Red Goat C Operators Manual

RED GOAT DISPOSERS
Installation • Operation • Maintenance
“H” Series “A” Series “A” Offset
“B” Series “C” Series
Ordering Instructions.......................................2
Safety..............................................................3
General Installation .........................................4
“H” Series Installation & Connection...............5
“A” Series Installation & Connection ...............6
“B” Series Installation & Connection ...............7
“C” Series Installation & Connection...............8
Typical Installation/Start-up & Run..................9
Operation/Troubleshooting............................10
Troubleshooting.............................................11
165 Independence Court • Lancaster, PA 17601
800.237.6628 • 717.397.5100 • FAX 717.397.1997
www.redgoat.com Red Goat Disposers 10/12
Maintenance .................................................12
Parts Replacement .......................................14
Motor Test Results ........................................15
“H” Replacement Parts .................................16
“A” Replacement Parts .................................18
“B” Replacement Parts .................................20
“C” Replacement Parts .................................22
“RAC1” Replacement Parts ..........................24
“RAC2” Replacement Parts ..........................25
Hostile Environment Table/Disposer.............26
Terms of Sale and Warranty..........................28
ORDERING INSTRUCTIONS
Contact the Factory-authorized Parts Distributor for all parts orders or contact us directly for the name and phone number of the parts distributor nearest you:
Call Toll Free: 800-237-6628
FAX: 717-397-1997
Page 2 Red Goat Disposers 10/12
SAFETY
RECOGNIZE SAFETY INFORMATION. When you see this symbol on
your machine or in this manual, be alert to the potential for personal injury.
UNDERSTAND SIGNAL WORDS. DANGER, WARNING and CAUTION appear with the safety-alert symbol in this manual and on safety labels on the machine to identify the level of hazard seriousness.
DANGER indicates a hazard that WILL result in severe personal injury or death.
WARNING indicates a hazard or unsafe practice which COULD result in severe personal injury or death.
CAUTION indicates a hazard or unsafe practice which COULD result in minor personal injury or equipment damage.
READ ALL INSTRUCTIONS
Read this owner’s manual before using the machine. Failure to follow the instructions provided could result in personal injury or equipment damage.
KEEP OUT OF REACH OF CHILDREN
This disposer is intended for commercial use only.
DO NOT PUT HANDS OR ANY IMPLEMENT IN THE DISPOSER WHILE IN OPERATION.
NEVER FEED WASTE BY HAND PAST VINYL SILVER TRAP SCRAPPING RING.
DO NOT OPERATE IF DAMAGED.
Do not install or operate this disposer if the disposer has been dropped or damaged in any manner. Contact the nearest factory-authorized service center for examination, repair or adjustment. (Refer to the service center list included in the Owner ’s Information Packet.)
DO NOT LEAVE DISPOSER UNATTENDED.
SET THE POWER SWITCH TO OFF BEFORE CLEARING JAMS OR REMOVING OBJECTS FROM DISPOSER.
When the disposer is wired to a Manual Control or Model RAC1 Control Center, SHUT OFF the branch circuit main switch or disconnect.
When disposer is wired to a RAC2 Control Panel, TURN OFF emergency disconnect.
Use long-handled tongs or pliers to remove objects.
TO REDUCE THE RISK OF INJURY BY MATERIALS THAT MAY BE EXPELLED BY DISPOSER, DO NOT PUT THE FOLLOWING INTO DISPOSER: drain cleaner; glass, china or plastic; large, whole bones;
metal (bottle cas, tin cans, aluminum foil, etc.); whole cornhusks.
ALWAYS KEEP VINYL SILVER TRAP SCRAPPING RING OR SINK STOPPER IN PLACE ON SERIES “H-RSA”, EVEN WHEN NOT IN USE.
This reduces the risk of objects falling into the disposer .
WHEN CLEANING KITCHEN AND DISPOSER AREA, ONLY DAMP WIPE OUTSIDE OF DISPOSER AND CONTROLS. DO NOT AT ANY TIME HOSE DOWN THE EXTERIOR SURF ACES OF THE DISPOSER AND CONTROLS.
SAVE THESE INSTRUCTIONS.
Keep this booklet in a convenient location for future reference.
