Red Lion CUB7 User Manual

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MODEL CUB7P PROGRAMMABLE ELECTRONIC 8-DIGIT COUNTER
LCD, POSITIVE IMAGE REFLECTIVE OR NEGATIVE IMAGE
TRANSMISSIVE WITH YELLOW/GREEN OR RED LED BACKLIGHTING (9-28 VDC power supply required for versions with LED backlighting)
AVAILABLE WITH LOW SPEED CONTACT (30 Hz MAX.), HIGH
SPEED LOGIC (10 KHz MAX.)
PRESCALER FROM 0.0001 TO 1.9999 SELECTABLE DECIMAL POINTS REPLACEABLE INTERNAL LITHIUM BATTERY PROVIDES UP
TO 6 YEARS OF UNINTERRUPTED OPERATION (Battery Included)
WIRE CONNECTIONS VIA SCREW CLAMP TYPE TERMINALS FRONT PANEL AND REMOTE RESET INPUT NEMA 4X/IP65 SEALED FRONT BEZEL BOTH FRONT PANEL PROGRAM AND RESET BUTTONS ARE
INDIVIDUALLY ENABLED
Bulletin No. CUB7P-C Drawing No. LP0647 Released 05/09
DESCRIPTION
The CUB7P is an 8-digit miniature programmable counter with large 0.35 inch (8.90 mm) high digits. It has an LCD read-out available in Positive Image Reflective, Negative Image Transmissive with yellow/green backlighting, or red backlighting. Backlight units require an external 9 to 28 VDC power supply.
The CUB7P is available in either Low Speed Contact or High Speed Logic. The Contact versions (CUB7P0xxx) operate from a switch contact or an NPN open collector transistor. The Logic versions (CUB7P2xx) operate from 3 VDC logic output or from an NPN open collector transistor.
The CUB7P has a programmable prescaler that can be set for any value between 0.0001 and 1.9999. The decimal point position can be set anywhere from 0 (no D.P.) to 0.000000 or no Leading Zero Blanking. Both the prescaler and DP selection are accessed using the front panel PGM and RESET push buttons. See Programming for details. Note that the count, prescaler and DP values will be lost if the battery is removed. See BATTERY INSTALLATION for additional information.
The CUB7P counters use a CMOS LSI chip, mounted on a gold-plated substrate, that is electrically connected by ultrasonic wire-bonding. Proven micro-electronic assembly and manufacturing techniques provide these units with the reliability and dependability required for industrial service.
The CUB7P series is housed in a lightweight, high impact plastic case with a clear viewing window. The sealed front panel with the silicone rubber buttons meets NEMA 4X/IP65 specifications for wash-down and/or dusty environments, when properly installed.
DIMENSIONS In inches (mm)
Note: Recommended minimum clearance (behind the panel) for mounting clip installation
is 2.15" (54.6) H x 3.00" (76.2) W.
SAFETY SUMMARY
All safety related regulations, local codes and instructions that appear in the manual or on equipment must be observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it. If equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.
Do not use this unit to directly command motors, valves, or other actuators not equipped with safeguards. To do so, can be potentially harmful to persons or equipment in the event of a fault to the unit.
CAUTION: Risk of Danger.
Read complete instructions prior to
installation and operation of the unit.
ORDERING INFORMATION
MODEL NO. DESCRIPTION
LOW SPEED
CONTACT INPUT
*CUB7P
HIGH SPEED
LOGIC INPUT
* Battery is included with unit.
Counter; Positive Image Reflective Counter, w/Yel-Grn Backlighting Counter; w/Red Backlighting Counter; Positive Image Reflective Counter, w/Yel-Grn Backlighting Counter; w/Red Backlighting Replacement 3 V Lithium BatteryBNL
PART NUMBER
CUB7P000 CUB7P010 CUB7P020 CUB7P200 CUB7P210 CUB7P220
BNL10000
PANEL CUT-OUT
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SPECIFICATIONS
PGM RST
1. DISPLAY: 8-digit LCD, 0.35" (8.90 mm) high digits.
2. POWER SOURCE: Replaceable Internal 3.0 V lithium battery to provide up
to 6 years of continuous operation. (Battery life is dependent upon usage. Contacts that remain closed for long periods of time reduce battery life.)
3. BACKLIGHT POWER REQUIREMENTS: 9 to 28 VDC; 35 mA. typical,
50 mA max. Above 26 VDC, derate max. operating temperature to 40°C. Must use NEC Class 2 or SELV rated power supply.
