Red Lion CUB5TC User Manual

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(43.4)
-0
Fax +1 (717) 764-0839
www.redlion.net
MODEL CUB5TC - MINIATURE ELECTRONIC 5-DIGIT THERMOCOUPLE METER
CONFORMS TO ITS-90 TEMPERATURE STANDARD
COLD JUNCTION COMPENSATION (Enable/Disable)
MINIMUM AND MAXIMUM DISPLAY CAPTURE
LCD, REFLECTIVE OR GREEN/RED LED BACKLIGHTING
0.48" (12.2 mm) HIGH DIGITS
OPTIONAL SETPOINT OUTPUT CARD
OPTIONAL SERIAL COMMUNICATION CARD (RS232 or RS485)
OPTIONAL USB PROGRAMMING CARD
OPERATES FROM 9 TO 28 VDC POWER SOURCE
FRONT PANEL OR CRIMSON PROGRAMMABLE
THERMOCOUPLE INPUTS
Thermocouple types T, E, J, K, R, S, B, N, or mV
PROGRAMMABLE TEMPERATURE OFFSET
SELECTABLE °F or °C WITH 1 or 0.1 DEGREE RESOLUTION
°F OR °C DISPLAY ANNUNCIATORS
DISPLAY COLOR CHANGE CAPABILITY AT SETPOINT OUTPUT
NEMA 4X/IP65 SEALED FRONT BEZEL
U
R
C
US LISTED
L
IND. CONT. EQ.
51EB
Bulletin No. CUB5TC-H
Drawing No. LP0643
Released 02/13
GENERAL DESCRIPTION
The CUB5 provides the user the ultimate in flexibility, from its complete user programming to the optional setpoint control and communication capability. The CUB5TC accepts a thermocouple input and provides a temperature display in Celcius or Farenheit. The meter also features minimum and maximum display capture, display offset, °F or °C indicator, and programmable user input. The display can be toggled either manually or automatically between the selected displays.
The CUB5 display has 0.48" (12.2 mm) high digits. The LCD is available in two versions, reflective and red/green backlight. The backlight version is user selectable for the desired color and also has variable display intensity.
The capability of the CUB5 can be easily expanded with the addition of option cards. Setpoint capability is field installable with the addition of the setpoint output cards. Serial communications capability for RS232 or RS485 is added with a serial option card.
The CUB5 can be powered from an optional Red Lion Micro-Line/Sensor Power Supply (MLPS), which attaches directly to the back of a CUB5. The MLPS is powered from 85 to 250 VAC and provides up to 400 mA to drive the unit and sensors.
DIMENSIONS In inches (mm)
Note: Recommended minimum clearance (behind the panel) for mounting clip installation is 2.15" (54.6) H x 3.00" (76.2) W.
.13 (3.3)
1.54 (39.1)
SEL
RST
SAFETY SUMMARY
All safety related regulations, local codes and instructions that appear in this literature or on equipment must be observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it. If equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.
Do not use this meter to directly command motors, valves, or other actuators not equipped with safeguards. To do so can be potentially harmful to persons or equipment in the event of a fault to the meter.
CAUTION: Risk of Danger.
Read complete instructions prior to
installationand operation of the unit.
1.29 (32.8)
CAUTION: Risk of electric shock.
+.024
1.30
-.000 +6
(33 )
-0
2.95 (74.9)
.15 (3.8)
1.71
+.025
2.68
-.000
+8
(68 )
1
orderinG inforMation
TYPE MODEL NO. DESCRIPTION PART NUMBER
CUB5 CUB5TC
CUB5RLY Single Relay Option Card CUB5RLY0
Optional Plug-in Cards
Accessories
1
Crimson software is a free download from http://www.redlion.net
CUB5SNK Dual Sinking Open Collector Output card CUB5SNK0
CUB5COM
CUB5USB USB Programming Card CUB5USB0
MLPS
CBLPROG Programming Cable RS232 (RJ11-DB9) CBLPROG0
CBPRO Programming Cable RS485 (RJ11-DB9) CBPRO007 SFCRD Crimson PC Configuration Software for Windows 98, ME, 2000, XP
CBLUSB USB Programming Cable CBLUSB00
Thermocouple Meter with Reflective Display CUB5TCR0 Thermocouple Meter with Backlight Display CUB5TCB0
RS485 Serial Communications Card CUB5COM1 RS232 Serial Communications Card CUB5COM2
+12 VDC Micro-Line Power Supply, 85 to 250 VAC source, 400 mA max out MLPS1000 +24 VDC Micro-Line Power Supply, 85 to 250 VAC source, 200 mA max out MLPS2000
General Meter SpecificationS
1. DISPLAY: 5 digit LCD 0.48" (12.2 mm) high digits CUB5TCR0: Reflective LCD with full viewing angle CUB5TCB0: Transmissive LCD with selectable red or green LED backlight,
viewing angle optimized. Display color change capability with output state when using an output module.
