zone 2
Etherbus Specifications
Etherbus® PoE power (EB- only) 10 Watts at 60°C for user loads
This manual will help you install and maintain EtherTRAK-2 I/O modules. In summary, wiring for power,
communications and I/O is connected to each module’s base. Then, setup choices are entered using a web
browser looking at the embedded web server within the module itself or the Sixnet I/O Tool Kit Windows
software.
1.2 Specifications
1.2.1 General Specifications
These general specifications apply to all EtherTRAK-2 I/O modules. More detailed product specifications
may be found at Sixnet website.
EtherTRAK®2 and Etherbus®
Note: Not applicable to E2-MIX20884-D, and E2-16DIAC-D
Ethernet (2 Ports) specifications
Ethernet Port(s): 10/100BaseTx (auto-detecting)
Connection: RJ45 (auto-crossover)
Isolation: 1500 Volts RMS 1 minute (60 Hz.)
Message response time is less than 1 ms per message
Red Lion supplies the "mission oriented" tools you need for every step of your project from the initial
specification, through startup, to years of trouble free operation. Configuration information flows between Red
Lion Windows, saving you time (you don't have to enter data multiple times) and dramatically reducing data
entry errors. Refer to the on-line help in the Red Lion I/O Tool Kit for complete details.
Web Server
An embedded web server within the I/O module may also be used for configuration, calibration and
maintenance of this device. Refer to Section 9 of this manual for further information.
Red Lion I/O Tool Kit
The Red Lion I/O Tool Kit is a configuration, calibration and maintenance tool for Red Lion hardware. It is the
preferred method of configuring I/O modules when the module will be an integral part of a Red Lion project
under the control of a Red Lion RTU or process controller. The Tool Kit software provides project wide error
checking and design automation features that will save you time on large projects. Further information can be
found in the I/O Tool Kit online help.
OPC or DDE
Kepware or other commercial OPC (OLE for Process Control) and embedded device communication driver
packages that support Sixnet or Modbus protocol generally provide access to Windows applications via OPC
and/ or DDE (Dynamic Data Exchange) protocols. An OPC/DDE server allows any Windows OPC/DDE client
application to access Red Lion I/O registers directly over Ethernet or serial ports.
There are two Kepware servers available: KepServer and KepServerEx. When an OPC command is received
by the KepServer, it sends the appropriate Modbus RTU protocol command over a serial port or Ethernet to
the remote station or module. The KepServerEx functions in the same manner, but it sends Sixnet Universal
protocol instead of Modbus RTU protocol. The I/O registers are referenced by the tag names assigned using
the Red Lion I/O Tool Kit Windows software.
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