Red Goat A Disposer, H Operation Manual

Ordering Instructions.......................................2
Safety..............................................................3
General Installation.........................................4
“H” Series Installation & Connection ...............5
“A” Series Installation & Connection...............6
“B” Series Installation & Connection...............7
“C” Series Installation & Connection ...............8
Typical Installation/Start-up & Run..................9
Operation/Troubleshooting............................10
Troubleshooting.............................................11
Maintenance .................................................12
Motor Test Results........................................15
“H” Replacement Parts.................................16
“A” Replacement Parts .................................18
“B” Replacement Parts .................................20
“C” Replacement Parts.................................22
“RAC1” Replacement Parts..........................24
“RAC2” Replacement Parts..........................25
Warranty........................................................26
Red Goat Disposers
RED GOAT DISPOSERS
Installation • Operation • Maintenance
“H” Series “A” Series “A” Offset
“B” Series “C” Series
165 Independence Court • Lancaster, PA 17601
800.237.6628 • 717.397.5100 • FAX 717.397.1997 www.redgoat.com
ORDERING INSTRUCTIONS
Contact the Factory-authorized Parts Distributor for all parts orders or contact us directly for the name and phone number of the parts distributor nearest you:
Page 2
Call Toll Free: 800-237-6628
FAX: 717-397-1997
Red Goat Disposers 02/08
Page 3
SAFETY
RECOGNIZE SAFETY INFORMATION. When you see this symbol on
your machine or in this manual, be alert to the potential for personal injury.
UNDERSTAND SIGNAL WORDS. DANGER, WARNING and CAUTION appear with the safety-alert symbol in this manual and on safety labels on the machine to identify the level of hazard seriousness.
DANGER indicates a hazard that WILL result in severe personal injury or death.
WARNING indicates a hazard or unsafe practice which COULD result in severe personal injury or death.
CAUTION indicates a hazard or unsafe practice which COULD result in minor personal injury or equipment damage.
READ ALL INSTRUCTIONS
Read this owner’s manual before using the machine. Failure to follow the instructions provided could result in personal injury or equipment damage.
KEEP OUT OF REACH OF CHILDREN
This disposer is intended for commercial use only.
DO NOT PUT HANDS OR ANY IMPLEMENT IN THE DISPOSER WHILE IN OPERATION.
NEVER FEED WASTE BY HAND PAST VINYL SILVER TRAP SCRAPPING RING.
DO NOT OPERATE IF DAMAGED.
Do not install or operate this disposer if the disposer has been dropped or damaged in any manner. Contact the nearest factory-authorized service center for examination, repair or adjustment. (Refer to the service center list included in the Owner’s Information Packet.)
DO NOT LEAVE DISPOSER UNATTENDED. SET THE POWER SWITCH TO OFF BEFORE CLEARING JAMS OR
REMOVING OBJECTS FROM DISPOSER.
When the disposer is wired to a Manual Control or Model RAC1 Control Center, SHUT OFF the branch circuit main switch or disconnect.
When disposer is wired to a RAC2 Control Panel, TURN OFF emergency disconnect.
Use long-handled tongs or pliers to remove objects.
TO REDUCE THE RISK OF INJURY BY MATERIALS THAT MAY BE EXPELLED BY DISPOSER, DO NOT PUT THE FOLLOWING INTO DISPOSER: drain cleaner; glass, china or plastic; large, whole bones;
metal (bottle cas, tin cans, aluminum foil, etc.); whole cornhusks.
ALWAYS KEEP VINYL SILVER TRAP SCRAPPING RING OR SINK STOPPER IN PLACE ON SERIES “H-RSA”, EVEN WHEN NOT IN USE.
This reduces the risk of objects falling into the disposer.
WHEN CLEANING KITCHEN AND DISPOSER AREA, ONLY DAMP WIPE OUTSIDE OF DISPOSER AND CONTROLS. DO NOT AT ANY TIME HOSE DOWN THE EXTERIOR SURFACES OF THE DISPOSER AND CONTROLS.
