red lion CUB5P, CUB5PR00, CUB5PB00, CUB5V, CUB5VB00 User Manual

...
Bulletin No. CUB5I-K
.13 (3.3)
(43.4)
1.71
2.95 (74.9)
SEL
.15 (3.8)
1.54 (39.1)
RST
(68 )
+.025
-.000 +8
1.29 (32.8)
2.68
-.000
1.30
(33 )
-0
+6
+.024
C
US LISTED
Drawing No. LP0658 Released 02/13
Tel +1 (717) 767-6511 Fax +1 (717) 764-0839 www.redlion.net
MODEL CUB5I - MINIATURE ELECTRONIC 5-DIGIT DC CURRENT METER
FOUR SELECTABLE D.C. RANGES
200 A, 2 mA, 20 mA, 200 mA
MINIMUM AND MAXIMUM DISPLAY CAPTURE
LCD, REFLECTIVE OR RED/GREEN LED BACKLIGHTING
0.48" (12.2 mm) HIGH DIGITS
OPTIONAL SETPOINT OUTPUT CARD
OPTIONAL SERIAL COMMUNICATIONS CARD (RS232 or RS485)
OPERATES FROM 9 TO 28 VDC POWER SOURCE
FRONT PANEL OR CRIMSON PROGRAMMABLE
U
R
C
L
US LISTED
IND. CONT. EQ.
51EB
DISPLAY COLOR CHANGE CAPABILITY AT SETPOINT OUTPUT
NEMA 4X/IP65 SEALED FRONT BEZEL
GENERAL DESCRIPTION
The CUB5 provides the user the ultimate in flexibility, from its complete user programming to the optional setpoint control and communication capability. The CUB5I accepts a DC Current input signal and provides a display in the desired unit of measure. The meter also features minimum and maximum display capture, display offset, units indicator, and programmable user input. The display can be toggled either manually or automatically between the selected displays.
The CUB5 display has 0.48" (12.2 mm) high digits. The LCD is available in two versions, reflective and red/green backlight. The backlight version is user selectable for the desired color and also has variable display intensity.
The capability of the CUB5 can be easily expanded with the addition of option cards. Setpoint capability is field installable with the addition of the setpoint output cards. Serial communications capability for RS232 or RS485 is added with a serial option card.
The CUB5 can be powered from an optional Red Lion Micro-Line/Sensor Power Supply (MLPS), which attaches directly to the back of a CUB5. The MLPS is powered from 85 to 250 VAC and provides up to 400 mA to drive the unit and sensors.
CURRENT
The CUB5I is the DC Current meter. It features 4 current input ranges, that are selected by the user via a programming jumper and software input range selection. The ranges consist of following: 200 A, 2 mA, 20 mA, or 200 mA. Users should select the appropriate current range that covers their maximum signal input.
DIMENSIONS In inches (mm)
Note: Recommended minimum clearance (behind the panel) for mounting clip installation is 2.15" (54.6) H x 3.00" (76.2) W.
SAFETY SUMMARY
All safety related regulations, local codes and instructions that appear in this literature or on equipment must be observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it. If equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.
Do not use this meter to directly command motors, valves, or other actuators not equipped with safeguards. To do so can be potentially harmful to persons or equipment in the event of a fault to the meter.
CAUTION: Risk of Danger.
Read complete instructions prior to
installationand operation of the unit.
CAUTION: Risk of electric shock.
1
ORDERING INFORMATION
TYPE MODEL NO. DESCRIPTION PART NUMBER
CUB5 CUB5I
CUB5RLY Single Relay Option Card CUB5RLY0
CUB5SNK Dual Sinking Open Collector Output Card CUB5SNK0
Optional Plug-in Cards
Accessories
1
Crimson software is a free download from http://www.redlion.net
CUB5COM
CUB5USB USB Programming Card CUB5USB0
MLPS
CBLPROG Programming Cable RS232 (RJ11-DB9) CBLPROG0
CBPRO Programming Cable RS485 (RJ11-DB9) CBPRO007
SFCRD Crimson PC Configuration Software for Windows 98, ME, 2000, XP
CBLUSB USB Programming Cable CBLUSB00
DC Current Meter with Reflective Display CUB5IR00
DC Current Meter with Backlight Display CUB5IB00
RS485 Serial Communications Card CUB5COM1
RS232 Serial Communications Card CUB5COM2
+12 VDC Micro-Line Power Supply, 85 to 250 VAC source, 400 mA max out MLPS1000
+24 VDC Micro-Line Power Supply, 85 to 250 VAC source, 200 mA max out MLPS2000
GENERAL METER SPECIFICATIONS
1
SFCRD200
1. DISPLAY: 5 digit LCD 0.48" (12.2 mm) high digits CUB5IR00: Reflective LCD with full viewing angle CUB5IB00: Transmissive LCD with selectable red or green LED backlight,
viewing angle optimized. Display color change capability with output state when using an output module.
2. POWER: Input voltage range is +9 to +28 VDC with short circuit and input polarity protection. Must use an RLC model MLPS or an NEC Class 2 or Limited Power Source (LPS) rated power supply.
MODEL
NO.
CUB5IR00 --- 10 mA 40 mA CUB5IB00 Red (max intensity) 85 mA 115 mA CUB5IB00 Green (max intensity) 95 mA 125 mA
DISPLAY COLOR
INPUT CURRENT
@ 9 VDC WITHOUT
CUB5RLY0
INPUT CURRENT
@ 9 VDC WITH
CUB5RLY0
3. INPUT RANGES: Jumper Selectable D.C. Currents: 200 A, 2 mA, 20 mA, or 200 mA
4. SIGNAL INPUTS:
INPUT
RANGE
200 A
2 mA 0.1% of span 50 mA 0.1 μA 70 ppm / °C
20 mA 0.1% of span
200 mA 0.1% of span
ACCURACY @23 °C, less than 85% RH
0.1% of span
INPUT
IMPEDANCE
1.111 K 111
11
1
MAX
INPUT
SIGNAL
150 mA 1 μA 70 ppm / °C 500 mA 10 μA 70 ppm / °C
RESOLUTION
15 mA 10 nA 70 ppm / °C
TEMP.
