Product Code: RLATJ20T
Made in China to TQB Brands Pty Ltd specifications
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OWNER’S MANUAL
PRODUCT CODE: RLATJ20T
20,000kg AIR ACTUATED GARAGE JACK
Lifting
Capacity
Adjustment
Height
Maximum
Height
Minimum
Height
Nett Weight
Package Size
20,000kg
80mm
465mm
210mm
40kg
660x360x280mm
Product Code: RLATJ20T
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WARNING
IMPORTANT: READ ALL INSTRUCTIONS BEFORE USE
WARNING
The instructions and warnings contained in this manual should be read and understood before
using or operating this equipment. Do not allow anyone to use or operate this equipment until
they have read this manual and have developed a thorough understanding of how this
equipment works. Failure to observe any of the instructions contained in the manual could
result in severe personal injury to the user or bystanders, or cause damage to the equipment
and property. Keep this manual in a convenient and safe place for future reference.
Whilst every effort has been made to ensure accuracy of information contained in this manual,
the TQB Brands Pty Ltd policy of continuous improvement determines the right to make
modifications without prior warning.
CONTENT
WARNING .............................................................................................................................. 2
CONTENT ............................................................................................................................... 2
SAFETY INSTRUCTIONS ........................................................................................................... 3
ASSEMBLY, OPERATION, PREVENTITIVE MAINTENANCE .......................................................... 4
TROUBLESHOOTING ............................................................................................................. 14
PARTS LIST ........................................................................................................................... 16
WARRANTY .......................................................................................................................... 18
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SAFETY INSTRUCTIONS
WARNING
FAILURE TO READ THESE WARNINGS MAY RESULT IN PROPERTY DAMAGE & PERSONAL
INJURY
• Support load by appropriate means after
lifting
• Do not exceed the jacks rated capacity
• Centre load on the jack
• Only use attachments and/or adapters
supplied with or sold specifically for the
jack
• Only lift areas of the vehicle designated by
the vehicle manufacturer.
• Use as lifting a device only
• Use only on hard, level surfaces
• Do not modify this jack
SAFETY OPERATING INSTRUCTIONS
• This Jack should be used for lifting and lowering only. The raised vehicle should be
supported on approved vehicle stands. No person should get any part of the body
under a vehicle that is supported by this jack.
• Position the jack to only lift on the areas of the vehicle specified by the vehicle
manufacturer.
• Use support stands – after lifting the vehicle always support the load with
appropriately rated vehicle support stands before working on the vehicle.
• Do not overload this jack beyond its rated capacity. Overloading this jack beyond its
rated capacity can cause damage to or failure of the jack.
• Use only on hard level surfaces capable of sustaining the load. Use on other than
hard level surfaces can result in jack instability and possible loss of load.
• Centre load on jack saddle before lifting vehicle.
• Do not move or dolly the vehicle while on the jack.
• Off centre loads and loads lifted when the jack is not level can cause loss of load or
damage to the jack.
• Keep hands & feet clear of the jack hinge mechanism & ground contact area when
lowering the load.
• Always wear safety glasses and/or other protective clothing.
THIS JACK IS A LIFTING DEVICE ONLY & IS DESIGNED FOR LIFTING PART OF THE TOTAL
VEHICLE. DO NOT MOVE OR DOLLY THE VEHICLE WHILST THE VEHICLE IS ON THE JACK.
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ASSEMBLY, OPERATION, PREVENTITIVE MAINTENANCE
1. FEATURES
The Red Label air-actuated 20,000kg Garage Jack has a powerful air motor to lift heavy
loads. The compact design easily fits between dual tandem axles. Ideal for lifting axles,
farm vehicles, heavy-duty machinery, industrial equipment and more.
2. ASSEMBLY
All numbers refer to the index from the parts breakdown.
1. Familiarise yourself with the jack.
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2. Refer to picture when performing this step. Take off the screw located on handle
piece 1; attach handle pieces 1 and 2 making sure to align the holes on both sections.
Reinsert the screw and tighten. Check that handle is in perfect alignment with
internal lowering valve mechanism. (Handle lowering mechanism must be in perfect
alignment or release mechanism will not work.)
3. Attach handle position release rod.
4. Check movement of both pieces before next step.
5. Insert the handle (37) into handle sleeve (45) and affix the handle (37) using bolt
(46).
