red lion CUB5, CUB5TCR0, CUB5TC Series, CUB5TCB0 Series Manual

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z CONFORMS TO ITS-90 TEMPERATURE STANDARD
z COLD JUNCTION COMPENSATION (Enable/Disable)
z MINIMUM AND MAXIMUM DISPLAY CAPTURE
z LCD, REFLECTIVE OR GREEN/RED LED BACKLIGHTING
z 0.48" (12.2 mm) HIGH DIGITS
z OPTIONAL SETPOINT OUTPUT MODULES
z OPTIONAL SERIAL COMMUNICATION MODULES (RS232 or RS485)
z FRONT PANEL OR CRIMSON PROGRAMMABLE
z DISPLAY COLOR CHANGE CAPABILITY AT SETPOINT OUTPUT
z NEMA 4X/IP65 SEALED FRONT BEZEL
MODEL CUB5TC - MINIATURE ELECTRONIC 5-DIGIT
THERMOCOUPLE METER
GENERAL DESCRIPTION
The CUB5 provides the user the ultimate in flexibility, from its complete user programming to the optional setpoint control and communication capability. The CUB5TC accepts a thermocouple input and provides a temperature display in Celcius or Farenheit. The meter also features minimum and maximum display capture, display offset, °F or °C indicator, and programmable user input. The display can be toggled either manually or automatically between the selected displays.
The CUB5 display has 0.48" (12.2 mm) high digits. The LCD is available in two versions, reflective and red/green backlight. The backlight version is user selectable for the desired color and also has variable display intensity.
The capability of the CUB5 can be easily expanded with the addition of option modules. Setpoint capability is field installable with the addition of the setpoint output modules. Serial communications capability for RS232 or RS485 is added with a serial option module.
The CUB5 can be powered from an optional Red Lion Micro-Line/Sensor Power Supply (MLPS1000), which attaches directly to the back of a CUB5. The MLPS1 is powered from 85 to 250 VAC and provides up to 400 mA to drive the unit and sensors.
SAFETY SUMMARY
All safety related regulations, local codes and instructions that appear in this literature or on equipment must be observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it. If equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.
Do not use this meter to directly command motors, valves, or other actuators not equipped with safeguards. To do so can be potentially harmful to persons or equipment in the event of a fault to the meter.
Bulletin No. CUB5TC-X Drawing No. LP0643 Effective 06/06
Tel +1 (717) 767-6511 Fax +1 (717) 764-0839 www.redlion.net
CAUTION: Risk of Danger.
Read complete instructions prior to
installationand operation of the unit.
CAUTION: Risk of electric shock.
DIMENSIONS In inches (mm)
Note: Recommended minimum clearance (behind the panel) for mounting clip installation is 2.15" (54.6) H x 3.00" (76.2) W.
z THERMOCOUPLE INPUTS
Thermocouple types T, E, J, K, R, S, B, N, or mV
z PROGRAMMABLE TEMPERATURE OFFSET
z SELECTABLE °F or °C WITH 1 or 0.1 DEGREE RESOLUTION
z °F OR °C DISPLAY ANNUNCIATORS
Seltec Automation LLP, Unit G, Venture Business Park, Witty Street, Hull, East Yorkshire, HU3 4EL, UK
Web site- http://www.seltec.co.uk E-mail- sales@seltec.co.uk TEL: +44 1482 225297 FAX: +44 1482 212470
1. DISPLAY: 5 digit LCD 0.48" (12.2 mm) high digits
CUB5TCR0: Reflective LCD with full viewing angle CUB5TCB0: Transmissive LCD with selectable red or green LED backlight,
viewing angle optimized. Display color change capability with output state when using an output module.
2. POWER: Input voltage range is +9 to +28 VDC with short circuit and input
polarity protection. Must use an RLC model MLPS1 or a NEC Class 2 or SELV rated power supply.
3. READOUT:
Resolution: 1 or 0.1 degrees Scale: °F or °C Offset Range: -999 to 9999 display units
4. THERMOCOUPLE INPUTS: Isolation: TC+ and TC- terminals are not electrically isolated from the power
supply or optional comms cards.
Response Time: 500 msec. Open Sensor Display:  Overrange/Underrange Input: /
Overrange/Underrange Display : “.....”/“-.....