COEFFICIENT
5. OVERRANGE RATINGS, PROTECTION & INDICATION:
9 to 28 VDC power circuit is not isolated from the signal circuit. Input Overrange Indication: “
OLOL”.
Input Underrange Indication: “ULUL”.
Display Overrange/Underrange Indication: “.....”/“-.....
6. RESPONSE TIME: Display: 500 msec min. Output: 800 msec max (with input filter setting of 0)
7. NORMAL MODE REJECTION: 60 dB 50/60 Hz
8. USER INPUT (USR): Programmable input. Connect terminal to common (USR COMM) to activate function. Internal 10K pull-up resistor to +9 to 28 VDC.
Threshold Levels: V Response Time: 5 msec typ.; 50 msec debounce (activation and release)
= 0.7 V max; VIH = 2.4 V min; V
IL
= 28 VDC
MAX
9. MEMORY: Nonvolatile E2PROM memory retains all programming parameters and max/min values when power is removed.
10. ENVIRONMENTAL CONDITIONS:
Operating Temperature Range for CUB5IR00: -35 to 75°C Operating Temperature Range for CUB5IB00 depends on display color
and intensity level as per below:
INTENSITY LEVEL TEMPERATURE
Red Display 1 & 2 -35 to 75°C
3 -35 to 70°C 4 -35 to 60°C 5 -35 to 50°C
Green Display 1 & 2 -35 to 75°C
3 -35 to 65°C 4 -35 to 50°C 5 -35 to 35°C
Storage Temperature: -35 to 85°C
Operating and Storage Humidity: 0 to 85% max. relative humidity (non-
condensing)
Vibration to IEC 68-2-6: Operational 5-500 Hz, 5 g Shock to IEC 68-2-27: Operational 30 g Altitude: Up to 2000 meters
11. CONNECTIONS: Wire clamping screw terminals Wire Strip Length: 0.3" (7.5 mm) Wire Gage: 30-14 AWG copper wire Torque: 5 inch-lbs (0.565 N-m) max.
12. CONSTRUCTION: This unit is rated for NEMA 4X/IP65 requirements for
outdoor use. Installation Category I, Pollution Degree 2. High impact plastic case with clear viewing window. Panel gasket and mounting clip included.
13. CERTIFICATIONS AND COMPLIANCES:
CE Approved
EN 61326-1 Immunity to Industrial Locations Emission CISPR 11 Class A IEC/EN 61010-1
RoHS Compliant UL Recognized Component: File #E179259 UL Listed: File #E137808 Type 4X Outdoor Enclosure rating (Face only) IP65 Enclosure rating (Face only) IP20 Enclosure rating (Rear of unit)
Refer to EMC Installation Guidelines for additional information.
14. WEIGHT: 3.2 oz (100 g)
2
OPTIONAL PLUG-IN CARDS
INPUT RANGE JUMPERS
MAIN CIRCUIT
BOARD
INPUT RANGE
JUMPER LOCATIONS
2mA
200mA
200µA
20mA
2.68
(68 )
+.8
1.30
-.0
(33 )
-.000
+.6
-.0
-.000 +.024
+.025
PANEL GASKET
BEZEL
PANEL
MOUNTING SCREW
NUT FASTENER
MOUNTING CLIP
ADDING OPTION CARDS
The CUB5 meters can be fitted with optional output cards and/or serial communications cards. The details for the plug-in cards can be reviewed in the specification section below. The plug-in cards, that are sold separately, can be installed initially or at a later date.
WARNING: Disconnect all power to the unit before installing
Plug-in card.
Note: Measurement errors may occur if signal input common is shared with
another circuit common (ie, serial common, Dual Sinking Output option card,
or Power Supply common) on multiple units.
SINGLE RELAY CARD
Type: Single FORM-C relay
Isolation To Sensor & User Input Commons: 1400 Vrms for 1 min.
Working Voltage: 150 Vrms
Contact Rating: 1 amp @ 30 VDC resistive; 0.3 amp @ 125 VAC resistive
Life Expectancy: 100,000 minimum operations DUAL SINKING OUTPUT CARD
Type: Non-isolated switched DC, N Channel open drain MOSFET
Current Rating: 100 mA max.
V
: 0.7 V @ 100 mA
DS ON
1.0 INSTALLING THE METER
INSTALLATION
The meter meets NEMA 4X/IP65 requirements when properly installed. The unit is intended to be mounted into an enclosed panel. Prepare the panel cutout to the dimensions shown. Remove the panel latch from the unit. Slide the panel gasket over the rear of the unit to the back of the bezel. The unit should be installed fully assembled. Insert the unit into the panel cutout.
While holding the unit in place, push the panel latch over the rear of the unit so that the tabs of the panel latch engage in the slots on the case. The
: 30 VDC
V
DS MAX
Offstate Leakage Current: 0.5 mA max.
RS485 SERIAL COMMUNICATIONS CARD
Type: RS485 multi-point balanced interface (non-isolated) Baud Rate: 300 to 38.4k Data Format: 7/8 bits; odd, even, or no parity Bus Address: 0 to 99; max 32 meters per line Transmit Delay: Selectable (refer to CUB5COM bulletin)
RS232 SERIAL COMMUNICATIONS CARD
Type: RS232 half duplex (non-isolated) Baud Rate: 300 to 38.4k Data Format: 7/8 bits; odd, even, or no parity
USB PROGRAMMING CARD
Type: USB virtual comms port Connection: Type B Baud Rate: 300 to 38.4k Unit Address: 0 to 99
panel latch should be engaged in the farthest forward slot possible. To achieve a proper seal, tighten the latch screws evenly until the unit is snug in the panel (Torque to approx. 28 to 36 in-oz [0.202 to 0.26 N-m]). Do not over-tighten the screws.
INSTALLATION ENVIRONMENT
The unit should be installed in a location that does not exceed the operating temperature and provides good air circulation. Placing the unit near devices that generate excessive heat should be avoided.
