Redfyre RF-KEN20M, RF-KEN33M, RF-KEN33W, RF-KEN33WLC, RF-KEN33MLC Installation and Use Instruction

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Kensal 20/33/40/40SL/60

Free Standing Stove

MODELS: RF-KEN20M/ RF-KEN33M/ RF-KEN33W/ RF-KEN33WLC/ RF-KEN33MLC/

RF-KEN40M/ RF-KEN40W/ RF-KEN40MLC/ RF-KEN40WLC/ RF-KEN40SL/ RF-KEN60W

Instructions for Use,

Installation and Servicing

For use in GB & IE (Great Britain and Republic of Ireland).

This appliance has been certified for use in countries other than those stated. To install this appliance in these countries, it is essential to obtain the translated

instructions and in some cases the appliance will require modification. Contact Stovax for further information.

IMPORTANT

This appliance will become hot whilst in operation, it is therefore recommended that a suitable guard should be used for the

protection of young children, the elderly or infirm. Do not attempt to burn rubbish in this appliance.

Please read these Instructions carefully before installation or use.

Keep them in a safe place for future reference and when servicing the fire.

The commissioning sheet found on page 3 of these instructions should be completed by the Installer.

PM247 - Issue 2 (August 2010)

COVERING THE FOLLOWING MODELS:

RF-KEN20M/ RF-KEN33M/ RF-KEN33W/ RF-KEN33WLC/ RF-KEN33MLC/

RF-KEN40M/ RF-KEN40W/ RF-KEN40MLC/ RF-KEN40WLC/ RF-KEN40SL/RF-KEN60W

APPLIANCE COMMISSIONING CHECKLIST 3

USER INSTRUCTIONS 4

General Points 4 Using the Appliance for the first time 5 Recommended Fuels 6 Lighting the appliance 6 Running the appliance 7 Burning Tips 8 Ash Removal 9 Extended Burning 9 Over-Firing 9 Chimney Fire 9 General Cleaning 10 Cleaning Glass 10 Chimney Sweeping 10 Care of Stove 11 Seasonal Use 11 Troubleshooting Tips 11 Smoke Control Kit 11

INSTALLATION INSTRUCTIONS 12

Technical Specifications 12 Standard Features 12 Packing List 12 Dimensions 13

COMMISSIONING 23

MAINTENANCE & SERVICING 24

Annual Service 24 Removal of Log Guard 25 Removal of Fire Brick 25 Removal of Baffle 25 Removal of Multi-fuel kits 25 Fitting a New Glass Door 25 Fitting a New Door Seal 26 Adjusting Door Hinges 26

BASIC SPARE PARTS LIST 27

SERVICE RECORDS 32

EC DECLARATION OF CONFORMITY 33

SITE REQUIREMENTS 14

Flue & Chimney 14 Flue outlet positions 15 Hearth Dimensions 15 Walls Next to Hearth 16

PRE-INSTALLATION 17

Flue 17 Ventilation 18

INSTALLATION 19

Legal Requirements 19 Installing the Appliance 19 Top Flue Installation 19 Rear Flue Installation 20 Removal of Log Guard 20 Fitting & Removal of Fire Bricks 20 Fitting & Removal of Baffles 21 Fitting Multi-fuel kits 21

This appliance has been approved by HETAS Ltd.

Wa r r a n t y

Your Redfyre retailer provides you with a Two Year Warranty for

your new stove. However, this specically excludes naturally wear-

ing parts or ‘consumables’ such glass, rebricks and rope seal and

the use of non-authorized fuel such as petro-cokes. Furthermore,

for the warranty to be valid, your stove must have been installed

in accordance with the manufacturer’s instructions and the second

year’s warranty is dependent on the appliance being serviced 12

months after installation by a HETAS or other similarly qualied

engineer.

They also provide a Five Year Casting Warranty for the carcass of

all cast iron stoves and the cast iron door of steel stoves. Again, this

excludes naturally wearing cast parts such as grate, dampers, log

retainers and bafes.

You can help your retailer to provide their warranties by returning

the reply card or registering online at

www.redfyrecookers.co.uk

APPLIANCE COMMISSIONING CHECKLIST

To assist us in any guarantee claim please complete the following information:-

Dealer appliance was purchased from

Name: .................................................................................................................................................................

Address: ...............................................................................................................................................................

