Red Goat GEM120, GEW120 Installation Manual

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COMMERCIAL MIXERS
MODEL:GEM120
INSTRUCTION MANUAL
3355 Enterprise Avenue, Suite 160
Fort Lauderdale, Florida 33331
Tel: 954.202.7419 Fax: 954.202.7337
www.asburyfoodservice.com
PLEASE READ THESE INSTRUCTIONS CAREFULLY BEFORE USING YOUR MIXER
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GEW120 Mixer Operation Instruction edition a
GEW120 Mixer Operation Instruction
Index
1 General Description ……………………………………………………………. 1 2 Technical parameters …………………………………………………………. 2 3 Main External Parts of Mixer …………………………………………………… 3 4 Operation Instruction ……………………………………………………………. 3 5 Accessories and Functions ………………………………………………………. 4 6 Notes …………………………………………………………………………….. 4 7 Maintenances ……………………………………………………………………. 5 8 Problems and solutions ………………………………………………………….. 5 9 exploded assembly drawing ……………………………………………………... 5 10 electrical diagram ………………….…………………………………………… 7 11 list of part number …………………….………………………………………. 8
1General Description
This is a kind of three-speed gear mixer. With its planetary stirring design, it
has a compact structure, high efficiency, power saving and easy operation. It will
be provided to you as an ideal assistant for bread and cake making.
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GEW120 Mixer Operation Instruction edition a
2Technical parameters
Name Barrel
Volume
(L)
SM-20 20 1.1 102 108 195 355
Power (KW)
Weight (Kg)
Speed Of Stirring Shaft
(r/min)
st
1
Speed
2ndSpeed 3
rd
Speed
3Main External Parts of Mixer
Overall
Dimensions
(mm)
560×530×800
Gear change hand lever
Stirring shaft
Mixer
Stainless bowl
Power switch
Bent lever
Support
4
Operation Instruction
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GEW120 Mixer Operation Instruction edition a
Standard power supply 110V/60Hz AC.(Please use a plug with 3 wide
contacts and good grounding.)
Installation of Mixer: Put the stirring shaft 2 in Mixer 3 and rotate it in
clockwise direction.
Starting procedure: Pull the gear change hand lever 1 to position 1 before
staring, Safe hood is in closed state. Then turn on the power switch 5, after
the mixer is in normal operation, set the speed required.
Speed transformation: If you want to change the speed, please pull the
bent lever 6 to the lowest point ,after pull the gear change hand lever 1 to the
position required, then pull the bent lever 6 to the highest point and lift the
support 7 to the highest position. The machine can be in normal operation at
this time.
Installation procedures for meat Mincer head: stop operation first ,loose
stud bolt and lift the top cover of its head. Then put on the mincer and tighten
st
the stud bolt.1
speed should be used for mincing meat.
Shutting down: When the operation is completed, turn off the power switch
5 first, then pull the gear change hand lever 1 to position 1, and pull back the
hand lever 6 to the lowest point and finally disconnect power supply.
5Accessories and Functions
Spherical mixer: Used for stirring of liquid materials, such as cream and
egg.
Plate mixer: Used for stirring of paste, powder, and fragmental materials,
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GEW120 Mixer Operation Instruction edition a
such as stuffing.
Hook mixer: Used for stirring of more sticky materials, such as dough .
6Notes
The power socket must be provided with a good ground wire to guarantee
the mixer’s good grounding through it. There will be a electric shock if no
ground wire or an improper grounding mounted. The ground wire can never
be connected with gas pipe, water pipe, lightning rod or telephone line.
Electric leakage should be checked after installation.
Don’t put your hand into the stirring barrel during operation. Power
supply should be disconnected before the mixer is going to be installed.
Don’t operate the mixer beyond the time limit to prevent reduction of its
service life.
The mixer should be mounted on a stable and clean place. Keep it away
from overheated or over wet places and away from equipment which has
strong electromagnet or can produce strong electromagnet.
Keep the machine clean constantly. Disconnect power supply before
maintenance. Clean it with a piece of soft and a bit wet cloth. Don’t clean it
with liquid or spraying detergent.
*** Warning: Do not use medium or high speed for kneading dough.
7 Maintenances
a. After using, you should clean the bowl and agitator ect, make sure to keep the
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machine clean.
b. The transmission gear box is packed with special grease, it could be used for
six mouths in normal condition. If it need to add or replace the grease, please
open the top cover , then pour the grease from aperture or replace the grease
directly.