The bezel should only be cleaned with a soft cloth and neutral soap product. Do NOT use solvents. Continuous exposure to direct sunlight may accelerate the aging process of the bezel.
Do not use tools of any kind (screwdrivers, pens, pencils, etc.) to operate the keypad of the unit.
2.0 SETTING THE JUMPERS
INPUT RANGE JUMPER
This jumper is used to select the proper input range. The input range selected in programming must match the jumper setting. Select a range that is high enough to accommodate the maximum signal input to avoid overloads. To access the jumper, remove the rear cover of the meter.
Warning: Exposed line voltage exists on the circuit boards. Remove
all power to the meter and load circuits before accessing inside of the meter.
REMOVING THE REAR COVER
input terminals. T o release the tab, insert a small, flat blade screwdriver between the tab and the plastic wall below the terminals. Inserting the screwdriver will provide enough pressure to release the tab locks. To replace the cover, align the cover with the input terminals and press down until the cover snaps into place.
To remove the rear cover, locate the cover locking tab below the 2nd and 3rd
3
USR COMM
USR
+9-28 VDC
COMM
INP +
PWR COMMON
+
-
USR COMM
USR
+9-28 VDC
COMM
INP +
PWR COMMON
3.0 INSTALLING PLUG-IN CARDS
The Plug-in cards are separately purchased option cards that perform specific
functions. The cards plug into the main circuit board of the meter
Range Jumpers
Setpoint Card
Comms or
Programming
Card
Locking Tab
4.0 WIRING THE METER
WIRING OVERVIEW
Electrical connections are made via screw-clamp terminals located on the back of the meter. All conductors should conform to the meter’s voltage and current ratings. All cabling should conform to appropriate standards of good installation, local codes and regulations. It is recommended that the power supplied to the meter (DC or AC) be protected by a fuse or circuit breaker.
Strip the wire, leaving approximately 0.3" (7.5 mm) bare lead exposed (stranded wires should be tinned with solder.) Insert the lead under the correct screw-clamp terminal and tighten until the wire is secure. (Pull wire to verify tightness.) Each terminal can accept up to one #14 AWG (2.55 mm) wire, two #18 AWG (1.02 mm), or four #20 AWG (0.61 mm).
EMC INSTALLATION GUIDELINES
Although Red Lion Controls Products are designed with a high degree of immunity to Electromagnetic Interference (EMI), proper installation and wiring methods must be followed to ensure compatibility in each application. The type of the electrical noise, source or coupling method into a unit may be different for various installations. Cable length, routing, and shield termination are very important and can mean the difference between a successful or troublesome installation. Listed are some EMI guidelines for a successful installation in an industrial environment.
1. A unit should be mounted in a metal enclosure, which is properly connected
to protective earth.
2. Use shielded cables for all Signal and Control inputs. The shield connection
should be made as short as possible. The connection point for the shield
depends somewhat upon the application. Listed below are the recommended
methods of connecting the shield, in order of their effectiveness.
a. Connect the shield to earth ground (protective earth) at one end where the
unit is mounted.
b. Connect the shield to earth ground at both ends of the cable, usually when
the noise source frequency is over 1 MHz.
3. Never run Signal or Control cables in the same conduit or raceway with AC
power lines, conductors, feeding motors, solenoids, SCR controls, and
heaters, etc. The cables should be run through metal conduit that is properly
grounded. This is especially useful in applications where cable runs are long
CAUTION: The Plug-in cards and main circuit board contain static
sensitive components. Before handling the cards, discharge static charges from your body by touching a grounded bare metal object. Ideally, handle the cards at a static controlled clean workstation. Also, only handle the cards by the edges. Dirt, oil or other contaminants that may contact the cards can adversely affect circuit operation.
REMOVING THE REAR COVER
To remove the rear cover, locate the cover locking tab below the 2nd and 3rd input terminals. T o release the tab, insert a small, flat blade screwdriver between the tab and the plastic wall below the terminals. Inserting the screwdriver will provide enough pressure to release the tab locks. To replace the cover, align the cover with the input terminals and press down until the cover snaps into place.
and portable two-way radios are used in close proximity or if the installation
is near a commercial radio transmitter. Also, Signal or Control cables within
an enclosure should be routed as far away as possible from contactors,
control relays, transformers, and other noisy components.
4. Long cable runs are more susceptible to EMI pickup than short cable runs.
5. In extremely high EMI environments, the use of external EMI suppression
devices such as Ferrite Suppression Cores for signal and control cables is
effective. The following EMI suppression devices (or equivalent) are
recommended:
Fair-Rite part number 0443167251 (RLC part number FCOR0000) Line Filters for input power cables:
Schaffner # FN2010-1/07 (Red Lion Controls # LFIL0000)
6. T o protect relay contacts that control inductive loads and to minimize radiated
and conducted noise (EMI), some type of contact protection network is
normally installed across the load, the contacts or both. The most effective
location is across the load.
a. Using a snubber, which is a resistor-capacitor (RC) network or metal oxide
varistor (MOV) across an AC inductive load is very effective at reducing EMI and increasing relay contact life.
b. If a DC inductive load (such as a DC relay coil) is controlled by a transistor
switch, care must be taken not to exceed the breakdown voltage of the transistor when the load is switched. One of the most effective ways is to place a diode across the inductive load. Most RLC products with solid state outputs have internal zener diode protection. However external diode protection at the load is always a good design practice to limit EMI. Although the use of a snubber or varistor could be used. RLC part numbers: Snubber: SNUB0000 Varistor: ILS11500 or ILS23000
7. Care should be taken when connecting input and output devices to the
instrument. When a separate input and output common is provided, they
should not be mixed. Therefore a sensor common should NOT be connected
to an output common. This would cause EMI on the sensitive input common,
which could affect the instrument’s operation.
Visit RLC’ s web site at http://www.redlion.net/Support/InstallationConsiderations. html for more information on EMI guidelines, Safety and CE issues as they relate to Red Lion Controls products.
4.1 POWER WIRING
DC Power
+9 to +28 VDC: +VDC Power Common: -VDC
CAUTION: 9 to 28 VDC
power circuit is not isolated from the signal circuit.