4. SIGNAL INPUT: (LS terminal #4) See Count Edge under Programming for
incrementing edge of input signal. Contact Input (CUB7P0xx): 30 Hz max. from Switch Contact or solid state
Transistor Switch to Common with a 50% duty cycle. Contact burden 7 μA max.
Logic Input (CUB7P2xx): 10 KHz max. from a 3.0V bipolar output or 200
Hz max.from a solid state Transistor Switch to Common with a 50% duty cycle. Contact burden 7 μA max.
5. REMOTE RESET: 15 msec min. pulse width (active low) from 3.0 V
bipolar output, an open collector transistor, or a switch contact to common.
6. ENVIRONMENTAL CONDITIONS: Operating Temperature Range: 0 to 50°C Derate max. operating
temperature to 40°C above 26 VDC (Backlight versions).
Storage Temperature: -30 to 80°C Operating and Storage Humidity: 85% max. relative humidity (non-
condensing) from 0°C to 50°C.
Vibration According to IEC 68-2-6: Operational 5 to 500 Hz, in X, Y, Z
direction for 1.5 hours, 5 g’s.
Shock According to IEC 68-2-27: Operational 30 g's, 11 msec in 3
directions.
Altitude: Up to 2000 meters
7. CERTIFICA TIONS AND COMPLIANCES:
SAFETY
Type 4X Indoor Enclosure rating (Face only)
IEC-61010-1, EN 61010-1: Safety requirements for electrical equipment
for measurement, control, and laboratory use, Part 1.
IP65 Enclosure rating (Face only), IEC 529
ELECTROMAGNETIC COMPATIBILITY
Immunity to EN 50082-2
Electrostatic discharge EN 61000-4-2 Level 2; 4 Kv contact
Level 3; 8 Kv air
Electromagnetic RF fields EN 61000-4-3 Level 3; 10 V/m
80 MHz - 1 GHz
Fast transients (burst) EN 61000-4-4 Level 4; 2 Kv I/O
Level 3; 2 Kv power
RF conducted interference EN 61000-4-6 Level 3; 10 V/rms
150 KHz - 80 MHz
Simulation of cordless telephone ENV 50204 Level 3; 10 V/m
900 MHz ± 5 MHz
200 Hz, 50% duty cycle
Emissions to EN 50081-1
RF interference EN 55022 Enclosure class B
Notes
1. Backlit powered units require a power line filter to be installed, RLC LFIL0000 or equivalent, so as not to impair the function of the backlighting.
Refer to EMC Installation Guidelines for additional information.
8. CONNECTIONS: Wire clamping screw terminals Wire Strip Length: 0.3" (7.5 mm) Wire Gage: 30-14 AWG copper wire Torque: 5 inch-lbs (0.565 N-m) max.
9. CONSTRUCTION: High impact plastic case with clear viewing window. The front panel meets NEMA 4X/IP65 requirements for indoor use when properly installed. Installation Category I, Pollution Degree 2. Panel gasket and mounting clip included.
10. WEIGHT: 2 oz. (57 grams) [with battery]
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PROGRAMMING
The CUB7P has programmable prescale values and decimal point positions. These values are changed using the front panel push buttons. Connect wires between RST EN (Reset Enable) and COM. (Common); and between HS (Program Enable) and COM. (Common) to enable front panel push buttons.
Note: Upon entering the PGM mode for the first time, the Prescaler value is
set to 0.0000. Some value between 0.0001 and 1.9999 must be entered in order for the CUB7P to operate properly. Previously stored values are retained until changed by the user.
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With the front panel push buttons enabled, press the PGM button to enter the program mode. The CUB7P display will change to the current prescale value, with the least significant digit flashing at a 2 Hz rate. The prescale value can be set to any value between 0.0001 and 1.9999. Press the RST button to increment the flashing digit to the desired value. Pressing the PGM button will lock in the value of the flashing digit and advance to the next significant digit. The most significant digit can only be set to 0 or 1. When the entire prescale value has been programmed, press the PGM button once to enable decimal point selection. Any new count pulses will be accumulated using the new prescale value.
After performing the prescale selection, the display will show 0.0000.
Decimal point positions can be set for:
0
0.0
0.00
0.000
0.0000 (Default)
0.00000
0.000000 00000000
Press the RST button until the desired decimal point position is displayed. Press the PGM button to select that position and return to the counter mode. Remove the wire from the HS (Program Enable) terminal to prevent accidental changes to the programmed values.
Note: The incrementing edge of the count signal will change when the PGM button is pressed for the first time. To avoid incorrect display information, it is recommended that the CUB7P be reset after making programming changes.