8Problems and solutions
Problems Causes Solutions The mixing shaft doesn’t rotate after starting the machine
Oil leakage The oil seals are worn
The temperature of the motor becomes higher and the rotating speed becomes lower
Electric connectors are loose
out Too low voltage
Over-load Lessen the quantity
The speed of mixing is too high or the mixing is not suitable
Check the electric circuit, tighten those loose connects Replace those oil seals
Check the power supply
of the mixture Select a suitable
speed and mixing
The mixing knocks with the bowl
The noise of the gearbox is serious, its temperature is too
The mixing or the bowl is deformed
Lubrication is insufficient
repair or replace the mixing or bowl
Add or replace the grease
high
9. exploded assembly drawing
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10. electrical diagram
A1
A2
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GEW120 Mixer Operation Instruction edition a
11. list of part number
GEW120 Planetary Mixer Spare Parts List
# PART # DESCRIPTION
SM20-01-19 COVER
1
GB54 NUT
2
GB97.1 CLAMP PLATE
3
SM20-01-15
4
Pressing plate 45
REMARK
43 44
# Part # DESCRIPTION
42
SM20-01-06 GB119 SM20-DQ-09 SM20-01-02
WORM WHEEL
SPRING MOTOR BACK CASING
TRANSMISSION
SM20-01-07
5
SM20-01-14 SPACER-LOWER
6
SM20-01-13
7
SUPPORT
Taper gear wheel 1
46 47
SM20-01-01 SM20-01-25
BACK COVER PLUG ATT ACHMENT HUB
48 SM20-01-38 PLUG
SM20-01-18
-01
8
tooth GEAR
49 SM20-01-24 ATTACHMENT HUB
SM20-01-18
-02
9
GEAR
10 SM20-01-20 GEAR
SM20-01-21 BUSHING
11
SM20-01-22 SLEEVE
12
SM20-01-16 MAIN SHAFT
13
54
50 SM20-01-26 RING 51 SM20-01-23 PINION
SM20-01-30
52
53
SM20-01-32 SM20-01-34
GEAR BOX
INTERNAL GEAR
DRIP RING
PLUNGER-SHIFTER
SM20-01-44
14
SM20-01-43 SPRING
15
SM20-01-42 RETAINER-SPRING
16
SM20-01-21 BUSHING
17
201 BEARING
18
19
SM20-01-09 SHAFT WORM GEAR
20
SM20-01-08 GEAR 201 BEARING
21
YOKE
57
61
22 SM20-01-27 Claw type gear wheel 63
55 SM20-06-01 BEATER 56 SM20-04-00 BOWL
GB591.1 SM20-01-33
58
203
59
SM20-01-35
60
SM20-01-36 204
62
HG4-692
WASHER GEAR BEARING PLANETARY
WORKING SHAFT
BUSHING
OIL SEAL
SM20-01-39-
205 BEARING
23
HG-692 OIL SEAL
24
64 65
01 CAM-GEAR SHIFTER
SM20-01-39-
02
PLATE-SHIFTER INDEX
SM20-01-39-
GB54 NUT
25
GB54 NUT
26
201 BEARING
27
28 SM20-06-02 Wire Whip
SM20-01-11 GEAR
29
SM20-01-05 BUSHING
30
SM20-01-04 GEAR
31
201 BEARING
32
66
04 HANDLE-SHIFTER
SM20-05-01
67
SM20-05-12
68
SM20-05-11
69
SM20-05-13
70
GB97.1
71
GB97.1
72
SM20-05-10
73
PEDESTAL ARM-BOWL LIFT ROD-BOWL LIFT LIFT HANDLE SPRING WASHER WASHER
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REMARK
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GEW120 Mixer Operation Instruction edition a
33 SM20-06-03 HOOK
PLUNGER-SHIFTER
SM20-01-44
34
SM20-01-43 SPRING
35
SM20-01-42 RETAINER-SPRING
36
SM20-01-41 SHIFTING YOKE
37
SM20-01-40
38
GB6171 NUT
39
YOKE
DECLUTCH SHIFT SHAFT
40 SM20-01-12 GEAR SHAFT
SM20-01-03 CASE
41
electrical
GB6171
74
SM20-05-05
75
76
SM20-05-06 BASE 203
77
78 SM20-03-00 SAFETY GUARD
SM20-3-05-07Z
79
Z SM20-3-05-07Z
80
Y
81
101(
1\2\3
) SM20-DQ-01
102(
10) SM20-DQ-02
103(
7) SM20-DQ-03
104(
8)
SM20-DQ-04
105(
8) SM20-DQ-05
106(
4) SM20-DQ-06
107(
5)
SM20-DQ-07
108(
6) SM20-DQ-08
RING
BOWL SUPPORT
BEARING
Bowl locker, left Bowl locker, right
Back cover, electrical
Distance switch
Power cord Contact switch Green button Red button Overload switch Capacitor 300uf Capacitor 40 uf
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