red lion 4RLAG-2H User Manual

ENGINE-DRIVEN ALUMINUM WATER PUMP

SAFETY WARNINGS

BEFORE OPERATING OR INSTALLING
THIS PUMP, READ THIS MANUAL AND
FOLLOW ALL SAFETY WARNINGS AND
OPERATING INSTRUCTIONS.

WARNING: Carefully read the safety messages in this manual

and on the pump. Keep this manual with the pump at all times.

ATTENTION: RENTAL COMPANIES AND PRIVATE

OWNERS WHO RENT OR LEND THIS WATER PUMP TO
OTHERS!

All persons to whom you rent or lend this pump must have access
to and read this owner's manual. Keep this manual with the pump at
all times and advise all persons who will operate the pump to read it.
You must also provide personal instruction on how to safely operate
the pump, and you must be available to answer any questions that
the renter or borrower might have.

WARNING: When running, the engine on this pump produces

carbon monoxide, an odorless, colorless, poison gas. Breathing
carbon monoxide can cause nausea, fainting, or death.

• Operate this pump ONLY outdoors.

• Keep exhaust gas from entering a confined area through

windows, doors, ventilation intakes, or other openings.

MODEL 4RLAG-2H

• Do not operate the pump inside any building, confined area,
or enclosure such as basements, garages, or similar locations,
even if doors and windows are open

• Make sure all connections are tight.

• Never use with flammable fluids.

• Turn off engine before servicing.

• If fuel is spilled, avoid creating any source of ignition until the

fuel vapors have been cleaned up and removed.

• Review instructions before operating.

• Wear ear protection to reduce objectionable noise.

CAUTION: DO NOT OPERATE THIS PUMP DRY!

APPLICATION

Use this pump for water only, where the vertical suction head from
the water level is 25 ft. (8m) or less. Head refers to the height of a
column of water that can be delivered by the discharge of the pump
(Figure 1). Suction head (or suction lift) is the vertical distance between
the center of the pump and the surface of the liquid on the suction
side of the pump. Discharge head is the vertical distance between
the pump's discharge port and the point of discharge. Total head is

INSTALLATION

a) LOCATION: For permanent installation, put the pump in a clean,

dry, and ventilated place (Figure 1).

Keep the suction line as short as possible. This will allow the

pump to operate at maximum performance and to ensure that
the casing does not overheat due to the absence of water.

b) MOUNTING: Mount the pump on a rigid foundation to eliminate

creeping due to vibration.

c) SUCTION LINE: Use a suction line the same size as the suction

on the pump. If the suction pipe is long, increase it by one size

to improve ow. Slope the suction line upwards to the pump to

avoid air pockets in the line and hard priming.

the sum of the suction head and the discharge head. The elevation
above sea level and friction losses must be taken into consideration.

CAUTION: Do not operate this pump dry. Water is required to
lubricate pump seal. This pump has been tested and operated under

actual working conditions. Engine, pump, and all accessories were

found satisfactory. If the pump is not performing as specied, check

INSTALLATION and TROUBLESHOOTING sections carefully.

d) SUCTION PIPE: Use thread compound on all pipe joints. Connec-

tions must be tight, and pipe should be clean and uncorroded.

e) SUCTION HOSE: If the suction line runs generally vertical, use

an elbow on the hose to prevent kinking. Use double clamps on
all hose joints. Connections must be tight, and a suction strainer

is required to lter abrasive material.

NOTE: If you use the pump for dewatering, attach a suction

screen to the suction line.

NOTE: The main cause of pumping problems is a leak in the

suction line. Even a tiny leak reduces priming and
pumping greatly.

998590 Rev. 002 07/12

OPERATION

CAUTION: DO NOT RUN THE PUMP BEFORE PRIMING IT. THE SEAL AND IMPELLER COULD BE PERMANENTLY DAMAGED.

a) PREPARING THE ENGINE: Follow the engine manufacturer's

instructions before operating.

b) PRIMING THE PUMP: Remove the priming plug, ll the casing

with water until full, and replace the plug. If the pump is below

the level of the water that will be pumped (ooded suction), the
pump will automatically ll up when the valves are open.