............................................................................................................................................................................

Telephone number: .............................................................................................................................................

Essential Information - MUST be completed

Date installed: .....................................................................................................................................................

Model Description: ..............................................................................................................................................

Serial number: .....................................................................................................................................................

Installation Engineer

Company name: .....................................................................................................................................................................

Address: .................................................................................................................................................................................

...............................................................................................................................................................................................

Telephone number: ................................................................................................................................................................

Commissioning Checks (to be completed and signed)

Is flue system correct for the appliance YES NO

Flue swept and soundness test complete YES NO

Smoke test completed on installed appliance YES NO

Spillage test completed YES NO

Use of appliance and operation of controls explained YES NO

Instruction book handed to customer YES NO

Clearance to combustible materials checked YES NO

Signature: ....................................................................................... Print name: ...............................................................

USER INSTRUCTIONS

1. GENERAL POINTS

1.1 Before installation and/or use of this appliance please read these instructions carefully to ensure that all requirements are fully understood.

The appliance must be fitted by a registered installer*, or

approved by your local building control officer.

1.2 All local regulations, including those referring to national and European Standards need to be complied with when installing the appliance.

PR7611

1.3 Only use for domestic heating in accordance with these operating instructions.

1.4 Only approved fuels must be burned. Do not use with liquid fuels or as an incinerator.

1.5 Appliance surfaces become very hot when in use. Use a suitable fireguard if young children, elderly or infirm persons are present. Stovax offer firescreens, sparkguards and hearthgate systems for protection‡. Your Stovax retailer can advise you about these products.

1.6 Do not place photographs, TV’s, paintings, porcelain or other combustible items on the wall or near the appliance. Exposure to hot temperatures will cause damage. Do not place furniture, or other items such as drying clothing, closer than 1m from the front of this appliance.

1.7 Extractor fans or cooker hoods must not be placed in the same room or space as this can cause the appliance to emit fumes into the room.

1.8 Do not obstruct inside or outside ventilation required for the safe use of this appliance.

1.9 Do not make unauthorised changes to the appliance.

1.10 The chimney must be swept at least once a year (see User Instructions, Section 13).

AIR CONTROLS

Triple Air Systems

Several Kensal appliances have triple air systems providing

cleaner burning, and greater efficiency and control,

See Diagram 2

1) Airwash - air drawn over the window cleans the glass. The source of Primary Combustion air when burning wood.

2) Primary Air - for use with solid fuel and initially with wood fires.

3) Cleanburn - Secondary air is preheated through a heat exchanger to combust unburned hydrocarbons, providing a cleaner and more efficient burn.

1.11 Do not connect, or share, the same flue or chimney

system with another appliance.

SERIAL NUMBER

1.12 This number is required when ordering spare parts or making warranty claims.

It is found on the appliance data plate, See Diagram 1

For Air Controls, See Diagram 3

‡

If appliance is operating unattended they must conform to

*Registered on the Competent Persons Scheme (GB only)

In the U.K. these products must conform to BS 6539,

Fireguards for use with solid fuel appliances.

BS 3248

see page 23 / INFO (Republic of Ireland).

USER INSTRUCTIONS

OPEN CLOSE

1 DOOR

Primary Control

CLOSE OPEN

Airwash Control

PR7614 PR7615

Primary Control

OPEN

DOOR HANDLE

1.13 Use a protective gloved hand to operate.

See Diagram 4

DO NOT OPEN THE DOOR WITH BARE HANDS

1 DOOR

2 DOOR

WARNING

Properly installed, operated and maintained, this

appliance will not emit fumes into the room.

Occasional fumes from de-ashing and refuelling may occur.

Persistent fume emission is potentially dangerous and

must not be tolerated.

If fume emission does persist:

—Open doors and windows to ventilate the room.

—Leave the room.

—Allow fire to burn out and safely dispose of fuel from

the appliance.

—Check for chimney blockage and clean if required.

—Do not attempt to relight until the cause of the emission

has been identified and corrected

If necessary seek expert advice.

—All open flued appliances can be affected

by temporary atmospheric conditions which may allow fumes to enter the house. Because of this it is recommended that an electronic carbon monoxide detector conforming to BSEN50291 be fitted and maintained.

PR7612

Rotate 1/4 turn clockwise to open.

Rotate 1/4 turn anti-clockwise to

close.