SAVE THESE INSTRUCTIONS.
Keep this booklet in a convenient location for future reference.
Red Goat Disposers 02/08
Page 4
GENERAL INSTALLATION
FABRICATING
1. Consult installation and connection data and installation diagrams on following pages for regular cone or regular sink attachment dishtable cutout sizes.
2. For cone attachment, position cone so water swirl inlet fitting is nearest to operator.
3. Weld the total circumference of cone or sink attachment to prevent leakage.
4. Smooth grind and polish to match and blend weld seams.
NOTE: DO NOT PLACE CONTROL MOUNTING BRACKETS IN DIRECT WATER SPLASH AREAS.
PLUMBING
1. Consult installation and connection data and installation diagrams on following pages for mounting, hookups and pipe sizes.
2. “H” Series is mounted by suspending from dishtable.
3. “A”, “B” and “C” Series use a floor leg support system with a neoprene connecting sleeve and two (2) stainless steel clamps. Supplied sleeve (8” length) should be cut to required length for connection of disposer to dishtable.
4. Slide in, or position, disposer to connect to waste line, avoiding as many bends, elbows and tees as possible.
5. Flexible drain connection should be installed as follows: A. Slip coupling over disposer outlet, then onto drain pipe. B. Using a 5⁄16” nut driver, tighten to a torque of 60 in-lbs.
6. Perform power-rotor reaming of waste line whether connection is made to a new or old waste line. New lines often contain foreign items left in the lines accidentally during construction.
7. Blow new water feed lines out before connections are made. Dirt, solder, or other foreign matter can lodge itself in the flow controls, solenoid valve and vacuum breaker, causing malfunction.
8. Install solenoid valve. Check that inlet and outlet ports are in proper direction.
9. Check that disposer and dishtable opening are in line, level and true. This is visible when neoprene sleeve is not kinked or partially collapsed. If level and in line adjustment is required, turn feet on bottom of legs.
10. Secure disposer to floor using the holes provided in the feet.
ELECTRICAL
NOTE: FOLLOW GUIDELINES SET FORTH BY NEC STANDARD AND LOCAL CODES.
1. Consult installation and connection data and diagrams on following pages for control placement and motor wiring.
NOTE: DO NOT PLACE CONTROL IN DIRECT WATER SPLASH AREAS.
2. Follow supplied wiring schematics for all controls, solenoid valves and pre-wired custom control centers.
3. Size and fuse disposer branch circuit or use circuit breakers as required by motor nameplate rating.
4. Check that motor voltage wiring matches incoming voltage.
NOTE: ALL CONDUIT AND FITTINGS SHALL BE OF THE NEMA 4 WATERTIGHT TYPE.
5. All “H” and “A” disposers have thermal protection of the manual reset type, in motor. Check that reset button is not jammed.
6. All “B” and “C” disposers must have thermal protection (heaters) in control. Check that heaters are sized properly to prevent either motor burnout or nuisance tripping.
7. Check that all connections are tight, secure and well-grounded.
NOTE: Disposers are designed to operate in both a clockwise and counter-clockwise direction. Direction of rotation does not have to be considered when wiring motor.
GROUNDING
Connect disposer to a grounded metal permanent wiring system or run a disposer grounding conductor with the circuit conductors and connect it to the disposer grounding terminal or lead on the disposer.
Red Goat Disposers 02/08
Page 5
“H” SERIES - Installation and Connection
NOTE: PLUMBING AND ELECTRICAL CONNECTIONS SHALL BE MADE IN COMPLIANCE WITH APPLICABLE
LOCAL CONSTRUCTION CODES.
PLUMBING
Inlet: Cold water supply to disposer shall be 1⁄2" service line with a minimum of 20 lbs. flow pressure, piped as close to
disposer as possible. All disposer and control connections shall be 1⁄2" pipe size. Sewer Outlet: 11⁄2" waste line should have trap with conveniently located clean out. Do not connect through a grease trap.