CAUTION: DO NOT OPERATE THIS PUMP DRY!

c) START-UP: Start the pump. In a ooded suction situation, the

pump will discharge the water almost immediately. If the suction

Discharge

head

Suction head

Typical water pump

25 ft. (8 m) max

FIGURE 1

FIGURE 2

line is above the water level being pumped, it will take a few
minutes to lift the water to the casing and then to discharge it. If
the suction line is quite long, the pump may overheat before the
water in the suction line reaches the pump. In this case, turn the
pump off and drain the casing. Wait a few minutes for the seal
in the pump casing to cool down. CAUTION: If the overheated

casing is lled while hot, damage to the seal will occur. Replace
the drain plug and rell the casing with water. Replace the priming

plug and restart the pump.

Total head

REPLACEMENT PARTS

KIT

ITEM

# DESCRIPTION

1 Adapter A 617103
2 O-ring, 195mm NBR A 617103

3 Mechanical seal A 617103

4 Impeller A 617103

5 Volute casing A 617103
6 Volute packing A 617103

7 Pump casing A 617103
8 Gasket A 617103

9 Discharge flange A 617103

10 Flapper A 617103

11 Suction flange A 617103

12 O-ring, 24mm NBR A 617103

13 Cap plug A 617103

14 Roll frame E 617104

Items with like identifiers are sold/packaged together
As a convenience, all repair kits contain the fasteners

needed for the reassembly of their components.

GROUP

ID* PART #

B 617100

B 617100

B 617100

B 617100

C 617101

C 617101

D 617102

D 617102

C 617101
D 617102

C 617101
D 617102

2

TROUBLESHOOTING

PROBLEMS CAUSES SOLUTIONS

Pump will not pump Air leak in suction line. Make sure suction hose is double clamped at joints, clamps are

tight, ttings have thread compound and are tight, with no nicks

or cuts in hose.

The suction and/or discharge line(s) may be blocked, or the
valve(s) are closed, faulty and/or blocked.

The end of the suction line is not submerged. Increase its length, or move pump closer to source of liquid.

Total head is too high for this pump to work against. Reduce total head or use a higher head pump.

Pump will not prime Excessive suction lift (*1). Move the pump closer to liquid source.

Check to see that the lines and valves are in good working order.

Priming takes a
long time

Pump does not
perform as well as
it should

Pump loses prime Water level drops below the end of the suction line. Increase length of suction line or move the pump closer to the

Pump will not start No fuel. Add fuel.

Pump will not start,
or starts but runs
roughly

Suction line is quite long. Refer to START-UP under OPERATION.

Air pockets or leaks in the suction line. Check the line for loose connections.

Flow is restricted due to:
a) Debris build-up.
b) Faulty or semi-open valve(s).
c) Pipe or hose used is smaller than the thread sizes on the pump.

Insufcient submergence of the end of suction line. The end of the suction line must be submerged.

Excessively worn impeller (*2). Replace impeller.

Seal is damaged (*3). Liquid will be leaking through the middle
of the adapter.

Air pockets or leaks in the suction line. Check suction line.

Clogged impeller. Remove casing to clean out.

Faulty spark plug. Replace spark plug.

Low oil level. Fill crank case to the proper level.

Choke in wrong position. Adjust choke.

Spark plug wire loose. Attach wire to spark plug.

a) Clean the lines and ttings.

b) Check to see that the valves are in good working order.
c) Increase the size of hose or pipe to reduce friction losses.

Replace the seal.

water source.

Place pump on a at, level surface.

Pump shuts down
during operation

No fuel. Add fuel.

Low oil level. Fill crank case to the proper level.

*1) Excessive suction lift must take into consideration:
a) Size and length of pipe
b) Pipe tting
c) Elevation above sea level

Including all of the above, we recommend that the total suction head
not exceed 25 ft.
*2) An excessively worn impeller is mainly caused from cavitation,

which is caused by a number of situations, such as:

a) ENGINE: Refer to the engine manufacturer's instructions for any

maintenance requirements.

b) DRAINING: If the pump is subject to freezing temperatures, drain

it by removing the drain plug and priming plug. After the water

Place pump on a at, level surface.

a) Restricted suction
b) Excessive suction lift
*3) The seal may be damaged due to:
a) Normal wear
b) Overheating
c) Pumping chemicals that this seal is not designed for.

Contact an authorized service depot for further assistance.

MAINTENANCE

has drained, run the pump for a few seconds to get the last of
the water out of the casing. Make sure the suction and discharge
lines are free of water.

WARNING:

Store the pump in a well-ventilated area, away from heat, ame,

or sparks.