Red Goat Disposers 10/12 Page 3
GENERAL INSTALLATION
FABRICATING
1. Consult installation and connection data and installation diagrams on following pages for regular cone or regular sink attachment dishtable cutout sizes.
2. For cone attachment, position cone so water swirl inlet fitting is nearest to operator .
3. Weld the total circumference of cone or sink attachment to prevent leakage.
4. Smooth grind and polish to match and blend weld seams.
NOTE: DO NOT PLACE CONTROL MOUNTING BRACKETS IN DIRECT WATER SPLASH AREAS.
PLUMBING
1. Consult installation and connection data and installation diagrams on following pages for mounting, hookups and pipe sizes.
2. “H” Series is mounted by suspending from dishtable.
3. “A”, “B” and “C” Series use a floor leg support system with a neoprene connecting sleeve and two (2) stainless steel clamps. Supplied sleeve (8” length) should be cut to required length for connection of disposer to dishtable.
4. Slide in, or position, disposer to connect to waste line, avoiding as many bends, elbows and tees as possible.
5. Flexible drain connection should be installed as follows: A. Slip coupling over disposer outlet, then onto drain pipe. B. Using a 5⁄16” nut driver, tighten to a torque of 60 in-lbs.
6. Perform power-rotor reaming of waste line whether connection is made to a new or old waste line. New lines often contain foreign items left in the lines accidentally during construction.
7. Blow new water feed lines out before connections are made. Dirt, solder, or other foreign matter can lodge itself in the flow controls, solenoid valve and vacuum breaker , causing malfunction.
8. Install solenoid valve. Check that inlet and outlet ports are in proper direction.
9. Check that disposer and dishtable opening are in line, level and true. This is visible when neoprene sleeve is not kinked or partially collapsed. If level and in line adjustment is required, turn feet on bottom of legs.
10. Secure disposer to floor using the holes provided in the feet.
ELECTRICAL
NOTE: FOLLOW GUIDELINES SET FORTH BY NEC STANDARD AND LOCAL CODES.
1. Consult installation and connection data and diagrams on following pages for control placement and motor wiring.
NOTE: DO NOT PLACE CONTROL IN DIRECT WATER SPLASH AREAS.
2. Follow supplied wiring schematics for all controls, solenoid valves and pre-wired custom control centers.
3. Size and fuse disposer branch circuit or use circuit breakers as required by motor nameplate rating.
4. Check that motor voltage wiring matches incoming voltage.
NOTE: ALL CONDUIT AND FITTINGS SHALL BE OF THE NEMA 4 WATERTIGHT TYPE.
5. All “H” and “A” disposers have thermal protection of the manual reset type, in motor . Check that reset button is not jammed.
6. All “B” and “C” disposers must have thermal protection (heaters) in control. Check that heaters are sized properly to prevent either motor burnout or nuisance tripping.
7. Check that all connections are tight, secure and well-grounded.
NOTE: Disposers are designed to operate in both a clockwise and counter-clockwise direction. Direction of rotation does not have to be considered when wiring motor .
GROUNDING
Connect disposer to a grounded metal permanent wiring system or run a disposer grounding conductor with the circuit conductors and connect it to the disposer grounding terminal or lead on the disposer .
Page 4 Red Goat Disposers 10/12
“H” SERIES - Installation and Connection
NOTE: PLUMBING AND ELECTRICAL CONNECTIONS SHALL BE MADE IN COMPLIANCE WITH APPLICABLE
LOCAL CONSTRUCTION CODES.
PLUMBING
Inlet: Cold water supply to disposer shall be 1⁄2" service line with a minimum of 20 lbs. flow pressure, piped as close to
disposer as possible. All disposer and control connections shall be 1⁄2" pipe size.
Sewer Outlet: 11⁄2" waste line should have trap with conveniently located clean out. Do not connect through a grease trap. Avoid bends, elbows, tees, etc., to reduce the possibility of plumbing stoppage. . A globe valve, used for metering flow, must be installed between solenoid valve and cone or sink. Water swirl inlet valves should be located nearest operator.
See Typical Installation Diagram.