4-4-2
4-8
4-4-1
4-9-1
4-9-2
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3. BEFORE USE
Prior to each use conduct a visual inspection checking for abnormal conditions, such as
cracked welds, leaks, and damaged, loose, or missing parts.
• Consult the vehicle owner’s manual to determine the location of lift points.
• Be sure to set the vehicle in park with the emergency brake on and wheels securely
chocked.
• Be sure that the vehicle and the jack are on a hard, level surface.
System Air Purge Procedure: Perform the following Air Purge Procedure to remove any
air that may have been introduced into the hydraulic system as a result of product
shipment and handling. This step is to be completed without any weight on the jack.
1. Connect air supply inlet to source.
2. Close the release valve by turning the handle knob clockwise until firm
resistance is felt.
3. Squeeze air trigger to raise saddle. When the
saddle reaches maximum lift height, open the
release valve by turning the handle knob counterclockwise.
2
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4. When the saddle reaches minimum lift height, use a flat blade screwdriver to
push the oil filler plug slightly to the side to purge trapped air from system.
5. Close the release valve by turning the handle knob
clockwise until firm resistance if felt.
6. Jack is now ready for use. Check for proper pump action.
7. Pour a teaspoon of good quality, air tool
lubricant into the air supply inlet of the lift
control valve. (See illustration). Connect to
air supply and operate for 3 seconds to
evenly distribute lubricant.
8. Check that the pump operates
smoothly before putting into service.
9. This product is fitted with a ¼ “ air
fitting. If it does not suit your air
supply please ensure you use thread
tape or compound to seal connection
of suitable fitting.
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4. OPERATION
4.1. Raising the Jack
Note: The jack is equipped with a handle position lock. To adjust the handle, release
lock device by pulling the lever up, lever is spring loaded and will lock into desired
position. Ensure lever locking mechanism is fully engaged before leaving.
1. Block the vehicle’s wheels for lifting stability. Secure the load to prevent
inadvertent shifting and movement
2. Position the jack near desired lift point.
3. Set the Parking Brake in the vehicle.
4. Refer to the vehicle manufacture owner’s manual to locate approved lifting
points on the vehicle. Position the jack so that the saddle is centred and
will contact the load lifting point firmly.
5. Select desired position for the handle; ensure that spring clips align with
slots.
6. Connect air source to the air supply inlet (2).
7. Close the release valve by turning the handle knob
clockwise until firm resistance is felt.
2
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8. Before raising the vehicle double check and verify the saddle is centred and
also has full contact with the lifting point.
9. Squeeze air trigger to lift until saddle contacts
load. (To stop air operation, simply release the
grip on the lift control valve.) Continue to pump
the jack to lift the vehicle to the desired height.
10. After lifting, support the load with appropriately rated vehicle support
stands before working on the vehicle.
4.2. Lowering the Jack
1. Raise load high enough to allow clearance for the jack stands to be
removed, then carefully remove jack stands.
2. Grasp the handle firmly. Securely hold on to the jack
handle so your hands do not slip and ensure the release
valve does not rapidly lower.
3. Carefully open the release valve by slowly turning the
handle counter clockwise. (Do not allow bystanders
around the jack or under the load when lowering the
jack).
4. After removing the jack from under the vehicle,
fully retract the jack to reduce ram exposure to
rust and contamination. Push the ram and handle
sleeve down to reduce exposure to rust and
contamination.
WARNING: USE EXTREME CAUTION WHEN LOWERING THE JACK. THE JACK HANDLE MAY
TURN RAPIDLY, OPENING THE RELEASE VALVE TOO FAST CAN CAUSE THE JACK TO LOWER
RAPIDLY, FAILURE TO HEED THESE WARNING MAY CAUSE SERIOUS INJURY OR DAMAGE.
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5. INSPECTION
• Prior to each use conduct a visual inspection checking for abnormal conditions, such
as cracked welds, leaks, and damaged, loose, or missing parts.
• The Jack should be maintained in accordance with the maintenance instructions
(Section 7). No alterations or modifications shall be made to this Jack.
• Inspections shall be performed in accordance with this owner’s manual.
• The jack must be inspected immediately if it is believed to have been subjected to
abnormal load or shock.
