Red Lion CUB5 User Manual

Bulletin No. CUB5-K

Drawing No. LP0584

Released 02/13

Tel [phone]

Fax [phone]

www.redlion.net

MODEL CUB5 - MINIATURE ELECTRONIC 8-DIGIT DUAL
COUNTER AND RATE INDICATOR

 LCD, REFLECTIVE OR GREEN/RED LED BACKLIGHTING

 0.46" (11.7 mm) HIGH DIGITS

 OPTIONAL SETPOINT OUTPUT CARD

 OPTIONAL SERIAL COMMUNICATIONS CARD (RS232 or RS485)

 OPTIONAL USB PROGRAMMING CARD

 OPERATES FROM 9 TO 28 VDC POWER SOURCE

 PROGRAMMABLE SCALING FOR COUNT AND RATE

 BI-DIRECTIONAL COUNTING, UP/DOWN CONTROL

 QUADRATURE SENSING (UP TO 4 TIMES RESOLUTION)

U

R

C

US LISTED

L

IND. CONT. EQ.

51EB

 BUILT-IN BATCH COUNTING CAPABILITY

 DISPLAY COLOR CHANGE CAPABILITY AT SETPOINT OUTPUT

 NEMA 4X/IP65 SEALED FRONT BEZEL

GENERAL DESCRIPTION

The CUB5 provides the user the ultimate in flexibility, from its complete user
programming to the optional setpoint control and communication capability.
The meter can be programmed as a single or dual counter with rate indication
capability. The display can be toggled either manually or automatically between
the selected displays.

The CUB5 display has 0.46" (11.7 mm) high digits. The LCD is available in
two versions, reflective (CUB5R000) and backlight (CUB5B000). The backlight
version is user selectable for green or red backlighting with variable display
intensity.

The counter is programmable for one of eight different count modes,
including bi-directional and quadrature. When programmed as a dual counter,
each counter has a separate scale factor and decimal points. In the counter/rate
indicator mode, each have their own scaling and decimal point read-outs in
different engineering units. The internal batch counter can be used to count
setpoint output activations.

The meter has two separate inputs which provide different functions
depending on which operating mode is selected. Input A accepts the signal for
the Count and/or Rate displays, while Input B accepts the signal for the Count
display or direction control. In the anti-coincidence mode, both inputs are
monitored simultaneously so that no counts are lost. The resulting display can
be chosen as the sum or difference of the two inputs. The Rate Indicator has
programmable low (minimum) and high (maximum) update times to provide
optimal display response at any input frequency. There is a programmable user
input that can be programmed to perform a variety of functions.

The capability of the CUB5 can be easily expanded with the addition of
option cards. Setpoint capability is field installable with the addition of the
single setpoint relay output card or the dual setpoint solid state output card.
Serial communications capability for RS232 or RS485 is added with a serial
option card.

The CUB5 can be powered from an optional Red Lion Micro-Line/Sensor
Power Supply (MLPS), which attaches directly to the back of a CUB5. The
MLPS is powered from 85 to 250 VAC and provides up to 400 mA to drive the
unit and sensors.

COUNTER

The CUB5 receives incoming pulses and multiplies them by the Count Scale
Factor to obtain the desired reading for the count display. Input A accepts the
signal for the count and Input B is used for quadrature, dual counter, anti­coincidence counting, or up/down control counting.

RATE

The rate indicator utilizes the signal at Input A to calculate the rate value
using a time interval method (1/tau). The unit counts on the negative edge of the
input pulses. After the programmed minimum update time elapses and the next
negative edge occurs, the unit calculates the input rate based on the number of
edges that occurred during the elapsed time. The input rate is then multiplied by
the rate scaling value to calculate the rate display.

At slower rates, averaging can be accomplished by programming the rate
minimum update time for the desired response. Extensive scaling capabilities
allow practically any desired reading at very slow count rates.

SAFETY SUMMARY

All safety related regulations, local codes and instructions that appear in this
literature or on equipment must be observed to ensure personal safety and to
prevent damage to either the instrument or equipment connected to it. If
equipment is used in a manner not specified by the manufacturer, the protection
provided by the equipment may be impaired.