2. POWER: Input voltage range is +9 to +28 VDC with short circuit and input polarity protection. Must use an RLC model MLPS or an NEC Class 2 or Limited Power Source (LPS) rated power supply.
MODEL
NO.
CUB5TCR0 --- 10 mA 40 mA CUB5TCB0 Red (max intensity) 85 mA 115 mA CUB5TCB0 Green (max intensity) 95 mA 125 mA
DISPLAY COLOR
INPUT CURRENT
@ 9 VDC WITHOUT
CUB5RLY0
INPUT CURRENT
@ 9 VDC WITH
CUB5RLY0
3. READOUT: Resolution: 1 or 0.1 degrees Scale: °F or °C Offset Range: -999 to 9999 display units
4. THERMOCOUPLE INPUTS: Isolation: TC+ and TC- terminals are not electrically isolated from the power
supply or optional comms cards.
Open Sensor Display:  Overrange/Underrange Input: /
Overrange/Underrange Display : “.....”/“-.....
Maximum Input Voltage: 30 VDC, TC+ to TC- Maximum Input Voltage TC-: 3 VDC max. with respect to common
±°C
2.3
2.7
1.9
2.3
4.5
4.5
2.8
ACCURACY
@ -35 to 75°C
±°C
5.8
4.9
4.3
5.8
15.0
15.0
42.6<540°C
15.0>540°C
8.1
0.08 mV
WIRE COLOR
(+) blue (-) red
(+) purple (-) red
(+) white (-) red
(+) yellow (-) red
no standard
no standard
no standard
(+) orange (-) red
no standard
BS 1843ANSI
(+) white (-) blue
(+) brown (-) blue
(+) yellow (-) blue
(+) brown (-) blue
(+) white (-) blue
(+) white (-) blue
no standard
(+) orange (-) blue
no standard
-200 to 400°C
T
-328 to 752°F
-200 to 871°C
E
-328 to 1600°F
-200 to 760°C
J
-328 to 1400°F
-200 to 1372°C
K
-328 to 2502°F
-50 to 1768°C
R
-58 to 3214°F
-50 to 1768°C
S
-58 to 3214°F
200 to 1820°C
B
392 to 3308°F
-200 to 1300°C
N
-328 to 2372°F
ACCURACY
RANGETC TYPE
@ 23°C
9.1<540°C
4.5>540°C
0.02 mV-10.00 to 65.00mV
*After 20 min. warm-up. Accuracy is specified in two ways: Accuracy at
23°C and 15 to 75% RH environment; and Accuracy over a -35 to 75°C and 0 to 85% RH (non condensing) environment. Accuracy specified over the -35 to 75°C operating range includes meter tempco and cold junction tracking effects. The specification includes the A/D conversion errors, linearization conformity,
and thermocouple cold junction compensation. Total system accuracy is the sum of meter and probe errors. Accuracy may be improved by field calibrating the meter readout at the temperature of interest.
5. RESPONSE TIME:
Display: 500 msec min. Output: 800 msec max (with input filter setting of 0)
6. USER INPUT (USR): Programmable input. Connect terminal to common (USR COMM) to activate function. Internal 10K pull-up resistor to +9 to 28 VDC.
Threshold Levels: VIL = 0.7 V max; VIH = 2.4 V min; V Response Time: 5 msec typ.; 50 msec debounce (activation and release)
7. CERTIFICATIONS AND COMPLIANCES: CE Approved
EN 61326-1 Immunity to Industrial Locations Emission CISPR 11 Class A IEC/EN 61010-1
RoHS Compliant UL Recognized Component: File #E179259 UL Listed: File #E137808 Type 4X Outdoor Enclosure rating (Face only) IP65 Enclosure rating (Face only) IP20 Enclosure rating (Rear of unit)
Refer to EMC Installation Guidelines for additional information.
8. MEMORY: Nonvolatile E2PROM memory retains all programming parameters and max/min values when power is removed.
9. CONNECTIONS: Wire clamping screw terminals
Wire Strip Length: 0.3" (7.5 mm) Wire Gage: 30-14 AWG copper wire Torque: 5 inch-lbs (0.565 N-m) max.