Avoid bends, elbows, tees, etc., to reduce the possibility of plumbing stoppage. Aglobe valve, used for metering flow, must be installed between solenoid valve and cone or sink. Water swirl inlet valves should be located nearest operator.
See Typical Installation Diagram.
ELECTRICAL
Follow guidelines set forth by NEC standards. Disposer branch circuit shall be sized and fused (circuit breakers) as required by motor. The disposer must be connected to a grounded, metal, permanent wiring system; or a disposer­grounding conductor must be run with the circuit conductors and connected to the disposer-grounding terminal or lead on disposer. All connections, junction boxes and conduits must be watertight (NEMA 4).
TESTING See Start-up and Run Section.
INSTALLATION DIAGRAM
MOTOR WIRING DIAGRAM VOLTAGE-AMPERAGE TABLE
31⁄4” INSIDE DIAMETER
SINK MOUNTING ASSEMBLY WILL FIT STANDARD 3
1
2
TO 4” DIAMETER OPENING
TABLE CUTOUT 13” FOR 12” CONE 16” FOR 15” CONE 19” FOR 18” CONE
6” FOR 12” CONE 5” FOR 15” CONE 7” FOR 18” CONE
6
5
8
DRAIN
WATER INLET
3
1
4
9”
5
1
2
DRAIN
7
7
8
65⁄8
DISPOSER SHOWN WITH SINK MOUNTING ASSEMBLY DISPOSER SHOWN WITH CONE MOUNTING ASSEMBLY
SINGLE PHASE THREE PHASE
115 Volt, 60 Hz 230 Volts, 60 Hz 208/230 Volt, 60 Hz 460 Volt, 60 Hz 110 Volt, 50 Hz 220 Volts, 50 Hz 190-220 Volts, 50 Hz 380-440 Volts, 50 Hz
Tied Together and Insulated Insulated
** **
T1 T4
P4 T2 T8 T5 P5 T3 T9 T6 P6
T7
L1
L2
L3
L1
L2
L3
T1 T4
P4 T2 T8 T5 P5 T3 T9 T6 P6
T7
*
**
P1
T8 P2 T3
T5 T2 T4
L2
L1
SINGLE PHASE THREE PHASE
HP
Volts Amps* Volts Amps*
115 12.8 208 3.4
1 230 16.4 230 3.4
——460 1.7
*Ratings are for 60 Hz operation
193⁄8
(WITH 3 PHASE MOTOR)
19
7
8 (WITH 1 PHASE MOTOR)
18
1
8 (WITH 3 PHASE MOTOR)
18
5
8
(WITH 1 PHASE MOTOR)
Red Goat Disposers 02/08
6 = Six 9 = Nine
Page 6
“A” SERIES - Installation and Connection
NOTE: PLUMBING AND ELECTRICAL CONNECTIONS SHALL BE MADE IN COMPLIANCE WITH APPLICABLE
LOCAL CONSTRUCTION CODES.
PLUMBING
Inlet: Cold water supply to disposer shall be 1⁄2" service line with a minimum of 20 lbs. flow pressure, piped as close to
disposer as possible. All disposer and control connections shall be 1⁄2" pipe size. Sewer Outlet: 2" waste line should have trap with conveniently located clean out. Do not connect through a grease trap.
Avoid bends, elbows, tees, etc., to reduce the possibility of plumbing stoppage. A globe valve, used for metering flow, must be installed between solenoid valve and cone or sink. Water swirl inlet valves should be located nearest operator.
See Typical Installation Diagram.
ELECTRICAL
Follow guidelines set forth by NEC standards. Disposer branch circuit shall be sized and fused (circuit breakers) as required by motor. The disposer must be connected to a grounded, metal, permanent wiring system; or a disposer­grounding conductor must be run with the circuit conductors and connected to the disposer-grounding terminal or lead on disposer. All connections, junction boxes and conduits must be watertight (NEMA 4).