Maximum Input Voltage: 30 VDC, TC+ to TC- Maximum Input Voltage TC-: 3 VDC max. with respect to common
*After 20 min. warm-up. Accuracy is specified in two ways: Accuracy over
an 18 to 28°C and 15 to 75% RH environment; and Accuracy over a -35 to 75°C and 0 to 85% RH (non condensing) environment. Accuracy specified over the 0 to 50°C operating range includes meter tempco and cold junction tracking
effects. The specification includes the A/D conversion errors, linearization conformity, and thermocouple cold junction compensation. Total system accuracy is the sum of meter and probe errors. Accuracy may be improved by field calibrating the meter readout at the temperature of interest.
5. USER INPUT (USR): Programmable input. Connect terminal to common
(USR COMM) to activate function. Internal 10Kpull-up resistor to +9 to 28 VDC. Threshold Levels: VIL= 1.0 V max; VIH= 2.4 V min; V
MAX
= 28 VDC
Response Time: 5 msec typ.; 50 msec debounce (activation and release)
6. CERTIFICATIONS AND COMPLIANCES:
7. MEMORY: Nonvolatile E2PROM memory retains all programming
parameters and max/min values when power is removed.
8. ENVIRONMENTAL CONDITIONS:
Operating Temperature Range for CUB5TCR0: -35 to 75°C Operating Temperature Range for CUB5TCB0 depends on display color
and intensity level as per below:
Storage Temperature: -35 to 85°C Operating and Storage Humidity: 0 to 85% max. relative humidity (non-
condensing)
Altitude: Up to 2000 meters
9. CONNECTIONS: Wire clamping screw terminals
Wire Strip Length: 0.3" (7.5 mm) Wire Gage: 30-14 AWG copper wire Torque: 5 inch-lbs (0.565 N-m) max.
10. CONSTRUCTION: This unit is rated for NEMA 4X/IP65 requirements for
indoor use. Installation Category I, Pollution Degree 2. High impact plastic case with clear viewing window. Panel gasket and mounting clip included.
11. WEIGHT: 3.2 oz (100 g)
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GENERAL METER SPECIFICATIONS
ORDERING INFORMATION
TYPE MODEL NO. DESCRIPTION PART NUMBER
CUB5 CUB5TC
CUB5TCB0
CUB5TCR0
Optional Plug-in Cards
CUB5SNK
CUB5RLY
CUB5COM
RS232 Serial Communications Card
RS485 Serial Communications Card
Dual Sinking Output Card
Single Relay Output Card
CUB5COM2
CUB5COM1
CUB5SNK0
CUB5RLY0
Accessories
SFCRD
CBLPRO
CBPRO
MLPS1
Crimson 2 PC Conguration Software for Windows 98, ME, 2000, XP
*
RS232 Programming Cable (DB9-RJ11)
RS485 Programming Cable (DB9-RJ11)
Micro-Line Power Supply, 85 to 250 VAC
SFCRD200
CBLPROG0
CBPRO007
MLPS1000
Thermocouple Meter with Backlight Display
Thermocouple Meter with Reective Display
MODEL
NO.