• Owners and /or operators should be aware that repair of this product may require
specialised equipment and knowledge (refer to maintenance section).
6. STORAGE
This jack should always be stored in a dry location on a level surface with the lift ram in
the fully lowered position.
7. MAINTENANCE
Monthly maintenance is recommended. Lubrication is critical to jacks as they support
heavy loads. Any restriction due to dirt, rust, etc, can cause either slow movement or
cause extremely rapid jerks damaging the internal components. The following steps are
designed to keep the jack well maintained and operational.
Binding: If the product binds while under a load, use equipment with equal or a larger
load capacity to lower the load safely to the ground After un-binding, clean, lubricate
and test that the equipment is working properly. Rusty components, dire, or worn parts
can be causes of binding. Clean and lubricate the equipment as indicated in the
lubrication section. Test the equipment by lifting without a load. If the binding
continues contact authorised repair facility.
Cleaning: if the moving parts of the equipment are obstructed, use a cleaning solvent or
a good quality degreaser to clean the equipment. Remove any existing rust, with a
penetrating lubricant.
Lubrication: this equipment will not operate safely without proper lubrication. Using
the equipment without proper lubrication will result in poor performance and damage to
the equipment. Some parts in this equipment are not self-lubricating, inspect the
equipment before use and lubricate when necessary. After cleaning, lubricate the
equipment using light penetrating oil or lubricating spray.
• Use a good quality lubricant on all moving parts.
• For light duty use lubricate once a month
• For heavy and constant use lubrication is recommended weekly.
• Never use sandpaper or abrasive material on these surfaces.
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Rust Prevention:
• Check rams and pump plungers on the power unit assemblies daily for any
signs of rust or corrosion.
• Without load lift the equipment as high as it goes and look under and behind
the lifting points. If signs of rust are visible clean as needed.
ONLY USE HIGH QUALITY HYDRAULIC FLUID – ISO68
To Add Oil:
1. Position the jack on level ground and
lower saddle.
2. Remover the oil plug.
3. Fill the oil case until oil level is just beneath the lower rim of the oil fill
hole.
4. Replace oil plug.
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To Replace Oil:
1. Position the jack on level ground and
lower saddle.
2. Open release valve by turning handle counter
clockwise.
3. Remove oil filler plug and the handle.
4. Turn the jack on its side so that old oil will drain from the oil fill hole.
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5. Fill the oil case until oil level is just
beneath the lower rim of the oil fill
hole.
6. Replace oil plug.
Lubrication: Periodically check the pump piston and ram for signs or rust or corrosion.
Clean as needed and wipe with an oil cloth. NEVER USE SANDPAPER OR ABRASIVE
MATERIAL ON THESE SURFACES.
8. SERVICE & REPAIR
Any jack found damaged in any way, or found to be worn or operates abnormally should
be removed from service until repaired by an authorised service agent. Owners and / or
operators should be aware that repair of this product may require specialised equipment
and knowledge. Only authorised parts, labels, decals shall be used on this equipment.
Annual inspection of the jack is recommended and can be made by an authorised repair
facility to ensure that your equipment is in optimum condition and that the equipment
has the correct decals and safety labels specified by the manufacturer.
Product Code: RLATJ20T
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TROUBLESHOOTING
JACK
WILL
NOT
LIFT
LOAD
JACK
WILL
NOT
HOLD
LOAD
JACK
WILL
NOT
LOWER
POOR
JACK
LIFTING
JACK WILL
NOT LIFT TO
FULL
EXTENSION
CAUSE & SOLUTIONS
X X X
Release valve is not completely
closed (turn handle clockwise)
X
Air Supply inadequate
X
Weight capacity exceeded
X X
Air is in the hydraulics. Purge air
from system
X X X X
Low oil level. Add oil as required
X
Oil reservoir is overfilled: Drain
excessive oil. Lubricate moving
parts
X
Jack is binding or foreign
obstruction
X X X
Power unit malfunctioning.
Replace the power unit.