4.2 USER INPUT WIRING
Sinking Logic
USR COMM USR
The user input of the meter is internally pulled up to +9 to +28 V with 10 K resistance. The input is active when it is pulled low (<0 .7 V).
4
Connect external switching device between the
}
User Input terminal and User Input Common.
4.3 INPUT WIRING
COM
N.C.
N.O.
COM
N.O.
N.C.
OSNK1
OSNK2
COM
COM
OSNK 1(2)
(30 V MAX.)
N/C
RS485
2
COMM
A+
B-
N/C
534
N/C
RS232
5
N/C
TX
N/C
43
COMM
COMM
2
RX
61 61
CAUTION: Power input common is NOT isolated from user and input
commons. In order to preserve the safety of the meter application, the power input common must be suitably isolated from hazardous live earth referenced voltage; or input common must be at protective earth
or user inputs and input common terminals. Appropriate considerations must then be given to the potential of the user and input commons with respect to earth ground; and the common of the plug-in cards with respect to input common.
Before connecting signal wires, the Input Range Jumper should be verified for
proper position.
Input Signal (self powered)
Series Loop (must use separate supply for sensor power and each CUB5)
ground potential. If not, hazardous voltage may be present at the signal
COMM
-
JUMPER
POSITION
INP+
200 μA
2 mA
+
20 mA
200 mA
EXTERNAL POWER
COMM
MAX INPUT
CURRENT
+VDC
15 mA
50 mA
150 mA
500 mA
+
_
2 WIRE TRANSMITTER
2 Wire With External Power
_
2 WIRE TRANSMITTER
+
INP +
COMM
COMM
COMM
+VDC
+VDC
EXTERNAL POWER
2 Wire With MLPS Power Supply
_
2 WIRE TRANSMITTER
+
INP +
COMM
RED LION CONTROLS
YORK, PA. MADE IN U.S.A.
+12V
AC INPUT TERMINAL
!
M3424B
DC COMMON
MODEL MLPS1
INPUT POWER: 85-250 VAC, 50/60Hz, 14VA OUTPUT POWER: 12VDC UNREG. @ 400mA OPERATING TEMP: 0° TO 60°C
2 Wire With Separate Sensor And CUB5 Power
EXTERNAL POWER
COMM
+VDC
+
2 WIRE TRANSMITTER
_
COMM
+12V
AC INPUT
TERMINAL
INP +
!
M3424B
DC COMMON
RED LION CONTROLS
YORK, PA. MADE IN U.S.A.
MODEL MLPS1
INPUT POWER: 85-250 VAC, 50/60Hz, 14VA OUTPUT POWER: 12VDC UNREG. @ 400mA OPERATING TEMP: 0° TO 60°C
COMM
+12V
AC INPUT TERMINAL
INP +
DC COMMON
RED LION CONTROLS
!
M3424B
YORK, PA. MADE IN U.S.A.
MODEL MLPS1
INPUT POWER: 85-250 VAC, 50/60Hz, 14VA OUTPUT POWER: 12VDC UNREG. @ 400mA OPERATING TEMP: 0° TO 60°C
4.4 SETPOINT (OUTPUT) WIRING
SINGLE SETPOINT RELAY PLUG-IN CARD
DUAL SETPOINT N-FET OPEN DRAIN PLUG-IN CARD
INP +
COMM
RED LION CONTROLS
YORK, PA. MADE IN U.S.A.
+12V
AC INPUT TERMINAL
!
M3424B
DC COMMON
MODEL MLPS1
INPUT POWER: 85-250 VAC, 50/60Hz, 14VA OUTPUT POWER: 12VDC UNREG. @ 400mA OPERATING TEMP: 0° TO 60°C
ELECTRICAL CONNECTIONS
ELECTRICAL CONNECTIONS
Output Common is not isolated from DC Power Common. Load
must be wired between OSNK terminal and V+ of the load supply.
4.5 SERIAL COMMUNICATION WIRING
SERIAL COMMUNICATIONS PLUG-IN CARD
RJ11 CONNECTOR PIN OUTS
4.6 USB PROGRAMMING
USB PROGRAMING PLUG-IN CARD
5
5.0 REVIEWING THE FRONT BUTTONS AND DISPLAY
SEL RST
Parameters
Output
Setpoint
Parameters
Signal Input
Pro
DISPLAY
MODE
Panel Key
Function
Parameters
3-dSP
Parameters
Display and Front
NO
SEL
RST
SEL SEL SEL SEL
2-SEC
1-INP
4-SPt
5-SEr
SEL
Serial
Setup
Parameters
Secondary
BUTTON DISPLAY MODE OPERATION ENTERING PROGRAM MODE PROGRAMMING MODE OPERATION
SEL Index display through enabled values Press and hold for 2 seconds to activate Store selected parameter and index to next parameter
RST Resets values (MIN/MAX) or outputs
Advances through the program menu Increments selected parameter value or selection
OPERATING MODE DISPLAY DESIGNATORS
MAX - Maximum display capture value MIN
- Minimum display capture value
Pressing the SEL button toggles the meter through the selected displays. If display scroll is enabled, the display will toggle automatically every four seconds between
the enabled display values.
6.0 PROGRAMMING THE METER
PROGRAMMING MODE ENTRY (SEL BUTTON)
It is recommended all programming changes be made off line, or before installation. The meter normally operates in the Display Mode. No parameters can be programmed in this mode. The Programming Mode is entered by pressing and holding the either a security code, or a hardware lock.
MODULE ENTRY (SEL & RST BUTTONS)
The Programming Menu is organized into separate modules. These modules group together parameters that are related in function. The display will alternate between Pro and the present module. The RST button is used to select the desired module. The displayed module is entered by pressing the SEL button.
MODULE MENU (SEL BUTTON)
Each module has a separate module menu (which is shown at the start of each module discussion). The SEL button is pressed to advance to a particular parameter to be changed, without changing the programming of preceding parameters. After completing a module, the display will return to Pro NO. Programming may continue by accessing additional modules.