ELECTRICAL
Follow guidelines set forth by NEC standards. Disposer branch circuit shall be sized and fused (circuit breakers) as required by motor. The disposer must be connected to a grounded, metal, permanent wiring system; or a disposer­grounding conductor must be run with the circuit conductors and connected to the disposer-grounding terminal or lead on disposer. All connections, junction boxes and conduits must be watertight (NEMA 4).
TESTING See Start-up and Run Section.
INSTALLATION DIAGRAM
31⁄4” INSIDE DIAMETER
7
7
DRAIN
SEE SPEC SHEET FOR
MOTOR SPECIFIC SIZES
8
DISPOSER SHOWN WITH SINK MOUNTING ASSEMBLY DISPOSER SHOWN WITH CONE MOUNTING ASSEMBLY
MOTOR WIRING DIAGRAMS
)RUXVHZLWK/HHVRQPRWRUV
SINGLE PHASE THREE PHASE
115 Volt, 60 Hz 230 Volts, 60 Hz 208/230 Volt, 60 Hz 460 Volt, 60 Hz 110 Volt, 50 Hz 220 Volts, 50 Hz 190-220 Volts, 50 Hz 380-440 Volts, 50 Hz
P1
L1
T8 P2 T3
T5
L2
T2 T4
Tied Together and Insulated
*
Insulated
**
6 = Six 9 = Nine
T1 T7 T4 P4 T2 T8 T5 P5 T3 T9 T6 P6
T1
L1
T7 T4 P4 T2
L2
T8 T5 P5 T3
L3
T9 T6 P6
SINK MOUNTING ASSEMBLY WILL FIT STANDARD 3 TO 4” DIAMETER OPENING
WATER INLET
1
3
4
9”
1
5
2
)RUXVHZLWK%DOGRUPRWRUV
208-230 Volts, 60 Hz 190-220 Volts, 50 Hz
L1
**
L2
**
L3
THREE PHASE WITH THERMAL
L1
L2
L3
* * *
Tied Together and Insulated
*
1
2
DRAIN
TABLE CUTOUT 13” FOR 12” CONE 16” FOR 15” CONE 19” FOR 18” CONE
5
8
6
6” FOR 12” CONE 5” FOR 15” CONE 7” FOR 18” CONE
SEE SPEC SHEET FOR MOTOR SPECIFIC SIZES
65⁄8
VOLTAGE-AMPERAGE TABLE
460 Volts, 60 Hz 380 Volts, 50 Hz
1 7 2 8 9 3 10 4 11 5 12 6
L1 1 L2 2
L3 3
4 7
*
5 8
*
6
*
9
**10 **11 **12
Insulated
**
HP Volts Amps* Volts Amps*
3/4
1 1/2
SINGLE PHASE THREE PHASE
115 5.4 208 2.8 230 10.8 230 2.8
460 1.4
115 12.8 208 3.6
1
230 6.4 230 3.6
460 1.8 115 17.2 208 4.9 230 8.6 230 4.4
460 2.2 115 20.0 208 6.9
2
230 10.0 230 6.2
460 3.1
*Ratings are for 60 Hz operation
Red Goat Disposers 10/12
Page 5
“A” SERIES - Installation and Connection
NOTE: PLUMBING AND ELECTRICAL CONNECTIONS SHALL BE MADE IN COMPLIANCE WITH APPLICABLE
LOCAL CONSTRUCTION CODES.
PLUMBING
Inlet: Cold water supply to disposer shall be 1⁄2" service line with a minimum of 20 lbs. flow pressure, piped as close to
disposer as possible. All disposer and control connections shall be 1⁄2" pipe size.
Sewer Outlet: 2" waste line should have trap with conveniently located clean out. Do not connect through a grease trap. Avoid bends, elbows, tees, etc., to reduce the possibility of plumbing stoppage. A globe valve, used for metering flow, must be installed between solenoid valve and cone or sink. Water swirl inlet valves should be located nearest operator.
See Typical Installation Diagram.
ELECTRICAL
Follow guidelines set forth by NEC standards. Disposer branch circuit shall be sized and fused (circuit breakers) as required by motor. The disposer must be connected to a grounded, metal, permanent wiring system; or a disposer­grounding conductor must be run with the circuit conductors and connected to the disposer-grounding terminal or lead on disposer. All connections, junction boxes and conduits must be watertight (NEMA 4).