Do not use this meter to directly command motors, valves, or other actuators
not equipped with safeguards. To do so can be potentially harmful to persons or
equipment in the event of a fault to the meter.

CAUTION: Risk of Danger.

Read complete instructions prior to

installationand operation of the unit.

CAUTION: Risk of electric shock.

DIMENSIONS In inches (mm)

9876543.2

SEL

2.95 (74.9)

1.54 (39.1)

RST

Note: Recommended minimum clearance (behind the panel) for mounting clip installation is 2.15" (54.6) H x 3.00" (76.2) W.

.13 (3.3)

.15 (3.8)

1.71

(43.4)

1.29 (32.8)

2.68

(68 )

+.025

-.000
+8

-0

ON ECE

1 2 34

1.30

(33 )

+.024

-.000
+6

-0

1

orderinG inforMation

TYPE MODEL NO. DESCRIPTION PART NUMBER

CUB5

Optional Plug-in Cards

Accessories

1

Crimson software is a free download from http://www.redlion.net

CUB5R Dual Counter & Rate Indicator with Reflective Display CUB5R000

CUB5B Dual Counter & Rate Indicator with Backlight Display CUB5B000

CUB5RLY Single Relay Option Card CUB5RLY0

CUB5SNK Dual Sinking Open Collector Output card CUB5SNK0

CUB5COM

CUB5USB USB Programming Card CUB5USB0

MLPS

CBLPRO Programming Cable RS232 (RJ11-DB9) CBLPROG0

CBPRO Programming Cable RS485 (RJ11-DB9) CBPRO007

SFCRD Crimson PC Configuration Software for Windows 98, ME, 2000, XP

CBLUSB USB Programming Cable CBLUSB00

RS485 Serial Communications Card CUB5COM1

RS232 Serial Communications Card CUB5COM2

+12 VDC Micro-Line Power Supply, 85 to 250 VAC source, 400 mA max out MLPS1000

+24 VDC Micro-Line Power Supply, 85 to 250 VAC source, 200 mA max out MLPS2000

General Meter SpecificationS

1. DISPLAY: 8 digit LCD 0.46" (11.7 mm) high digits
CUB5R000: Reflective LCD with full viewing angle
CUB5B000: Transmissive LCD with selectable red or green LED backlight,

viewing angle optimized. Display color change capability with output state
when using an output module.

2. POWER: Input voltage range is +9 to +28 VDC with short circuit and input
polarity protection. Must use an RLC model MLPS or an NEC Class 2 or
Limited Power Source (LPS) rated power supply.

MODEL

NO.

CUB5R000 --- 10 mA 30 mA
CUB5B000 Red (max intensity) 85 mA 115 mA
CUB5B000 Green (max intensity) 95 mA 125 mA

DISPLAY COLOR

INPUT CURRENT

@ 9 VDC WITHOUT

CUB5RLY0

INPUT CURRENT

@ 9 VDC WITH

CUB5RLY0

3. COUNTER DISPLAYS:
Counter A: 8-digits, enabled in all count modes

Display Range: -9999999 to 99999999
Overflow Indication: Display flashes “Cnt OVEr”

Counter B: 7-digits, enabled in Dual Counter Mode or batch counting

Display Designator: “b” to the left side of the display
Display Range: 0 to 9999999 (positive count only)
Overflow Indication: Display flashes “bCntOVEr”

Maximum Count Rates: 50% duty cycle

Without setpoint option card: 20 KHz (all count modes)
With setpoint option card: 20 KHz for any count mode except Dual Counter

(16 KHz), Quadrature x2 (14 KHz) and Quadrature x4 (13 KHz).

4. RATE DISPLAY: 6-digits, may be enabled or disabled in any count mode

Display Designator: “R” to the left side of the display
Display Range: 0 to 999999
Over Range Display: “R OLOLOL”
Maximum Frequency: 20 KHz
Minimum Frequency: 0.01 Hz
Accuracy: ±0.01%

5. COUNT/RATE SIGNAL INPUTS (INP A and INP B):
Input A: DIP switch selectable to accept pulses from a variety of sources.