TESTING See Start-up and Run Section.
INSTALLATION DIAGRAM
MOTOR WIRING DIAGRAM VOLTAGE-AMPERAGE TABLE
SINGLE PHASE THREE PHASE
HP
Volts Amps* Volts Amps*
115 17.2 208 5.1
1
1
2 230 8.6 230 4.6
——460 2.3
208 6.9
2 N.A. 230 6.2
460 3.1 208 9.7
3 N.A. 230 8.8
460 4.4
*Ratings are for 60 Hz operation
41⁄2
INSIDE
DIAMETER
TABLE CUTOUT 13 FOR 12 CONE 16 FOR 15 CONE 19 FOR 18 CONE
6 FOR 12 CONE 5 FOR 15 CONE 7 FOR 18 CONE
6
1
4
DRAIN
14
1
2
19
27
6
1
4
DRAIN
7
141⁄2”
CUTOUT 5
1
2
6 FOR 12 CONE 5 FOR 15 CONE 7 FOR 18 CONE
ADJUSTABLE 0 TO 2
23
1 MIN.
6 MAX.
1 MIN.
6 MAX.
1 MIN.
6 MAX.
41⁄2” REGULAR DRUM WITH
CONE MOUNTING ASSEMBLY
41⁄2” REGULAR DRUM WITH
SINK MOUNTING ASSEMBLY
1
1
1
8
8
8
CUTOUT
WATER
INLET
4
1
2
1 MIN.
6 MAX.
1
7
8
ADJUSTABLE 0 TO 2
8 LENGTH OF NEOPRENE CONNECTOR SLEEVE FURNISHED. MAYBE CUT TO DESIRED LENGTH.
SINGLE PHASE THREE PHASE
115 Volt, 60 Hz 230 Volts, 60 Hz 208/230 Volt, 60 Hz 460 Volt, 60 Hz 110 Volt, 50 Hz 220 Volts, 50 Hz 190-220 Volts, 50 Hz 380-440 Volts, 50 Hz
Tied Together and Insulated Insulated
** **
T1 T4
P4 T2 T8 T5 P5 T3 T9 T6 P6
T7
L1
L2
L3
L1
L2
L3
T1 T4
P4 T2 T8 T5 P5 T3 T9 T6 P6
T7
*
**
P1
T8 P2 T3
T5 T2 T4
L2
L1
DISPOSER SHOWN WITH REGULAR 7” DRUM
AND SINK MOUNTING ASSEMBLY
DISPOSER SHOWN WITH OFFSET DRUM
AND CONE MOUNTING ASSEMBLY
NOTE: All dimensions shown at 0 foot height adjustment.
6 = Six 9 = Nine
Red Goat Disposers 02/08
Page 7
“B” SERIES - Installation and Connection
NOTE: PLUMBING AND ELECTRICAL CONNECTIONS SHALL BE MADE IN COMPLIANCE WITH APPLICABLE
LOCAL CONSTRUCTION CODES.
PLUMBING
Inlet: Cold water supply to disposer shall be 1⁄2" service line with a minimum of 20 lbs. flow pressure, piped as close to
disposer as possible. All disposer and control connections shall be 1⁄2" pipe size. Sewer Outlet: 2" waste line should have trap with conveniently located clean out. Do not connect through a grease trap.
Avoid bends, elbows, tees, etc., to reduce the possibility of plumbing stoppage. A globe valve, used for metering flow, must be installed between solenoid valve and cone or sink. Water swirl inlet valves should be located nearest operator.
See Typical Installation Diagram.
ELECTRICAL
Follow guidelines set forth by NEC standards. Disposer branch circuit shall be sized and fused (circuit breakers) as required by motor. The disposer must be connected to a grounded, metal, permanent wiring system; or a disposer­grounding conductor must be run with the circuit conductors and connected to the disposer-grounding terminal or lead on disposer. All connections, junction boxes and conduits must be watertight (NEMA 4).