TESTING See Start-up and Run Section.
INSTALLATION DIAGRAM
1
1
2
4
1” MIN.
41⁄2” REGULAR DRUM WITH
6” MAX.
CONE MOUNTING ASSEMBLY
1”
1” MIN.
6” MAX.
DRAIN
1”
CUTOUT
6” FOR 12” CONE 5” FOR 15” CONE 7” FOR 18” CONE
1” MIN.
6” MAX.
8”
7”
WATER
1”
41⁄2” REGULAR DRUM WITH
SINK MOUNTING ASSEMBLY
INLET
6” FOR 12” CONE 5” FOR 15” CONE 7” FOR 18” CONE
CUTOUT 5
41⁄2 DIAMETER
” INSIDE
2
TABLE CUTOUT 13” FOR 12” CONE 16” FOR 15” CONE 19” FOR 18” CONE
1”
1” MIN.
6” MAX.
7”
8” LENGTH OF NEOPRENE CONNECTOR SLEEVE FURNISHED. MAY BE CUT TO DESIRED LENGTH.
8”
DRAIN
19”
23”
1
2
14
27”
141⁄2
ADJUSTABLE 0” TO 2”
1
6
4
8”
ADJUSTABLE 0” TO 2 ”
DISPOSER SHOWN WITH REGULAR 7” DRUM
AND SINK MOUNTING ASSEMBLY
1
4
6
8”
DISPOSER SHOWN WITH OFFSET DRUM
AND CONE MOUNTING ASSEMBLY
NOTE: All dimensions shown at 0” foot height adjustment.
MOTOR WIRING DIAGRAMS
)RUXVHZLWK/HHVRQPRWRUV )RUXVHZLWK%DOGRUPRWRUV
SINGLE PHASE THREE PHASE
115 Volt, 60 Hz 230 Volts, 60 Hz 208/230 Volt, 60 Hz 460 Volt, 60 Hz 110 Volt, 50 Hz 220 Volts, 50 Hz 190-220 Volts, 50 Hz 380-440 Volts, 50 Hz
P1
L1
T8 P2 T3
T5
L2
T2 T4
Tied Together and Insulated
*
Insulated
**
T1 T7 T4 P4 T2 T8 T5 P5 T3 T9 T6 P6
T1
**
**
L1
L2
L3
L1
T7 T4 P4 T2
L2
T8 T5 P5 T3
L3
T9 T6 P6
6 = Six 9 = Nine
THREE PHASE WITH THERMAL
208-230 Volts, 60 Hz 190-220 Volts, 50 Hz
Tied Together and Insulated
*
1
L1
7 2
L2
8 9
L3
3 10
*
4 11
*
5 12
*
6
460 Volts, 60 Hz 380 Volts, 50 Hz
L1 1 L2 2
L3 3
4 7
*
5 8
*
6
*
9
**10 **11 **12
Insulated
**
VOLTAGE-AMPERAGE TABLE
HP Volts Amps* Volts Amps*
1 1/2
SINGLE PHASE THREE PHASE
115 17.2 208 4.9 230 8.6 230 4.4
115 18.4 208 6.9
2
230 9.2 230 6.2
3
N/A
5 N/A
*Ratings are for 60 Hz operation
460 2.2
460 3.1 208 9.7 230 8.8 460 4.4 208 14.8 230 13.4 460 6.7
Page 6 Red Goat Disposers 10/12
“B” SERIES - Installation and Connection
THREE PHASE
208-230 Volts, 60 Hz 460 Volts, 60 Hz 190-220 Volts, 50 Hz 380 Volts, 50 Hz
Tied Together and Insulated
*
L1
L2
L3
1 7 2 8 3 9 4
5 6
4 7 1 5 8 2 6 9 3
L1
L2
L3
HP Volts Amps*
208 9.5
230 9.0
460 4.5
208 15.2
230 13.6
460 6.8
208 23
230 22
460 11
208 33
230 30
460 15
10
THREE PHASE
3
5
7 1/2
NOTE: PLUMBING AND ELECTRICAL CONNECTIONS SHALL BE MADE IN COMPLIANCE WITH APPLICABLE LOCAL CONSTRUCTION CODES.