See Section 2.0 Setting the DIP Switches for Input A specifications.

Input B: Logic signals only

Trigger levels: VIL = 0.7 V max; VIH = 2.4 V min; V
Current sinking: Internal 10KΩ pull-up resistor to +9 to 28 VDC

MAX

= 28 VDC

Filter (LO Freq.): Damping capacitor provided for switch contact bounce.

Limits input frequency to 50 Hz and input pulse widths to 10 msec min.

6. USER INPUT (USR): Programmable input. Connect to input common (INP
COMM) to activate function. Internal 10KΩ pull-up resistor to +9 to 28 VDC.

Threshold Levels: VIL = 0.7 V max; VIH = 2.4 V min; V
Response Time: 5 msec typ.; 50 msec debounce (activation and release)

= 28 VDC

MAX

7. MEMORY: Nonvolatile E2PROM memory retains all programming
parameters and count values when power is removed.

8. CONNECTIONS: Wire clamping screw terminals

Wire Strip Length: 0.3" (7.5 mm)
Wire Gage: 30-14 AWG copper wire
Torque: 5 inch-lbs (0.565 N-m) max.

9. CONSTRUCTION: This unit is rated for NEMA 4X/IP65 requirements for

outdoor use. Installation Category I, Pollution Degree 2. High impact plastic
case with clear viewing window. Panel gasket and mounting clip included.

10. ENVIRONMENTAL CONDITIONS:

Operating Temperature Range for CUB5R000: -35 to 75 °C
Operating Temperature Range for CUB5B000 depends on display color

and intensity level as per below:

Red Display 1 & 2 -35 to 75°C

Green Display 1 & 2 -35 to 75°C

Storage Temperature: -35 to 85 °C
Operating and Storage Humidity: 0 to 85% max. relative humidity (non-

condensing)

Vibration to IEC 68-2-6: Operational 5-500 Hz, 5 g
Shock to IEC 68-2-27: Operational 40 g
Altitude: Up to 2000 meters

11. CERTIFICATIONS AND COMPLIANCES:
CE Approved

EN 61326-1 Immunity to Industrial Locations
Emission CISPR 11 Class A
IEC/EN 61010-1

RoHS Compliant
UL Recognized Component: File #E179259
UL Listed: File #E137808
Type 4X Outdoor Enclosure rating (Face only)
IP65 Enclosure rating (Face only)
IP20 Enclosure rating (Rear of unit)

Refer to EMC Installation Guidelines for additional information.

12. WEIGHT: 3.2 oz (100 g)

1

INTENSITY LEVEL TEMPERATURE

3 -35 to 70°C
4 -35 to 60°C
5 -35 to 50°C

3 -35 to 65°C
4 -35 to 50°C
5 -35 to 35°C

SFCRD200

2

optional pluG-in cardS

PANEL
GASKET

BEZEL

PANEL

MOUNTING SCREW

NUT FASTENER

MOUNTING CLIP

ADDING OPTION CARDS

The CUB5 meters can be fitted with optional output cards and/or serial
communications cards. The details for the plug-in cards can be reviewed in the
specification section below. The plug-in cards, that are sold separately, can be
installed initially or at a later date.

WARNING: Disconnect all power to the unit before installing

Plug-in card.

SINGLE RELAY OUTPUT CARD (One setpoint only)

Type: Single FORM-C relay

Isolation To Sensor & User Input Commons: 1400 Vrms for 1 min.

Working Voltage: 150 Vrms

Contact Rating: 1 amp @ 30 VDC resistive; 0.3 amp @ 125 VAC resistive

Life Expectancy: 100,000 minimum operations

Response Time:

Turn On Time: 4 msec. max.
Turn Off Time: 4 msec. max.

DUAL SINKING OUTPUT CARD (One or two setpoints)

Type: Non-isolated switched DC, N Channel open drain MOSFET

Current Rating: 100 mA max.