COUNT EDGE
Accessing program mode for the first time will complement the incrementing edge of the count signal. The table below shows the incrementing edge of the count signal for the different versions of the CUB7P.
VERSION
CUB7P0 (Contact) Rising Edge Falling Edge
CUB7P2 (Logic) Rising Edge Falling Edge
AFTER INSTALLING OR
REPLACING BATTERY
AFTER ENTERING
PROGRAM MODE
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EMC INSTALLATION GUIDELINES
HS-6
V+-2
5-RST
1-COM
3-RST EN
LS-4
SIGNAL INPUT
PROGRAM ENABLE
HS-6
V+-2
LS-4
5-RST
3-RST EN
1-COM
-+
4-LS
2-V+
6-HS
3-RST EN
1-COM
5-RST
TOP OF
UNIT
BATTERY COVER-
Push up to unlatch cover.
Although this unit is designed with a high degree of immunity to ElectroMagnetic Interference (EMI), proper installation and wiring methods must be followed to ensure compatibility in each application. The type of the electrical noise, source or coupling method into the unit may be different for various installations. In extremely high EMI environments, additional measures may be needed. The unit becomes more immune to EMI with fewer I/O connections. Cable length, routing and shield termination are very important and can mean the difference between a successful or a troublesome installation. Listed below are some EMC guidelines for successful installation in an industrial environment.
1. Use shielded (screened) cables for all Signal and Control inputs. The shield
(screen) pigtail connection should be made as short as possible. The
connection point for the shield depends somewhat upon the application.
Listed below are the recommended methods of connecting the shield, in
order of their effectiveness.
a. Connect the shield only at the panel where the unit is mounted to earth
ground (protective earth).
b. Connect the shield to earth ground at both ends of the cable, usually when
the noise source frequency is above 1 MHz.
c. Connect the shield to common of the unit and leave the other end of the
shield unconnected and insulated from earth ground.
2. Never run Signal or Control cables in the same conduit or raceway with AC
power lines, conductors feeding motors, solenoids, SCR controls, and
heaters, etc. The cables should be run in metal conduit that is properly
grounded. This is especially useful in applications where cable runs are long
and portable two-way radios are used in close proximity or if the installation
is near a commercial radio transmitter.
3. Signal or Control cables within an enclosure should be routed as far away as
possible from contactors, control relays, transformers, and other noisy
components.
4. In extremely high EMI environments, the use of external EMI suppression devices, such as ferrite suppression cores, is effective. Install them on Signal and Control cables as close to the unit as possible. Loop the cable through the core several times or use multiple cores on each cable for additional protection. Install line filters on the power input cable to the unit to suppress power line interference. Install them near the power entry point of the enclosure. The following EMI suppression devices (or equivalent) are recommended:
Ferrite Suppression Cores for signal and control cables:
Fair-Rite # 0443167251 (RLC #FCOR0000) TDK # ZCAT3035-1330A Steward #28B2029-0A0
Line Filters for input power cables:
Schaffner # FN610-1/07 (RLC #LFIL0000) Schaffner # FN670-1.8/07 Corcom #1VR3
Note: Reference manufacturer’s instructions when installing a line filter.
5. Long cable runs are more susceptible to EMI pickup than short cable runs. Therefore, keep cable runs as short as possible.
WIRING CONNECTIONS
The electrical connections are made via screw-clamp terminals located on the back of the unit. All conductors should meet voltage and current ratings for each terminal. Also, cabling should conform to appropriate standards of good installation, local codes and regulations. It is recommended that power supplied to the unit be protected by a fuse or circuit breaker. When wiring the unit, use the battery cover to identify the wire position with the proper function. Strip the wire, leaving approximately 1/4" bare wire exposed (stranded wires should be tinned with solder). Insert the wire under the screw-clamp and tighten down the screw until the wire is clamped in tightly. Each terminal can accept up to two #14 AWG wires.
WARNING: Lithium battery may explode if incinerated.
BATTERY INSTALLATION
1. Remove all power to the unit before removing battery cover.
2. To remove the battery cover, push upward in the direction of the arrow on the rear cover (See drawing below), until the cover unlatches. Pull the cover straight out from unit to fully remove.
3. Remove old battery* and replace it with an RLC battery (BNL10000). Observe proper polarity when replacing the battery as shown in the drawing.
4. Replace the cover. The battery cover is keyed so that it cannot be placed upside down. The arrow on the rear of the cover should point toward the top of the CUB7P when properly installed.
* - Dispose of properly.
WARNING: Lithium battery may explode if incinerated.
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