SELECTION / VALUE ENTRY
For each parameter, the display alternates between the present parameter and the selections/value for that parameter. The RST button is used to move through the selections/values for that parameter. Pressing the SEL button, stores and activates the displayed selection/value. This also advances the meter to the next parameter.
For numeric values, press the most digit will begin to flash. Pressing the RST button again increments the digit by one or the user can hold the scroll. The
SEL button will enter the value and move to the next parameter.
SEL button will advance to the next digit. Pressing and holding the
SEL button. If it is not accessible then it is locked by
RST button to access the value. The right hand
RST button and the digit will automatically
“1” - To the right of the display indicates setpoint 1 output activated. “2” - To the right of the display indicates setpoint 2 output activated.
OVERVIEW
PROGRAMMING MENU
PROGRAMMING MODE EXIT (SEL BUTTON)
The Programming Mode is exited by pressing the SEL button with Pro NO displayed. This will commit any stored parameter changes to memory and return the meter to the Display Mode. (If power loss occurs before returning to the Display Mode, verify recent parameter changes.)
PROGRAMMING TIPS
It is recommended to start with Module 1 and proceed through each module in sequence. When programming is complete, it is recommended to record the parameter programming and lock out parameter programming with the user input or programming security code.
FACTORY SETTINGS
Factory Settings may be completely restored in Module 2. This is useful when encountering programming problems.
ALTERNATING SELECTION DISPLAY
In the explanation of the modules, the following dual display with arrows will appear. This is used to illustrate the display alternating between the parameter on top and the parameter’s Factory Setting on the bottom. In most cases, selections and values for the parameter will be listed on the right.
6
Indicates Program Mode Alternating Display
Parameter
USrIN
Factory Settings are shown.
N0
Selection/Value
Display Decimal
Point
Filter
Setting
Filter Band
Input Value
for Scaling
Point 1
Display Value
For Scaling
Point 1
User Input Assignment
Input
Range
SEL
rANGE
dECPt
FILtr
bANd
INP 1
dSP 1
INP 2
U-ASN
1-INP
Pro
User Input
Function
dSP 2
USrIN
Input Value
for Scaling
Point 2
Display Value
For Scaling
Point 2
StYLE
Scaling
Style
OFSEt
Display
Offset Value
6.1 MODULE 1 - SIGNAL INPUT PARAMETERS (1-INP)
PARAMETER MENU
CUB5I INPUT RANGE
SELECTION
rAN6E
Select the input range that corresponds to the external signal. This selection should be high enough to avoid input signal overload but low enough for the desired input resolution. This selection and the position of the Input Range Jumper must match.
dECPt
Select the decimal point location for the Input, MIN and MAX displays. This selection also affects the dSP1 and dSP2 parameters and setpoint values.
OFSEt
The display can be corrected with an offset value. This can be used to compensate for signal variations or sensor errors. This value is automatically updated after a Zero Display to show how far the display is offset. A value of zero will remove the effects of offset.
FILtr
If the displayed value is difficult to read due to small process variations or noise, increased levels of filtering will help to stabilize the display. Software filtering effectively combines a fraction of the current input reading with a fraction of the previous displayed reading to generate the new display.
Filter values represent no filtering (0), up to heavy filtering (3). A value of 1 for the filter uses 1/4 of the new input and 3/4 of the previous display to generate the new display. A filter value of 2 uses 1/8 new and 7/8 previous. A filter value of 3 uses 1/16 new and 15/16 previous.
0.02A
0.000
0.000
200uA
0.002A
DISPLAY DECIMAL POINT
DISPLAY OFFSET VALUE
1
RANGE
RESOLUTION
200.00 A
2.0000 mA
-19999 to 19999
FILTER SETTING
0,1 2 3
SELECTION
0.02A
0.2A
RANGE
RESOLUTION
20.000 mA
200.00 mA
0.000 0.00000.000.00
SCALING STYLE
StYLE
If Input Values and corresponding Display Values are known, the Key-in (KEY) scaling style can be used. This allows scaling without the presence or changing of the input signal. If Input Values have to be derived from the actual input signal source or simulator, the Apply (APLY) scaling style must be used.
INP 1
For Key-in (KEY) style, enter the first Input Value using the front panel buttons.
(The Input Range selection sets the decimal location for the Input Value).
For Apply (APLY) style, the meter shows the previously stored Input Value. To
retain this value, press the SEL button to advance to the next parameter. To change the Input Value, press the RST button and apply the input signal to the meter. Adjust the signal source externally until the desired Input Value appears. Press the SEL button to enter the value being displayed.
dSP 1
Enter the first Display Value by using the front panel buttons. This is the same
for
KEY and APLY scaling styles. The decimal point follows the dECPt selection.
INP 2
For Key-in (KEY) style, enter the known second Input Value using the front
panel buttons.
For Apply (
Scaling Point 2. T o retain this value, press the SEL button to advance to the next parameter. To change the Input Value, press the RST button and apply the input signal to the meter. Adjust the signal source externally until the desired Input Value appears. Press the SEL button to enter the value being displayed.
KEy APLY
KEy
INPUT VALUE FOR SCALING POINT 1
0 to 29999
0.000
DISPLAY VALUE FOR SCALING POINT 1
-19999 to 99999
0.000
INPUT VALUE FOR SCALING POINT 2
0 to 29999
10.000
APLY) style, the meter shows the previously stored Input Value for
FILTER BAND
bANd
The filter will adapt to variations in the input signal. When the variation exceeds the input filter band value, the filter disengages. When the variation becomes less than the band value, the filter engages again. This allows for a stable readout, but permits the display to settle rapidly after a large process change. The value of the band is in display units, independent of the Display Decimal Point position. A band setting of ‘0’ keeps the filter permanently engaged at the filter level selected above.
10
0 to 199 display units
DISPLAY VALUE FOR SCALING POINT 2
dSP 2
Enter the second Display Value by using the front panel buttons. This is the
same for
General Notes on Scaling
1. When using the Apply (APLY) scaling style, input values for scaling points must be confined to the range limits shown.