3

LIMITED WARRANTY

For warranty consideration, the Red Lion brand (hereafter “the Brand”) warrants that the products specified in this warranty are free from defects in material or
workmanship of the Brand. During the time periods and subject to the terms and conditions hereinafter set forth, the Brand will repair or replace to the original
user or consumer any portion of this product which proves defective due to materials or workmanship of the Brand. At all times the Brand shall have and
possess the sole right and option to determine whether to repair or replace defective equipment, parts, or components. The Brand has the option to inspect
any product returned under warranty to confirm that the warranty applies before repair or replacement under warranty is approved. This warranty sets forth the
Brand’s sole obligation and purchaser’s exclusive remedy for defective product. Return defective product to the place of purchase for warranty consideration.

WARRANTY PERIOD - PRODUCTS: 12 months from date of purchase by the user. (No warranty on brushes, impeller or cam on models with brush-type
motors and/or flex-vane impellers.) In the absence of suitable proof of the purchase date, the effective period of this warranty will begin on the product’s date
of manufacture.

WARRANTY PERIOD – EMISSIONS CONTROL SYSTEM: 24 months from date of purchase by the user. Please refer to the engine manufacturer’s owner’s
manual for details regarding the emissions control system warranty (ECS Warranty).

LABOR, ETC. COSTS: The Brand shall IN NO EVENT be responsible or liable for the cost of field labor or other charges incurred by any customer in removing
and/or affixing any product, part, or component thereof.

PRODUCT IMPROVEMENTS: The Brand reserves the right to change or improve its products or any portions thereof without being obligated to provide such
a change or improvement for units sold and/or shipped prior to such change or improvement.

GENERAL TERMS AND CONDITIONS: This warranty shall not apply to damage due to acts of God, normal wear and tear, normal maintenance services
and the parts used in connection with such service, lightning or conditions beyond the control of the Brand, nor shall it apply to products which, in the sole
judgment of the Brand, have been subject to negligence, abuse, accident, misapplication, tampering, alteration; nor due to improper installation, operation,
maintenance or storage; nor to excess of recommended maximums as set forth in the instructions.

Warranty will be VOID if any of the following conditions are found:

1. Product is used for purposes other than those for which it was designed and manufactured

2. Product not installed in accordance with applicable codes, ordinances, and good trade practices

3. Product connected to voltage other than indicated on nameplate

4. Pump used to circulate anything other than fresh water at approximately room temperature

5. Pump allowed to operate dry (fluid supply cut off)

6. Sealed motor housing opened or product dismantled by customer

7. Cord cut off to a length less than three feet

DISCLAIMER: Any oral statements about the product made by the seller, the Brand, the representatives, or any other parties do not constitute warranties,
shall not be relied upon by the user, and are not part of the contract for sale. Seller’s and the Brand’s only obligation, and buyer’s only remedy, shall be
the replacement and/or repair by the Brand of the product as described above. NEITHER SELLER NOR THE BRAND SHALL BE LIABLE FOR ANY INJURY,
LOSS OR DAMAGE, DIRECT, INCIDENTAL OR CONSEQUENTIAL (INCLUDING, BUT NOT LIMITED TO, INCIDENTAL OR CONSEQUENTIAL DAMAGES
FOR LOST PROFITS, LOST SALES, INJURY TO PERSON OR PROPERTY, OR ANY OTHER INCIDENTAL OR CONSEQUENTIAL LOSS), ARISING OUT OF
THE USE OR THE INABILITY TO USE THE PRODUCT, AND THE USER AGREES THAT NO OTHER REMEDY SHALL BE AVAILABLE TO IT. Before using,
the user shall determine the suitability of the product for his intended use, and user assumes all risk and liability whatsoever in connection therewith. THE
WARRANTY AND REMEDY DESCRIBED IN THIS LIMITED WARRANTY IS AN EXCLUSIVE WARRANTY AND REMEDY AND IS IN LIEU OF ANY OTHER
WARRANTY OR REMEDY, EXPRESSED OR IMPLIED, WHICH OTHER WARRANTIES AND REMEDIES ARE HEREBY EXPRESSLY EXCLUDED, INCLUDING
BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, TO THE EXTENT EITHER APPLIES
TO A PRODUCT SHALL BE LIMITED IN DURATION TO THE PERIODS OF THE EXPRESSED WARRANTIES GIVEN ABOVE. Some states and countries do
not allow the exclusion or limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so the
above exclusion or limitations may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state
to state and country to country.

United States:

301 North MacArthur Boulevard

Oklahoma City, Oklahoma 73127

Canada:

#101 - 310 De Baets Street

Winnipeg, Manitoba

R2J 0H4

Phone: [phone]

Fax: [phone]

E-mail: [e-mail]

www.redlionproducts.com

4