10. ENVIRONMENTAL CONDITIONS: Operating Temperature Range for CUB5TCR0: -35 to 75°C Operating Temperature Range for CUB5TCB0 depends on display color
and intensity level as per below:
Red Display 1 & 2 -35 to 75°C
Green Display 1 & 2 -35 to 75°C
Storage Temperature: -35 to 85°C
Operating and Storage Humidity: 0 to 85% max. relative humidity (non-
condensing)
Vibration to IEC 68-2-6: Operational 5-500 Hz, 5 g Shock to IEC 68-2-27: Operational 30 g Altitude: Up to 2000 meters
11. CONSTRUCTION: This unit is rated for NEMA 4X/IP65 requirements for
outdoor use. Installation Category I, Pollution Degree 2. High impact plastic case with clear viewing window. Panel gasket and mounting clip included.
12. WEIGHT: 3.2 oz (100 g)
1
INTENSITY LEVEL TEMPERATURE
3 -35 to 70°C 4 -35 to 60°C 5 -35 to 50°C
3 -35 to 65°C 4 -35 to 50°C 5 -35 to 35°C
SFCRD200
= 28 VDC
MAX
2
optional pluG-in cardS
PANEL GASKET
BEZEL
PANEL
MOUNTING SCREW
NUT FASTENER
MOUNTING CLIP
ADDING OPTION CARDS
The CUB5 meters can be fitted with optional output cards and/or serial communications cards. The details for the plug-in cards can be reviewed in the specification section below. The plug-in cards, that are sold separately, can be installed initially or at a later date.
WARNING: Disconnect all power to the unit before
installing Plug-in card.
SINGLE RELAY CARD
Type: Single FORM-C relay
Isolation To Sensor & User Input Commons: 1400 Vrms for 1 min.
Working Voltage: 150 Vrms
Contact Rating: 1 amp @ 30 VDC resistive; 0.3 amp @ 125 VAC resistive
Life Expectancy: 100,000 minimum operations
DUAL SINKING OUTPUT CARD
Type: Non-isolated switched DC, N Channel open drain MOSFET
Current Rating: 100 mA max.
V
: 0.7 V @ 100 mA
DS ON
V
: 30 VDC
DS MAX
Offstate Leakage Current: 0.5 mA max.
1.0 inStallinG the Meter
RS485 SERIAL COMMUNICATIONS CARD
Type: RS485 multi-point balanced interface (non-isolated)
Note: Non-grounded (isolated) thermocouple probes must be used when
multiple units are connected in an RS485 network, or measurement errors will occur.
Baud Rate: 300 to 38.4k Data Format: 7/8 bits; odd, even, or no parity Bus Address: 0 to 99; max 32 meters per line Transmit Delay: Selectable (refer to CUB5COM bulletin)
RS232 SERIAL COMMUNICATIONS CARD
Type: RS232 half duplex (non-isolated) Baud Rate: 300 to 38.4k Data Format: 7/8 bits; odd, even, or no parity
USB PROGRAMMING CARD
Type: USB virtual comms port Connection: Type B Baud Rate: 300 to 38.4k Unit Address: 0 to 99
INSTALLATION
The meter meets NEMA 4X/IP65 requirements when properly installed. The unit is intended to be mounted into an enclosed panel. Prepare the panel cutout to the dimensions shown. Remove the panel latch from the unit. Slide the panel gasket over the rear of the unit to the back of the bezel. The unit should be installed fully assembled. Insert the unit into the panel cutout.
While holding the unit in place, push the panel latch over the rear of the unit so that the tabs of the panel latch engage in the slots on the case. The panel latch should be engaged in the
farthest forward slot possible. To achieve a proper seal, tighten the latch screws evenly until the unit is snug in the panel (Torque to approx. 28 to 36 in-oz [0.202 to 0.26 N-m]). Do not over-tighten the screws.
INSTALLATION ENVIRONMENT
The unit should be installed in a location that does not exceed the operating temperature and provides good air circulation. Placing the unit near devices that generate excessive heat should be avoided.
The bezel should only be cleaned with a soft cloth and neutral soap product. Do NOT use solvents. Continuous exposure to direct sunlight may accelerate the aging process of the bezel.
Do not use tools of any kind (screwdrivers, pens, pencils, etc.) to operate the keypad of the unit.
+.025
2.68
+.8
(68 )
-.0
-.000
1.30
(33 )
+.024
-.000
+.6
-.0
3
2.0 inStallinG pluG-in cardS
WARNING: Exposed line voltage exists on the circuit boards.
Remove all power to the meter and load circuits before accessing inside of the meter.