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PARTS LIST
Part #
Description
QTY
Part #
Description
QTY
1-1
Snap Ring
2
2-23
Sealing Ring
1
1-2
Wheel
2
2-24
Nylon Gasket
1
1-3
Bolt 4 2-25
Copper Bush
1
1-4
Spring Washer
4
2-26
Gland Nut
1
1-5
Frame Right
1
2-27
Spring
1
1-6
Bolt 4 2-28
Bolt
8
1-7
Washer
4
2-29
Front Cover
1
1-8
Bolt 5 2-30
Cylinder Barrel
1
1-9
Spring Washer
4
2-31
Still Ball
4
1-10
Bolt 4 2-32
Cylinder Bolt
2
1-11
Washer
4
2-33
Cylinder Spring
1
1-12
Bed 1 2-34
Cylinder Washer
4
1-13
Bracket
1
2-35
Air Pump Core
4
1-14
Frame Left
1
2-36
Piston Core
1
1-15
Handle Socket
1
2-37
O-Ring
2
1-16
Bolt 1 2-38
Release Air Rod
1
1-17
Universal Joint
1
2-39
O-Ring
2
1-18
Split Pin
2
2-40
Piston Cover
1
1-19
Fixing Ring
1
2-41
Air Lock
1
1-20
Spring Washer
3
2-42
O-Ring
3
1-21
Bolt 3 2-43
Bolt
3
1-22
Drive Head A
1
2-44
O-Ring
2
1-23
Cover Plate
1
2-45
O-Ring
1
1-24
Spring Hanger
1
2-46
Rear Cover
1
1-25
Spring
2
2-47
Still Ball
2
1-26
Connect Block
1
2-48
Plug
2
1-27
Release Valve Rod
1 2 Air Valve Assembly
1
1-28
Bolt 1 3-1
Head
2
2-1
Snap Ring
1
3-2
Nut
4
2-2
Snap Ring
2
3-3
Spring Washer
4
2-3
O-ring
1
3-4
Flat Gasket
4
2-4
Screw
1
3-5
Fix Board
1
2-5
Piston Rod
1
3-6
U Bolt
2
2-6
Sealing Washer
1
4-1
Knob
1
2-7
O-ring
1
4-2
Pin
1
2-8
Snap Ring
1
4-3
Handle Sleeve
2
2-9
Still Ball
2
4-4-1
Rear Handle
1
2-10
Oil Filler Plug
1
4-4-2
Front Handle
1
2-11
Oil Plug
1
4-5
Sleeve
1
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Part #
Description
QTY
Part #
Description
QTY
2-12
Valve Seat
1
4-6
Lock Lever
1
2-13
Spring
1
4-7
Pin
2
2-14
O-ring
2
4-8
Bolt
2
2-15
Bolt 1 4-9-1
Control Rod B
1
2-16
Block
1
4-9-2
Control Rod A
1
2-17
Still Ball
1
4-10-1
Convey Rod B
1
2-18
Release Valve Rod
1
4-10-2
Convey Rod A
1
2-19
Copper
2
4-11
Spring
1
2-20
Valve Body
1
4-12
Nut
1
2-21
Nylon Gasket
1
4-13
Drive Head B
1
2-22
Air Pump
1
4-14
Pin
2
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WARRANTY
Red Label products have been carefully tested and inspected before shipment and are
guaranteed to be free from defective materials and workmanship for a period of 12 months
from the date of purchase except where tools are hired out when the guarantee period is
ninety days from the date of purchase.
Should this piece of equipment develop any fault, please return the complete tool to your
nearest authorised warranty repair agent or contact TQB Brands Pty Ltd Warranty team –
warranty@tqbbrands.com.au.
If upon inspection it is found that the fault occurring is due to defective materials or
workmanship, repairs will be carried out free of charge. This guarantee does not apply to
normal wear and tear, nor does it cover any damage caused by misuse, careless or unsafe
handling, alterations, accident, or repairs attempted or made by any personnel other than the
authorised TQB Brands Pty Ltd repair agent.
This guarantee applies in lieu of any other guarantee expressed or implied and variations of its
terms are not authorised.
Your TQB Brands Pty Ltd guarantee is not effective unless you can produce upon request a
dated receipt or invoice to verify your proof of purchase within the 12 month period.
Consumer Guarantee
Our goods come with a guarantee that cannot be excluded under the Australian Consumer
Law. You are entitled to a replacement or refund for a major failure and compensation for any
other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired
or replaced if the goods fail to be of acceptable quality and the failure does not amount to a
major failure.
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