DISPLAYCOLOR
INPUT CURRENT
@ 9 VDC WITHOUT
CUB5RLY0
INPUT CURRENT
@ 9 VDC WITH
CUB5RLY0
CUB5TCR0 --- 10 mA 40 mA CUB5TCB0 Red (max intensity) 85 mA 115 mA CUB5TCB0 Green (max intensity) 95 mA 125 mA
TEMPERATURE
1 & 2 -35 to 75°C
3 -35 to 70°C 4 -35 to 60°C 5 -35 to 50°C
1 & 2 -35 to 75°C
3 -35 to 65°C
5
4
-35 to 35°C
-35 to 50°C
INTENSITY LEVEL
Green Display
*Crimson 2 software is a free download from http://www.redlion.net/
Red Display
TC TYPE RANGE
ACCURACY
@ 23°C
±°C
WIRE COLOR
5.8
4.3
15.0
ANSI
BS 1843
T
-200 to 400°C
-328 to 752°F
2.3
(+) blue (-) red
(+) white (-) blue
J
-200 to 760°C
-328 to 1400°F
1.9
(+) white (-) red
(+) yellow (-) blue
R
0 to 1768°C
32 to 3214°F
4.5
no standard
(+) white (-) blue
S
0 to 1768°C
32 to 3214°F
4.5
no standard
(+) white (-) blue
B
200 to 1820°C 300 to 3308°F
9.1<540 °C
4.5>540 °C
no standardnostandard
E
-200 to 871°C
-328 to 1448°F
2.7
(+) purple (-) red
(+) brown (-) blue
N
-200 to 1300°C
-328 to 2372°F
2.8
(+) orange (-) red
(+) orange (-) blue
K
-200 to 1372°C
-328 to 2502°F
2.3
(+) yellow (-) red
(+) brown (-) blue
mV -10.00 to 60.00 0.02 mV
no standardnostandard
15.0
42.6<540 °C
15.0>540 °C
4.9
8.1
5.8
0.08 mV
DISPLAY
t
J
r
S
b
E
n
K
LIN
ACCURACY
@ -35 to 75°C
±°C
CE specifications pending.
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ADDING OPTION CARDS
The CUB5 meters can be fitted with optional output cards and/or serial communications cards. The details for the plug-in cards can be reviewed in the specification section below. The plug-in cards, that are sold separately, can be installed initially or at a later date.
WARNING: Disconnect all power to the unit before
installing Plug-in card.
SINGLE RELAY CARD
Type: Single FORM-C relay
Isolation To Sensor & User Input Commons: 1400 Vrms for 1 min.
Working Voltage: 150 Vrms
Contact Rating: 1 amp @ 30 VDC resistive; 0.3 amp @ 125 VAC resistive
Life Expectancy: 100,000 minimum operations
Response Time:
Turn On Time: 4 msec max. Turn Off Time: 4 msec max.
DUAL SINKING OUTPUT CARD
Type: Non-isolated switched DC, N Channel open drain MOSFET Current Rating: 100 mA max. V
DS ON
: 0.7 V @ 100 mA
V
DS MAX
: 30 VDC
Offstate Leakage Current: 0.5 mA max.
RS485 SERIAL COMMUNICATIONS CARD
Type: RS485 multi-point balanced interface (non-isolated)
Note: Non-grounded (isolated) thermocouple probes must be used when
multiple units are connected in an RS485 network, or measurement errors will occur.
Baud Rate: 300 to 38.4k Data Format: 7/8 bits; odd, even, or no parity Bus Address: 0 to 99; max 32 meters per line Transmit Delay: Selectable (refer to CUB5COM bulletin)
RS232 SERIAL COMMUNICATIONS CARD
Type: RS232 half duplex (non-isolated) Baud Rate: 300 to 38.4k Data Format: 7/8 bits; odd, even, or no parity
OPTIONAL PLUG-IN CARDS
1.0 INSTALLING THE METER
INSTALLATION
The meter meets NEMA 4X/IP65 requirements when properly installed. The unit is intended to be mounted into an enclosed panel. Prepare the panel cutout to the dimensions shown. Remove the panel latch from the unit. Slide the panel gasket over the rear of the unit to the back of the bezel. The unit should be installed fully assembled. Insert the unit into the panel cutout.
While holding the unit in place, push the panel latch over the rear of the unit so that the tabs of the panel latch engage in the slots on the case. The panel latch should be engaged in the farthest forward slot possible. T o achieve a proper seal, tighten the latch screws evenly until the unit is snug in the panel (Torque to approx. 28 to 36 in-oz [0.202 to 0.26 N-m]). Do not over-tighten the screws.
INSTALLATION ENVIRONMENT
The unit should be installed in a location that does not exceed the operating temperature and provides good air circulation. Placing the unit near devices that generate excessive heat should be avoided.
The bezel should only be cleaned with a soft cloth and neutral soap product. Do NOT use solvents. Continuous exposure to direct sunlight may accelerate the aging process of the bezel.
Do not use tools of any kind (screwdrivers, pens, pencils, etc.) to operate the keypad of the unit.
WIRING OVERVIEW
Electrical connections are made via screw-clamp terminals located on the back of the meter. All conductors should conform to the meter’s voltage and current ratings. All cabling should conform to appropriate standards of good installation, local codes and regulations. It is recommended that the power supplied to the meter (DC or AC) be protected by a fuse or circuit breaker.