CAUTION: The Plug-in cards and main circuit board contain static
sensitive components. Before handling the cards, discharge static charges from your body by touching a grounded bare metal object. Ideally, handle the cards at a static controlled clean workstation. Also, only handle the cards by the edges. Dirt, oil or other contaminants that may contact the cards can adversely affect circuit operation.
3.0 WirinG the Meter
REMOVING THE REAR COVER
To remove the rear cover, locate the cover locking tab below the 2nd and 3rd input terminals. To release the tab, insert a small, flat blade screwdriver between the tab and the plastic wall below the terminals. Inserting the screwdriver will provide enough pressure to release the tab locks. To replace the cover, align the cover with the input terminals and press down until the cover snaps into place.
The Plug-in cards are separately purchased option cards that perform specific functions. The cards plug into the main circuit board of the meter.
Setpoint Card
Comms or
Programming
Card
Locking Tab
WIRING OVERVIEW
Electrical connections are made via screw-clamp terminals located on the back of the meter. All conductors should conform to the meter’s voltage and current ratings. All cabling should conform to appropriate standards of good installation, local codes and regulations. It is recommended that the power supplied to the meter (DC or AC) be protected by a fuse or circuit breaker.
Strip the wire, leaving approximately 0.3" (7.5 mm) bare lead exposed (stranded wires should be tinned with solder.) Insert the lead under the correct screw-clamp terminal and tighten until the wire is secure. (Pull wire to verify tightness.) Each terminal can accept up to one #14 AWG (2.55 mm) wire, two #18 AWG (1.02 mm), or four #20 AWG (0.61 mm).
EMC INSTALLATION GUIDELINES
Although Red Lion Controls Products are designed with a high degree of immunity to Electromagnetic Interference (EMI), proper installation and wiring methods must be followed to ensure compatibility in each application. The type of the electrical noise, source or coupling method into a unit may be different for various installations. Cable length, routing, and shield termination are very important and can mean the difference between a successful or troublesome installation. Listed are some EMI guidelines for a successful installation in an industrial environment.
1. A unit should be mounted in a metal enclosure, which is properly connected
to protective earth.
2. Use shielded cables for all Signal and Control inputs. The shield connection
should be made as short as possible. The connection point for the shield
depends somewhat upon the application. Listed below are the recommended
methods of connecting the shield, in order of their effectiveness.
a. Connect the shield to earth ground (protective earth) at one end where the
unit is mounted.
b. Connect the shield to earth ground at both ends of the cable, usually when
the noise source frequency is over 1 MHz.
3. Never run Signal or Control cables in the same conduit or raceway with AC
power lines, conductors, feeding motors, solenoids, SCR controls, and
heaters, etc. The cables should be run through metal conduit that is properly
grounded. This is especially useful in applications where cable runs are long
and portable two-way radios are used in close proximity or if the installation
is near a commercial radio transmitter. Also, Signal or Control cables within
an enclosure should be routed as far away as possible from contactors,
control relays, transformers, and other noisy components.
4. Long cable runs are more susceptible to EMI pickup than short cable runs.
5. In extremely high EMI environments, the use of external EMI suppression devices such as Ferrite Suppression Cores for signal and control cables is effective. The following EMI suppression devices (or equivalent) are recommended:
Fair-Rite part number 0443167251 (RLC part number FCOR0000) Line Filters for input power cables:
Schaffner # FN2010-1/07 (RLC part number LFIL0000)
6. To protect relay contacts that control inductive loads and to minimize radiated and conducted noise (EMI), some type of contact protection network is normally installed across the load, the contacts or both. The most effective location is across the load. a. Using a snubber, which is a resistor-capacitor (RC) network or metal oxide
varistor (MOV) across an AC inductive load is very effective at reducing EMI and increasing relay contact life.
b. If a DC inductive load (such as a DC relay coil) is controlled by a transistor
switch, care must be taken not to exceed the breakdown voltage of the transistor when the load is switched. One of the most effective ways is to place a diode across the inductive load. Most RLC products with solid state outputs have internal zener diode protection. However external diode protection at the load is always a good design practice to limit EMI. Although the use of a snubber or varistor could be used. RLC part numbers: Snubber: SNUB0000 Varistor: ILS11500 or ILS23000
7. Care should be taken when connecting input and output devices to the instrument. When a separate input and output common is provided, they should not be mixed. Therefore a sensor common should NOT be connected to an output common. This would cause EMI on the sensitive input common, which could affect the instrument’s operation.
Visit RLC’s web site at http://www.redlion.net/Support/InstallationConsiderations.
html for more information on EMI guidelines, Safety and CE issues as they relate to Red Lion Controls products.
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