2. The same Input Value should not correspond to more than one Display Value. (Example: 20 mA can not equal 0 and 20.)
3. For input levels beyond the programmed Input Values, the meter extends the Display Value by calculating the slope from the two coordinate pairs (
-19999 to 99999
10.000
KEY and APLY scaling styles.
dSP1 & INP2 / dSP2).
7
INP1 /
SEL
Max Capture
Delay Time
Max Display
Enable
Min Display
Enable
Access Code
For Service
Operations
Min Capture
Delay TIme
Factory Service
Operations
2-SEC
HI-En HI-t
LO-En LO-t FCS
CodE
Pro
USrIN
P-Loc
ZErO
rESEt
d-HLd
d-SEL
d-LEV
COLOr
USER INPUT FUNCTION
NO
MODEDISPLAY
No Function
NO
Program Mode Lock-out
Zero Input (Edge triggered)
Reset (Edge triggered)
Display Hold
Display Select (Edge Triggered)
Display Intensity Level (Edge Triggered)
Backlight Color (Edge Triggered)
DESCRIPTION
User Input disabled.
See Programming Mode Access chart (Module 3).
Zero the Input Display value causing Display Reading to be Offset.
Resets the assigned value(s) to the current input value.
Holds the assigned display, but all other meter functions continue as long as activated (maintained action).
Advance once for each activation.
Increase intensity one level for each activation (backlight version only).
Change backlight color with each activation (backlight version only).
U-ASN
Input Assignment only applies if a selection of reset, display hold, or print and reset is selected in the User Input Function menu.
MODE DESCRIPTIONDISPLAY
Print Request
Print
Print and Reset
P-r5t
Setpoint 1 Reset
rSt-1
Setpoint 2 Reset
rSt-2
Setpoint 1 and 2 Reset
rSt12
USER INPUT ASSIGNMENT
dSP
Select the value(s) to which the User Input Function is assigned. The User
Serial transmit of the active parameters selected in the Print Options menu (Module 5).
Same as Print Request followed by a momentary reset of the assigned value(s).
Resets setpoint 1 output.
Resets setpoint 2 output.
Reset both setpoint 1 and 2 outputs.
HI-LO HI
dSPLO
6.2 MODULE 2 - SECONDARY FUNCTION PARAMETERS (2-SEC)
PARAMETER MENU
MAX DISPLAY ENABLE
HI-En
Enables the Maximum Display Capture capability.
HI-t
When the Input Display is above the present MAX value for the entered delay time, the meter will capture that display value as the new MAX reading. A delay time helps to avoid false captures of sudden short spikes.
LO-En
Enables the Minimum Display Capture capability.
LO-t
When the Input Display is below the present MIN value for the entered delay time, the meter will capture that display value as the new MIN reading. A delay time helps to avoid false captures of sudden short spikes.
FCS
Select yES to perform either of the Factory Service Operations shown below.
YESNO
NO
MAX CAPTURE DELAY TIME
0.0 to 999.9 seconds
2.0
MIN DISPLAY ENABLE
YESNO
NO
MIN CAPTURE DELAY TIME
0.0 to 999.9 seconds
2.0
FACTORY SERVICE OPERATIONS
yESNO
NO
8
RESTORE FACTORY DEFAULT SETTINGS
CodE
CodE
CodE
calibration values no longer accurately define the input circuit. For most applications, recalibration every 1 to 2 years should be sufficient.
Calibration of the CUB5I involves a current calibration which should only be performed by individuals experienced in calibrating electronic equipment. Allow 30 minute warm up before performing any calibration related procedure. The following procedures should be performed at an ambient temperature of 15 to 35 °C (59 to 95 °F).
CAUTION: The accuracy of the calibration equipment will directly affect the
Current Calibration
1. Connect the negative lead of a precision DC current source with an accuracy
of 0.01% or better to the COMM terminal. Leave the positive lead of the DC
current source unconnected.
2. With the display at
Unit will display CAL NO
3. Press the RST button to select the range to be calibrated.
4. Press the SEL button. Display reads 0.0A
5. With the positive lead of the DC current source unconnected, press SEL.
Display reads
6. When the display reads the selected range, connect the positive lead of the DC
current source to INP+ and apply full-scale input signal for the range. (Note:
For 200 mA range, apply 100 mA as indicated on the display.)
7. Repeat steps 3 through 6 for each input range to be calibrated. When display
reads
66
50
48
accuracy of the CUB5I.
CAL NO, press the SEL button to exit calibration.
Entering Code 66 will overwrite all user settings with
the factory settings. The meter will display return to CodE 00. Press the SEL button to exit the module.
VIEW VERSION DISPLAY
Entering Code 50 will display the version (x.x) of the meter. The display then returns to CodE 00. Press the SEL button to exit the module.
CALIBRATION
The CUB5I uses stored current calibration values to provide accurate current measurements. Over time, the electrical characteristics of the components inside the CUB5I will slowly change with the result that the stored
CodE 48, press and hold the SEL button for 2 seconds.
CALC for about 8 seconds.
rESEt and then
6.3 MODULE 3 - DISPLAY AND FRONT PANEL BUTTON
SEL
Pro
Front Panel
Display
Select Enable
Display
Update Time
Front Panel
Reset Enable
Programming Security Code
Zero Display
W/Display
Reset
Display
Color
Units
Indicator
Selection
Backlight Unit Only
3-dSP
dSP-t SEL rSt ZErO UNItS COLOr CodE
Display
Intensity
Level
d-LEVScroL
Display
Scroll
Enable
P
ARAMETERS (3-dSP)
PARAMETER MENU
DISPLAY UPDATE TIME
dSP-t
This parameter sets the display update time in seconds.
SEL
The yES selection allows the SEL button to toggle through the enabled
displays.
0.5
1
2
seconds
1
FRONT PANEL DISPLAY SELECT ENABLE (SEL)
yES
NOyES
COLOr
backlight units only.
d-LEV
DISPLAY COLOR (BACKLIGHT UNIT ONLY)
rEd
Enter the desired display color, red or green. This parameter is active for
DISPLAY INTENSITY LEVEL (BACKLIGHT UNIT ONLY)
FRONT PANEL RESET ENABLE (RST)
rSt
This selection allows the RST button to reset the selected value(s).