TESTING See Start-up and Run Section.
INSTALLATION DIAGRAM
MOTOR WIRING DIAGRAM VOLTAGE-AMPERAGE TABLE
THREE PHASE
HP
Volts Amps*
208 15.8
3 230 15.8
460 7.9 208 15.8
5 230 15.8
460 7.9 208 24.0
7
1
2 230 23.0
460 12.0
TABLE CUTOUT 13 FOR 12 CONE 16 FOR 15 CONE 19 FOR 18 CONE
43⁄4” FOR 12” CONE 5
1
2 FOR 15 CONE
6
1
4 FOR 18 CONE
DRAIN
13
1
2
*
(141⁄2
)
DRAIN
DISPOSER SHOWN WITH REGULAR DRUM
AND SINK MOUNTING ASSEMBLY
DISPOSER SHOWN WITH OFFSET DRUM
AND CONE MOUNTING ASSEMBLY
ADJUSTABLE 0 TO 2
ADJUSTABLE 0 TO 2
1 MIN.
6 MAX.
1 MIN.
6 MAX.
1 MIN.
6 MAX.
1
7
8
8
CUTOUT
WATER
INLET
7
3
8
1
7
8 LENGTH OF NEOPRENE CONNECTOR SLEEVE FURNISHED. MAYBE CUT TO DESIRED LENGTH.
NOTE: All dimensions shown at 0 foot height adjustment.
221⁄2”
(23
1
2)
*
111⁄2”
(12
1
2)
*
131⁄2”
(14
1
2
”)
*
27
(28)
*
111⁄2”
(12
1
2)
*
95⁄8”
7
3
8
9
5
8
WATER
INLET
THREE PHASE
208-230 Volts, 60 Hz 460 Volts, 60 Hz 190-220 Volts, 50 Hz 380 Volts, 50 Hz
Tied Together and Insulated
*
L1
L2 L3
1 7 2 8 3 9 4
5 6
4 7 1 5 8 2 6 9 3
L1
L2
L3
Red Goat Disposers 02/08
Page 8
“C” SERIES - Installation and Connection
NOTE: PLUMBING AND ELECTRICAL CONNECTIONS SHALL BE MADE IN COMPLIANCE WITH APPLICABLE
LOCAL CONSTRUCTION CODES.
PLUMBING
Inlet: Cold water supply to disposer shall be 1⁄2" service line with a minimum of 20 lbs. flow pressure, piped as close to
disposer as possible. All disposer and control connections shall be 1⁄2" pipe size. Sewer Outlet: 3" waste line should have trap with conveniently located clean out. Do not connect through a grease trap.
Avoid bends, elbows, tees, etc., to reduce the possibility of plumbing stoppage. A globe valve, used for metering flow, must be installed between solenoid valve and cone or sink. Water swirl inlet valves should be located nearest operator.
See Typical Installation Diagram.
ELECTRICAL
Follow guidelines set forth by NEC standards. Disposer branch circuit shall be sized and fused (circuit breakers) as required by motor. The disposer must be connected to a grounded, metal, permanent wiring system; or a disposer­grounding conductor must be run with the circuit conductors and connected to the disposer-grounding terminal or lead on disposer. All connections, junction boxes and conduits must be watertight (NEMA 4).
TESTING See Start-up and Run Section.
INSTALLATION DIAGRAM
MOTOR WIRING DIAGRAM VOLTAGE-AMPERAGE TABLE
TABLE CUTOUT 13 FOR 12 CONE 16 FOR 15 CONE 19 FOR 18 CONE
4
3
4 FOR 12 CONE
5
1
2 FOR 15 CONE
6
1
4 FOR 18 CONE
DRAIN
13
1
2
DRAIN
DISPOSER SHOWN WITH REGULAR DRUM
AND SINK MOUNTING ASSEMBLY
DISPOSER SHOWN WITH OFFSET DRUM
AND CONE MOUNTING ASSEMBLY
ADJUSTABLE 0 TO 2
ADJUSTABLE 0 TO 2
1 MIN. 6 MAX.
1 MIN.
6 MAX.
1
7
10
1
2
8
CUTOUT
WATER
INLET
10
1
4
1
7
8 LENGTH OF NEOPRENE CONNECTOR SLEEVE FURNISHED. MAYBE CUT TO DESIRED LENGTH.
NOTE: All dimensions shown at 0 foot height adjustment.