1.0 inStallinG the Meter

INSTALLATION

The meter meets NEMA 4X/IP65 requirements when properly installed. The
unit is intended to be mounted into an enclosed panel. Prepare the panel cutout
to the dimensions shown. Remove the panel latch from the
unit. Slide the panel gasket over the rear of the unit to
the back of the bezel. The unit should be installed
fully assembled. Insert the unit into the panel
cutout.

While holding the unit in place, push the panel
latch over the rear of the unit so that the tabs of the

V

: 0.7 V @ 100 mA

DS ON

V

: 30 VDC

DS MAX

Offstate Leakage Current: 0.5 mA max.

RS485 SERIAL COMMUNICATIONS CARD

Type: RS485 multi-point balanced interface (non-isolated)
Baud Rate: 300 to 38.4k
Data Format: 7/8 bits; odd, even, or no parity
Bus Address: 0 to 99; max 32 meters per line
Transmit Delay: Selectable, 2 msec min. or 50 msec min.

RS232 SERIAL COMMUNICATIONS CARD

Type: RS232 half duplex (non-isolated)
Baud Rate: 300 to 38.4k
Data Format: 7/8 bits; odd, even, or no parity

USB PROGRAMMING CARD

Type: USB virtual comms port
Connection: Type B
Baud Rate: 300 to 38.4k
Unit Address: 0 to 99

panel latch engage in the slots on the case. The panel latch should be engaged in
the farthest forward slot possible. To achieve a proper seal, tighten the latch
screws evenly until the unit is snug in the panel (Torque to approx. 28 to 36 in-oz
[0.202 to 0.26 N-m]). Do not over-tighten the screws.

INSTALLATION ENVIRONMENT

The unit should be installed in a location that does not exceed the operating
temperature and provides good air circulation. Placing the unit near devices that
generate excessive heat should be avoided.

The bezel should only be cleaned with a soft cloth and neutral soap product.
Do NOT use solvents. Continuous exposure to direct sunlight may accelerate the
aging process of the bezel.

Do not use tools of any kind (screwdrivers, pens, pencils, etc.) to operate the
keypad of the unit.

2.0 SettinG the dip SwitcheS

To access the switches, remove the rear cover of the meter as described
below. A bank of 4 switches is located in the upper right hand corner. After
setting the switches, install any optional plug-in cards before replacing the rear
cover (see next section).

Warning: Exposed line voltage exists on the circuit boards. Remove

all power to the meter and load circuits before accessing inside of
the meter.

REMOVING THE REAR COVER

To remove the rear cover, locate the cover locking tab below the 2nd and 3rd
input terminals. To release the tab, insert a small, flat blade screwdriver between
the tab and the plastic wall below the terminals. Inserting the screwdriver will
provide enough pressure to release the tab locks. To replace the cover, align the
cover with the input terminals and press down until the cover snaps into place.

SETTING THE INPUT DIP SWITCHES

before applying power.

SWITCH 1

SWITCH 2

SWITCHES 3 and 4

+.025

2.68

-.000

+.8

(68 )

-.0

The meter has four DIP switches for Input A and Input B that must be set

LOGIC: Input A trigger levels VIL = 1.25 V max.;

VIH = 2.75 V min.; V

MAG: 200 mV peak input sensitivity; 100 mV

hysteresis; maximum input voltage: ±40 V peak
(28 Vrms); Must also have SRC switch ON.
(Not recommended with counting applications.)

SNK.: Adds internal 7.8 KΩ pull-up resistor to +9 to

28 VDC, I

SRC.: Adds internal 3.9 KΩ pull-down resistor,

7.2 mA max. @ 28 VDC max.

HI Frequency: Removes damping capacitor and allows max. frequency.
LO Frequency: Adds a damping capacitor for switch contact bounce. Limits

input frequency to 50 Hz and input pulse widths to 10 msec.

MAX

= 3.8 mA.

MAX

= 28 VDC

1.30

(33 )

+.024

-.000

+.6

-.0

Input A SRC.

Input A MAG.

Input A LO Freq.