Strip the wire, leaving approximately 0.3" (7.5 mm) bare lead exposed (stranded wires should be tinned with solder.) Insert the lead under the correct screw-clamp terminal and tighten until the wire is secure. (Pull wire to verify tightness.) Each terminal can accept up to one #14 AWG (2.55 mm) wire, two #18 AWG (1.02 mm), or four #20 AWG (0.61 mm).
EMC INSTALLATION GUIDELINES
Although this meter is designed with a high degree of immunity to Electro­Magnetic Interference (EMI), proper installation and wiring methods must be followed to ensure compatibility in each application. The type of the electrical noise, source or coupling method into the meter may be different for various installations. The meter becomes more immune to EMI with fewer I/O connections. Cable length, routing, and shield termination are very important and can mean the difference between a successful or troublesome installation. Listed below are some EMC guidelines for successful installation in an industrial environment.
1. The meter should be mounted in a metal enclosure, which is properly
connected to protective earth.
2. Use shielded (screened) cables for all Signal and Control inputs. The shield
(screen) pigtail connection should be made as short as possible. The
connection point for the shield depends somewhat upon the application.
Listed below are the recommended methods of connecting the shield, in order
of their effectiveness.
a. Connect the shield only at the panel where the unit is mounted to earth
ground (protective earth).
b. Connect the shield to earth ground at both ends of the cable, usually when
the noise source frequency is above 1 MHz.
c. Connect the shield to common of the meter and leave the other end of the
shield unconnected and insulated from earth ground.
3. Never run Signal or Control cables in the same conduit or raceway with AC power lines, conductors feeding motors, solenoids, SCR controls, and heaters, etc. The cables should be ran in metal conduit that is properly grounded. This is especially useful in applications where cable runs are long and portable two-way radios are used in close proximity or if the installation is near a commercial radio transmitter.
4. Signal or Control cables within an enclosure should be routed as far as possible from contactors, control relays, transformers, and other noisy components.
5. In extremely high EMI environments, the use of external EMI suppression devices, such as ferrite suppression cores, is effective. Install them on Signal and Control cables as close to the unit as possible. Loop the cable through the core several times or use multiple cores on each cable for additional protection. Install line filters on the power input cable to the unit to suppress power line interference. Install them near the power entry point of the enclosure. The following EMI suppression devices (or equivalent) are recommended:
Ferrite Suppression Cores for signal and control cables:
Fair-Rite # 0443167251 (RLC# FCOR0000) TDK # ZCAT3035-1330A Steward # 28B2029-0A0
Line Filters for input power cables:
Schaffner # FN610-1/07 (RLC# LFIL0000) Schaffner # FN670-1.8/07 Corcom # 1 VR3
Note: Reference manufacturer’s instructions when installing a line filter.
6. Long cable runs are more susceptible to EMI pickup than short cable runs. Therefore, keep cable runs as short as possible.
7. Switching of inductive loads produces high EMI. Use of snubbers across inductive loads suppresses EMI.
Snubber: RLC# SNUB0000.
3.0 W
IRING THE M
ETER
4
2.0 INSTALLING PLUG-IN CARDS
WARNING: Exposed line voltage exists on the circuit boards.
Remove all power to the meter and load circuits before accessing inside of the meter.
CAUTION: The Plug-in cards and main circuit board contain static
sensitive components. Before handling the cards, discharge static charges from your body by touching a grounded bare metal object. Ideally, handle the cards at a static controlled clean workstation. Also, only handle the cards by the edges. Dirt, oil or other contaminants that may contact the cards can adversely affect circuit operation.
REMOVING THE REAR COVER
To remove the rear cover, locate the cover locking tab below the 2nd and 3rd
input terminals. T o release the tab, insert a small, flat blade screwdriver between the tab and the plastic wall below the terminals. Inserting the screwdriver will provide enough pressure to release the tab locks. To replace the cover, align the cover with the input terminals and press down until the cover snaps into place.
The Plug-in cards are separately purchased option cards that perform specific
functions. The cards plug into the main circuit board of the meter.
Comms Card
Setpoint Card
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