221⁄2”
(26
1
2
”)
*
121⁄2”
13
1
2
27
12
1
2
11
10
1
4
11
WATER
INLET
THREE PHASE
208-230 Volts, 60 Hz 460 Volts, 60 Hz
190 Volts, 50 Hz 380 Volts, 50 Hz
Tied Together and Insulated
*
L1
L2 L3
1 7 2 8 3 9 4
5 6
4 7 1 5 8 2 6 9 3
L1
L2
L3
THREE PHASE
HP
Volts Amps*
208 15.8
5 230 15.8
460 7.9 208 24.0
7
1
2 230 23.0
460 12.0 208 29.2
10 230 28.6
460 14.3
Red Goat Disposers 02/08
Page 9
TYPICAL INSTALLATION
START-UP AND RUN CHECK
OPTIONAL REMOTE START/STOP SWITCH
POWER SUPPLY
SOLENOID VALVE
1
2 COLD WATER
SUPPLY
FLOW
CONTROL
VALVE
3 FLEXIBLE DRAIN CONNECTOR
VACUUM BREAKER
TYPICAL CONTROL PANELINSTALLATION: AUTOMATIC REVERSING, NEMA 4X WITH DISCONNECT SWITCH (MODEL RAC2)
CONE ASSEMBLYWITH WATER INLET VAL VE
CONNECTOR SLEEVE
TRAP
GLOBE VALVE
GATE VALVE
1. Check that vinyl silver trap scrapping ring is fully seated.
2. Check that all connections are secure.
3. Check that disposer is secured to floor.
4. Open terminal wiring box on motor; pull out and separate motor leads to permit ampere reading on each leg. Leave all connections and insulation in place.
5. Clamp ammeter over input feed lead.
6. Turn on disposer.
7. Take ampere readings on each leg and verify against factory-checked motor test results (copy attached to disposer and should be attached to Page 15 in this Owners Manual).
8. Check for leaks, water flow, excessive noise or vibration, and regulate water flow if required.
NOTE: Before checking rotation reversal, be sure disposer is empty. Wear safety glasses or goggles. BE SURE POWER SWITCH IS OFF SHOULD ADJUSTMENTS ON DISPOSER BE NECESSARY. NEVER REACH INTO DISPOSER WHEN DISPOSER IS RUNNING.
9. If disposer is connected to a reversing control, whether automatic or manual, check reversing.
10. If disposer is connected to a manual reversing drum switch or contactor, START motor in forward position and note rotation through top opening as motor coasts to a stop. RESTART motor in reverse position. Verify that disposer restarted in opposite direction.
11. If disposer is connected to a control center with automatic reversing (Model RAC1), verify if disposer reverses. NOTE: Motor must be stopped or 30 seconds must have elapsed before pushing START; otherwise, motor will
not reverse. This is a safety cycle feature. Should START button be pressed earlier, motor will just run in same direction. Push START. When disposer runs, press STOP and note coast down direction. When motor has stopped, push START and note reversing of rotation.
12. If disposer is wired with a RAC2, rotation reversing is done the same as #1 1 above, except that the control panel will first switch over to a 2-minute clean-out cycle, as shown by the green light. Verify this time, keeping the solenoid valve open and motor running. When the 2 minutes have elapsed and motor has stopped, turn ON disposer and note rotation.
13. In all shutdown phases, be sure water is being shut off by the closing of the solenoid valve.
14. Reinsert all wiring, close all covers and shut all doors that were open during run check.
Red Goat Disposers 02/08
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