ON

1

2

3

SNK.

Logic

HI Freq.

Factory Setting

Input B LO Freq.

4

HI Freq.

3

3.0 inStallinG pluG-in cardS

The Plug-in cards are separately purchased option cards that perform specific
functions. The cards plug into the main circuit board of the meter. After
installing the cards, replace the rear cover before wiring the meter.

ECEON

Comms or

Programming

Card

Locking Tab

4132

Setpoint Card

4.0 wirinG the Meter

WIRING OVERVIEW

Electrical connections are made via screw-clamp terminals located on the
back of the meter. All conductors should conform to the meter’s voltage and
current ratings. All cabling should conform to appropriate standards of good
installation, local codes and regulations. It is recommended that the power
supplied to the meter (DC or AC) be protected by a fuse or circuit breaker.

Strip the wire, leaving approximately 0.3" (7.5 mm) bare lead exposed
(stranded wires should be tinned with solder.) Insert the lead under the correct
screw-clamp terminal and tighten until the wire is secure. (Pull wire to verify
tightness.) Each terminal can accept up to one #14 AWG (2.55 mm) wire, two
#18 AWG (1.02 mm), or four #20 AWG (0.61 mm).

EMC INSTALLATION GUIDELINES

Although this meter is designed with a high degree of immunity to Electro­Magnetic Interference (EMI), proper installation and wiring methods must be
followed to ensure compatibility in each application. The type of the electrical
noise, source or coupling method into the meter may be different for various
installations. The meter becomes more immune to EMI with fewer I/O
connections. Cable length, routing, and shield termination are very important
and can mean the difference between a successful or troublesome installation.
Listed below are some EMC guidelines for successful installation in an
industrial environment.

1. The meter should be mounted in a metal enclosure, which is properly

connected to protective earth.

2. Use shielded (screened) cables for all Signal and Control inputs. The shield

(screen) pigtail connection should be made as short as possible. The

connection point for the shield depends somewhat upon the application.

Listed below are the recommended methods of connecting the shield, in order

of their effectiveness.

a. Connect the shield only at the panel where the unit is mounted to earth

ground (protective earth).

b. Connect the shield to earth ground at both ends of the cable, usually when

the noise source frequency is above 1 MHz.

CAUTION: The Plug-in cards and main circuit board contain static

sensitive components. Before handling the cards, discharge
static charges from your body by touching a grounded bare
metal object. Ideally, handle the cards at a static controlled
clean workstation. Also, only handle the cards by the edges.
Dirt, oil or other contaminants that may contact the cards can
adversely affect circuit operation.

REPLACING THE REAR COVER

To replace the rear cover, align the cover with the input terminals and press

down until the cover snaps into place.

c. Connect the shield to common of the meter and leave the other end of the

shield unconnected and insulated from earth ground.

3. Never run Signal or Control cables in the same conduit or raceway with AC
power lines, conductors feeding motors, solenoids, SCR controls, and
heaters, etc. The cables should be ran in metal conduit that is properly
grounded. This is especially useful in applications where cable runs are long
and portable two-way radios are used in close proximity or if the installation
is near a commercial radio transmitter.

4. Signal or Control cables within an enclosure should be routed as far as possible
from contactors, control relays, transformers, and other noisy components.

5. In extremely high EMI environments, the use of external EMI suppression
devices, such as ferrite suppression cores, is effective. Install them on Signal
and Control cables as close to the unit as possible. Loop the cable through the
core several times or use multiple cores on each cable for additional protection.
Install line filters on the power input cable to the unit to suppress power line
interference. Install them near the power entry point of the enclosure. The
following EMI suppression devices (or equivalent) are recommended:

Ferrite Suppression Cores for signal and control cables:

Fair-Rite # 0443167251 (RLC# FCOR0000)
TDK # ZCAT3035-1330A
Steward # 28B2029-0A0

Line Filters for input power cables:

Schaffner # FN610-1/07 (RLC# LFIL0000)
Schaffner # FN670-1.8/07
Corcom # 1 VR3

Note: Reference manufacturer’s instructions when installing a line filter.