PLUMBING
Inlet: Cold water supply to disposer shall be 1⁄2" service line with a minimum of 20 lbs. flow pressure, piped as close to
disposer as possible. All disposer and control connections shall be 1⁄2" pipe size.
Sewer Outlet: 2" waste line should have trap with conveniently located clean out. Do not connect through a grease trap. Avoid bends, elbows, tees, etc., to reduce the possibility of plumbing stoppage. A globe valve, used for metering flow, must be installed between solenoid valve and cone or sink. Water swirl inlet valves should be located nearest operator.
See Typical Installation Diagram.
ELECTRICAL
Follow guidelines set forth by NEC standards. Disposer branch circuit shall be sized and fused (circuit breakers) as required by motor. The disposer must be connected to a grounded, metal, permanent wiring system; or a disposer­grounding conductor must be run with the circuit conductors and connected to the disposer-grounding terminal or lead on disposer. All connections, junction boxes and conduits must be watertight (NEMA 4).
TESTING See Start-up and Run Section.
INSTALLATION DIAGRAM
TABLE CUTOUT 13” FOR 12” CONE 16” FOR 15” CONE 19” FOR 18” CONE
43⁄4” FOR 12” CONE
1
2” FOR 15” CONE
5
1
4” FOR 18” CONE
6
WATER
INLET
1
2
13
(141⁄2
”)
*
1” MIN.
6” MAX.
27”
(28)
7”
8”
DRAIN
1”
8” LENGTH OF NEOPRENE CONNECTOR SLEEVE FURNISHED. MAY BE CUT TO DESIRED LENGTH.
WATER
INLET
*
111⁄2
(12
1
2”)
*
131⁄2
(14
1
2
”)
*
1” MIN.
6” MAX.
221⁄2
(23
2”)
CUTOUT
8”
7”
*
1” MIN.
6” MAX.
1”
DRAIN
1
2”)
*
111⁄2
1
(12
Red Goat Disposers 10/12 Page 7
3
95⁄8
8
7
DISPOSER SHOWN WITH REGULAR DRUM
AND SINK MOUNTING ASSEMBLY
ADJUSTABLE 0” TO 2 ”
3
7
DISPOSER SHOWN WITH OFFSET DRUM
AND CONE MOUNTING ASSEMBLY
5
9
8
8
ADJUSTABLE 0” TO 2 ”
NOTE: All dimensions shown at 0” foot height adjustment.
MOTOR WIRING DIAGRAM VOLTAGE-AMPERAGE TABLE
“C” SERIES - Installation and Connection
THREE PHASE
208-230 Volts, 60 Hz 460 Volts, 60 Hz
190 Volts, 50 Hz 380 Volts, 50 Hz
Tied Together and Insulated
*
L1
L2
L3
1 7 2 8 3 9 4
5 6
4 7 1 5 8 2 6 9 3
L1
L2
L3
HP Volts Amps*
208 9.5
230 9.0
460 4.5
208 15.2
230 13.6
460 6.8
208 23
230 22
460 11
208 33
230 30
460 15
10
THREE PHASE
3
5
7 1/2
NOTE: PLUMBING AND ELECTRICAL CONNECTIONS SHALL BE MADE IN COMPLIANCE WITH APPLICABLE LOCAL CONSTRUCTION CODES.
PLUMBING
Inlet: Cold water supply to disposer shall be 1⁄2" service line with a minimum of 20 lbs. flow pressure, piped as close to
disposer as possible. All disposer and control connections shall be 1⁄2" pipe size.
Sewer Outlet: 3" waste line should have trap with conveniently located clean out. Do not connect through a grease trap. Avoid bends, elbows, tees, etc., to reduce the possibility of plumbing stoppage. A globe valve, used for metering flow, must be installed between solenoid valve and cone or sink. Water swirl inlet valves should be located nearest operator.
See Typical Installation Diagram.
ELECTRICAL
Follow guidelines set forth by NEC standards. Disposer branch circuit shall be sized and fused (circuit breakers) as required by motor. The disposer must be connected to a grounded, metal, permanent wiring system; or a disposer­grounding conductor must be run with the circuit conductors and connected to the disposer-grounding terminal or lead on disposer. All connections, junction boxes and conduits must be watertight (NEMA 4).