HI
dSP
LO HI-LO
dSPNO
Enter the desired Display Intensity Level (1-5). The display will actively dim
or brighten as levels are changed. This parameter is active for backlight units only.
CodE
ZERO DISPLAY WITH DISPLAY RESET
ZErO
This parameter enables the RST button or user input to zero the input display
value, causing the display reading to be offset.
Note: For this parameter to operate, the must be set to dSP and the Input value must be displayed. If these conditions are not met, the display will not zero.
NO
NOyES
RST button or User Input being used
The Security Code determines the programming mode and the accessibility of programming parameters. This code can be used along with the Program Mode Lock-out (P-Loc) in the User Input Function parameter (Module 1).
Two programming modes are available. Full Programming mode allows all parameters to be viewed and modified. Quick Programming mode permits only the Setpoint values to be modified, but allows direct access to these values without having to enter Full Programming mode.
Programming a Security Code other than 0, requires this code to be entered at the code value, Quick Programming may be accessible before the CodE prompt appears (see chart).
000
CodE prompt in order to access Full Programming mode. Depending on the
6rnrEd
1 to 5
5
PROGRAMMING SECURITY CODE
000 to 999
DISPLAY SCROLL ENABLE
ScroL
The yES selection allows the display to automatically scroll through the enabled displays. The scroll rate is every 4 seconds. This parameter only appears when the MAX or MIN displays are enabled.
UNItS
This parameter activates the Units Indicator on the display. There are two methods of selecting the Indicator. List will present a group of Units preprogrammed into the meter. Segments allows the user to choose which of the segments should light.
NO
OFF
NOyES
UNITS INDICATOR SELECTION
LISt SEGSOFF
USER INPUT
FUNCTION
not P-Loc
* Entering Code 222 allows access regardless of security code.
9
P-Loc
USER INPUT
STATE
______
Active
Not Active 0-999
SECURITY
CODE
0
1-99
100-999
0
1-99
100-999
MODE WHEN “SEL”
BUTTON IS PRESSED
Full Programming Immediate Access
Quick Programming
CodE prompt
Programming Lock No Access
Quick Programming No Access
CodE prompt
Full Programming Immediate Access
FULL PROGRAMMING
MODE ACCESS
After Quick Programming
with correct code entry
CodE prompt *
at
With correct code entry
CodE prompt *
at
With correct code entry
CodE prompt *
at
6.4 MODULE 4 - SETPOINT OUTPUT PARAMETERS (4-SPt)
SEL
Setpoint
Action
Setpoint
Select
Setpoint
Value
Output Reset
Action
Hysteresis
Value
Off Time
Delay
On Time
Delay
Output Reset
W/Display
Reset
Change Display
Color with
Output State
Backlight
Unit Only
SPSEL
4-SPt
Act-n SPt-n HYS-n tON-n tOF-n rSt-n rEn-n ChC-n
Pro
Standby
Operation
Stb-n
OUTPUT
STATE
OFF
ON
Hys
SP + ½Hys
SP
SP - ½Hys
OFF
TRIGGER POINTS
OUTPUT
STATE
OFF
ON
Hys
SP + Hys
SP
OFF
TRIGGER POINTS
OUTPUT
STATE
OFF
ON
Hys
SP + ½Hys
SP
SP - ½Hys
OFF
TRIGGER POINTS
OUTPUT
STATE
OFF
ON
Hys
SP
SP - Hys
OFF
TRIGGER POINTS
PARAMETER MENU
The Setpoint Output Parameters are only active when an optional output
module is installed in the meter.
SETPOINT SELECT
SPSEL
Enter the setpoint (output) to be programmed. The n in the following parameters will reflect the chosen setpoint number. After the chosen setpoint is completely programmed, the display will return to SPSEL. Repeat steps for each setpoint to be programmed. Select setpoints available is setpoint output card dependent.
NO
NO to exit the module. The number of
SP-2SP-1NO
SETPOINT 2 ENABLE
Enb-2
Select YES to enable Setpoint 2 and access the setup parameters. If NO is selected, the unit returns to SPSEL and setpoint 2 is disabled.
NO
NOYES
SETPOINT ACTION
Act-n
Enter the action for the selected setpoint (output). See Setpoint Output Figures for a visual detail of each action.
HI-Ub
HI-bL
LO-UbHI-UbLO-bL
SETPOINT VALUE
SPt-n
Enter the desired setpoint value. The decimal point position for the setpoint
and hysteresis values follow the selection set in Module 1.
10000
-19999 to 99999
HYSTERESIS VALUE
HYS-n
Enter desired hysteresis value. See Setpoint Output Figures for visual explanation of how setpoint output actions (balanced and unbalanced) are affected by the hysteresis. When the setpoint is a control output, usually balanced hysteresis is used. For alarm applications, usually unbalanced hysteresis is used. For unbalanced hysteresis modes, the hysteresis functions on the low side for high acting setpoints and functions on the high side for low acting setpoints.
Note: Hysteresis eliminates output chatter at the switch point, while time delay
can be used to prevent false triggering during process transient events.
1 to 59999
2
ON TIME DELAY
tON-n
Enter the time value in seconds that the output is delayed from turning on after the trigger point is reached. A value of 0.0 allows the meter to update the output status per the response time listed in the Specifications.
0.0
0.0 to 599.9 seconds
=
HI-bL LO-bL HI-Ub LO-Ub
High Acting (Balanced Hys) = HI-bL
High Acting (Unbalanced Hys) = HI-Ub
High Acting, with balanced hysteresis
=
Low Acting, with balanced hysteresis
=
High Acting, with unbalanced hysteresis
=
Low Acting, with unbalanced hysteresis
Low Acting (Balanced Hys) = LO-bL
Low Acting (Unbalanced Hys) = LO-Ub
OFF TIME DELAY
tOF-n
Enter the time value in seconds that the output is delayed from turning off after the trigger point is reached. A value of 0.0 allows the meter to update the output status per the response time listed in the Specifications.