6. Long cable runs are more susceptible to EMI pickup than short cable runs.
Therefore, keep cable runs as short as possible.

7. Switching of inductive loads produces high EMI. Use of snubbers across
inductive loads suppresses EMI.

Snubber: RLC# SNUB0000.

4.1 POWER WIRING

DC Power

+9 to +28 VDC: +VDC
Power Common: -VDC

INP COMM

PWR COMMON

4.2 USER INPUT WIRING

Sinking Logic

INP COMM
USR

+

INP B

INP A

+9-28 VDC

The user input of the meter is
internally pulled up to +9 to +28 V
with 10 K resistance. The input is
active when it is pulled low (<1 .0 V).

4

USR

-

Connect external switching device between the

}

User Input terminal and Input Common.

USR

INP COMM

PWR COMMON

INP B

INP A

+9-28 VDC

4.3 INPUT WIRING

CO

61

CAUTION: Power common (PWR COMMON) is NOT isolated from input common (INP COMM). In order to preserve the safety of the meter

application, the power common must be suitably isolated from hazardous live earth referenced voltage; or input common must be at protective earth
ground potential. If not, hazardous voltage may be present at the Signal or User Inputs and input common terminals. Appropriate considerations must
then be given to the potential of the input common with respect to earth ground; and the common of the plug-in cards with respect to input common.

Magnetic Pickup

Input A

INP B

INP COMM

USR

INP A

ON

1

2

*

4

3

PWR COMMON

MAGNETIC PICKUP

+9-28 VDC

Current Sinking Output

Input A

INP B

INP COMM

USR

INP A

ON

1

*4*

3

2

PWR COMMON

+9-28 VDC

NPN
O.C.

Switch or Isolated Transistor; Current Sink

Input A

INP B

USR

INP COMM

ON

**

1

423

PWR COMMON

Switch position is application dependent.

INP A

+9-28 VDC

AC Inputs From Tach Generators, Etc.

Input A

INP B

INP COMM

USR

INP A

ON

1

2

**

43

PWR COMMON

Resistor to Limit Current
to 2.5 mA MAX.

AC

+9-28 VDC

Current Sourcing Output

Input A

INP COMM

INP B

INP A

USR

ON

1

2

*4*

3

PWR COMMON

+9-28 VDC

PNP
O.C.

Switch or Isolated Transistor; Current Source

Input A

INP COMM

USR

INP B

INP A

ON

**

1

43

2

PWR COMMON

+9-28 VDC

Two Wire Proximity, Current Source

Input A

INP COMM

INP B

USR

INP A

ON

*

*

1

4

3

2

PWR COMMON

2.2 k Ω

+9-28 VDC

Interfacing With TTL

Input A

INP COMM

INP B

INP A

USR

ON

1

*

4

3

2

PWR COMMON

+9-28 VDC

+5 V

COMMON

Current Sink Output; Quad/Direction

USR

INP COMM

INP B

INP A

ON

1

3

4

2

PWR COMMON

Shaded areas not recommended for counting applications.

+9-28 VDC

4.4 SETPOINT (OUTPUT) WIRING

SINGLE SETPOINT RELAY PLUG-IN CARD

COM

N.O.

N.C.

DUAL SETPOINT N-FET OPEN DRAIN PLUG-IN CARD

COM

OSNK1

OSNK2

4.5 SERIAL COMMUNICATION WIRING

SERIAL COMMUNICATIONS PLUG-IN CARD

ELECTRICAL CONNECTIONS

COM

N.O.

N.C.

ELECTRICAL CONNECTIONS

OSNK 1(2)

(30 V MAX.)

M

Note: Output Common is not isolated from DC Power Common. Load must

be wired between OSNK terminal and V+ of the load supply.

4.6 USB PROGRAMMING

USB PROGRAMING PLUG-IN CARD

N/C

COMM

N/C

A+

B-

2

534

61

RS485

RJ11 CONNECTOR PIN OUTS

N/C

N/C

TX

5

RS232

COMM

43

COMM

2

N/C

RX

5