TESTING See Start-up and Run Section.
INSTALLATION DIAGRAM
TABLE CUTOUT 13” FOR 12” CONE 16” FOR 15” CONE 19” FOR 18” CONE
3
4” FOR 12” CONE
4
1
2” FOR 15” CONE
5
1
4” FOR 18” CONE
6
WATER
INLET
1” MIN.
6” MAX.
DRAIN
7”
1”
8” LENGTH OF NEOPRENE CONNECTOR SLEEVE FURNISHED. MAY BE CUT TO DESIRED LENGTH.
1
10
2
WATER
INLET
1” MIN.
6” MAX.
1”
DRAIN
CUTOUT
8”
7”
221⁄2
1
121⁄2
2
”)
(26
*
1
4
10
DISPOSER SHOWN WITH REGULAR DRUM
AND SINK MOUNTING ASSEMBLY
11”
1
2
13
ADJUSTABLE 0” TO 2 ”
27”
1
12
2
1
10
4
DISPOSER SHOWN WITH OFFSET DRUM
AND CONE MOUNTING ASSEMBLY
11”
1
13
2
ADJUSTABLE 0” TO 2 ”
NOTE: All dimensions shown at 0” foot height adjustment.
MOTOR WIRING DIAGRAM VOLTAGE-AMPERAGE TABLE
Page 8 Red Goat Disposers 10/12
TYPICAL INSTALLATION
START-UP AND RUN CHECK
1. Check that vinyl silver trap scrapping ring is fully seated.
2. Check that all connections are secure.
3. Check that disposer is secured to floor.
4. Open terminal wiring box on motor; pull out and separate motor leads to permit ampere reading on each leg. Leave all connections and insulation in place.
5. Clamp ammeter over input feed lead.
6. Turn on disposer.
8. Check for leaks, water flow, excessive noise or vibration, and regulate water flow if required.
7. Take ampere readings on each leg and verify against factory-checked motor test results.
NOTE: Before checking rotation reversal, be sure disposer is empty. Wear safety glasses or goggles. BE SURE POWER SWITCH IS OFF SHOULD ADJUSTMENTS ON DISPOSER BE NECESSARY. NEVER REACH INTO DISPOSER WHEN DIS-
POSER IS RUNNING.
9. If disposer is connected to a reversing control, whether automatic or manual, check reversing.
10. If disposer is connected to a manual reversing drum switch or contactor, START motor in forward position and note rotation through top opening as motor coasts to a stop. RESTART motor in reverse position. Verify that disposer restarted in opposite
direction.
11. If disposer is connected to a control center with automatic reversing (Model RAC1/ RAC2), verify if disposer reverses.
NOTE: Motor must be stopped or 30 seconds must have elapsed before pushing START; otherwise, motor will not reverse. This is a safety cycle feature. Should START button be pressed prior to elapsed time, motor will run in same direction. Direction Test:
A.) Press Start- Disposer Run. B.) Press Stop (note coast down direction. C.) Wait 30 sec. after motor stops. D.) Press start­Disposer should run is opposite direction.
12. If disposer is wired with a (RAC1/ RAC2), There are 3 trim-pots on the Control Module inside the controller that adjust op­eration. (To enable or disable clean out cycles) For more information about this Eco-Mizer: Electricity and Water Saver please
see the Instructions For Adjustable Timer With Auto Shut Down spec sheet in the control box. This timer is used to control the shut down sequence of industrial garbage disposal units. When either the Stop input is activated or the Auto Shut Down timer times out, the two stage shut down sequence begins. The first stage is Clean Out, where both the motor and water flow continue for up to 2 minutes. The second stage is Positive Flush, where the motor is stopped, but the water flow is continued, also for up to 2 minutes. The disposal may be restarted at any time, but if the motor has been off for more than 30 seconds, its direction will
be reversed.
13. In all shutdown phases, be sure water is being shut off by the closing of the solenoid valve.
14. Reinsert all wiring, close all covers and shut all doors that were open during run check.
Red Goat Disposers 10/12 Page 9
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