0.0
0.0 to 599.9 seconds
OUTPUT RESET ACTION
rSt-n
Auto
LAtCHAuto L-dLY
Enter the reset action of the output. See figure for details.
Auto = Automatic action; This action allows the output to automatically reset of f
at the trigger points per the Setpoint Action shown in Setpoint Output Figures. The “on” output may be manually reset (off) immediately by the front panel RST button or user input.The output remains off until the trigger point is crossed again.
LAtCH = Latch with immediate reset action; This action latches the output on at
the trigger point per the Setpoint Action shown in Setpoint Output Figures. Latch means that the output can only be turned off by the front panel RST
10
SEL
Data BitBaud Rate Parity Bit Print
Options
Meter
Address
Abbreviated
Printing
5-SEr
bAUd dAtA
PAr Addr Abbr
OPt
Pro
button or user input manual reset, serial reset command or meter power
OUTPUT
STATE
OFF
ON
Hys
SP
Auto
OFF
ON
OFF
OFF
ON
OFF
ON
OFF
OFF
ON
OFF
ON
OFF
MANUAL RESET
LAtCH
L-dLY
SP - Hys
( )
( )
( )
{
cycle. When the user input or the corresponding “on” output is reset immediately and remains off until the trigger point is crossed again. (Previously latched alarms will be off if power up Display Value is lower than setpoint value.)
RST button is activated (momentary action),
L-dLY = Latch with delay reset action; This action latches the output on at the
trigger point per the Setpoint Action shown in Setpoint Output Figures. Latch means that the output can only be turned off by the front panel or user input manual reset, serial reset command or meter power cycle. When the user input or delays the event until the corresponding “on” output crosses the trigger off point. (Previously latched outputs are off if power up Display Value is lower than setpoint value. During a power cycle, the meter erases a previous L-dLY reset if it is not activated at power up.)
RST button is activated (momentary action), the meter
RST button
OUTPUT RESET WITH DISPLAY RESET
rEn-n
This parameter enables the RST button or user input to reset the output when
the display is reset.
Note: For this parameter to operate, the RST button or User Input being used must be set to dSP and the Input value must be displayed. If these conditions are not met, the output will not reset.
YES
YESNO
STANDBY OPERATION
Stb-n
When YES, the output is disabled (after a power up) until the trigger point is crossed. Once the output is on, the output operates normally per the Setpoint Action and Output Reset Action.
ChC-n
This parameter enables the backlight CUB5 to switch the backlight color when the output state changes. This parameter is only active for the backlight version.
NO
CHANGE DISPLAY COLOR w/OUTPUT STATE
NO
Setpoint Output Reset Actions
6.5 MODULE 5 - SERIAL SETUP PARAMETERS (5-SEr)
PARAMETER MENU
YESNO
YESNO
The Serial Setup Parameters are only active when one of the optional serial communications/programming cards is installed in the meter. Refer to the CUB5COM bulletin for details and setup for the CUB5 RS232 or RS485 serial communications. Refer to the CUB5USB bulletin for details on the CUB5 USB programming and programming requirements.
The Company warrants the products it manufactures against defects in materials and workmanship for a period limited to two years from the date of shipment, provided the products have been stored, handled, installed, and used under proper conditions. The Company’s liability under this limited warranty shall extend only to the repair or replacement of a defective product, at The Company’s option. The Company disclaims all liability for any affirmation, promise or representation with respect to the products.
The customer agrees to hold Red Lion Controls harmless from, defend, and indemnify RLC against damages, claims, and expenses arising out of subsequent sales of RLC products or products containing components manufactured by RLC and based upon personal injuries, deaths, property damage, lost profits, and other matters which Buyer, its employees, or sub-contractors are or may be to any extent liable, including without limitation penalties imposed by the Consumer Product Safety Act (P.L. 92-573) and liability imposed upon any person pursuant to the Magnuson-Moss Warranty Act (P.L. 93-637), as now in effect or as amended hereafter.
No warranties expressed or implied are created with respect to The Company’s products except those expressly contained herein. The Customer acknowledges the disclaimers and limitations contained herein and relies on no other warranties or affirmations.
LIMITED WARRANTY
11
Setpoint
Action
Setpoint
Select
Setpoint
Value
Output Reset
Action
Hysteresis
Value
Off Time
Delay
On Time
Delay
Output Reset
W/Display
Reset
Change Display
Color with
Output State
Backlight
Unit Only
SPSEL
4-SPt
Act-n SPt-n HYS-n tON-n tOF-n rSt-n rEn-n ChC-n
Standby
Operation
Stb-n
Front Panel
Reset Enable
Front Panel
Display
Select Enable
Display
Update Time
dSP-t SEL rSt
3-dSP
Display
Intensity
Level
COLOr
Units
Indicator
Selection
UNItS
Display
Color
d-LEV
Backlight Unit Only
Programming
Security Code
CodE
Filter Band
Input
Range
rANGE
Display
Decimal Point
dECPt
1-INP
Filter Setting
FILtr
bANd
USrIN
User Input
Function
Input Value
for Scaling
Point 1
INP 1 dSP 1
INP 2
U-ASN
User Input
Assignment
LO-En
Min Display
Enable
Max Capture
Delay Time
Max Display
Enable
HI-En HI t2-SEC
Min Capture
Delay TIme
LO-t
Factory
Service
Operations
FCS
Access Code
For Service
Operations
CodE
PAr
Parity BitBaud Rate
bAUd
Data Bit
dAtA
5-SEr
Meter
Address
Addr
Abbreviated
Printing
Abbr
Print
Options
OPt
SEL
RST
NO
Pro
Exit
Programming
End
SEL
RST
RST
RST
RST
RST
SEL
SEL
SEL
SEL
Display Value
for Scaling
Point 1
Input Value
for Scaling
Point 2
Display Value
for Scaling
Point 2
dSP 2
OFSEt
Display Offset
Value
StYLE
Scaling Style
Zero Display
W/Display
Reset
ZErO ScroL
Display
Scroll
Enable
CUB5I PROGRAMMING QUICK OVERVIEW
Press and hold SEL button to
enter Programming Mode.
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