Do not force the handle to turn more than 1/4 turn as damage may occur.

PR7613

Rotate 1/4 turn anti-clockwise to open.

Rotate 1/4 turn clockwise to close.

Warning

MULTI-FUEL GRATE

1.14 To de-ash the fire bed:

Use the riddling grate system Operate by using the removable handle to pull the

operating knob in and out

This causes the ash to fall down into the ashpan

1.15 Never operate the grate with your bare hands.

Push/Pull to operate

2. USING THE APPLIANCE FOR THE FIRST TIME

2.1 To allow the appliance to settle, and fixing glues and paint to fully cure, operate the appliance at a low temperature for first few days.

2.2 Do not touch the paint during the first period of use.

2.3 During this time the appliance may give off some unpleasant odours. Keep the room well ventilated to avoid a build-up of fumes.

2.4 Please be aware that, during use, rope seals may discolour. This is normal.

*In the U.K:

• Ring the Solid Fuel Association advice line on

0845 601 4406 for details

• Visit their web site at www.solidfuel.co.uk

PR7616

USER INSTRUCTIONS

3. RECOMMENDED FUELS

Fuel consumption for canopy models is the same as

equivalent flat top model.

3.1 Wood Logs

Burn only seasoned timber with a moisture content of less

than 20%. To ensure this allow cut wood to dry for 12 to 18 months.

Wood Length

Appliance Wood Length

Kensal 20 200mm

Kensal 33 330mm

Kensal 40 400mm

Kensal 40SL 400mm

Kensal 60 500mm

Poor quality timber:

—Causes low combustion efficiency.

—Produces harmful condensation.

—Reduces effectiveness of the airwash and life of the

appliance.

3.4 For advice on suitable solid fuels:*

• Contact your local approved coal merchant

A number of factors can affect the performance of the

appliance. See Section 8 for details.

4. LIGHTING THE APPLIANCE

4.1 For best results set air controls as shown in Diagram 7

1 DOOR

FULLY OPEN

PR7614

Primary Control

FULLY OPEN

Airwash Control

Primary Control

FULLY OPEN

2 DOOR

PR7615

Do not burn construction timber, painted, impregnated

/ treated wood, manufactured board products or pallet wood.

3.2 Solid fuel:

Burn only anthracite or manufactured briquette smokeless

fuels listed as suitable for use with closed heating

appliances.

Do not burn bituminous coal, ‘petro-coke’ or other

petroleum based fuels as this will invalidate the product guarantee.

3.3 Fuel consumption: As tested at nominal heat output to the requirements of EN

13229: 2001 for intermittent operation.

Fuel Consumption

Description

Kensal 20 1.4 0.7

Kensal 33 1.5 0.7

Kensal 40 2.8 1.3

Kensal 40SL 2.8 1.3

Kensal 60 3.5 N/A

Kg/Hour

Wood

Kg/Hour

Briquetted

Smokeless Fuel

—Place firelighters, or paper, and dry kindling wood on

the grate or firebed.

—Light the firelighters or paper, see Diagram 7.

—Leave the door slightly open as the fire establishes and

the glass warms to avoid the build-up of condensation.

—Add larger pieces of wood. Too many logs may smother

the fire.

*In the U.K:

• Ring the Solid Fuel Association advice line on

0845 601 4406 for details

• Visit their web site at www.solidfuel.co.uk

USER INSTRUCTIONS

Do not load fuel above the log guard and the Secondary

Combustion Inlets at the back of the firebox.

See Diagram 9.

Air Inlets

Log Guard

PR8004

—Close the door.

Do not leave the door open as this may cause over-firing

which can damage the appliance.

5. RUNNING THE APPLIANCE

5.4 When in use, burning the appliance at a high temperature for a short period reduces tars and creosotes.

5.5 Experience establishes settings to suit personal preference.

5.2 Burning Solid fuel

To burn smokeless fuels a cast iron multi-fuel kit must be

fitted. This kit also allows the efficient combustion of wood (see Installation Instructions, Section 4).

Multi-fuel kit part numbers:

Stove Part No.

Kensal 33 (all) RF-K7108

Kensal 40 RF-K7111

Set air controls as shown in Diagram 11

1 DOOR

Airwash Control

50% OPEN

2 DOOR

5.1 Burning Wood

Close the Primary Air Control (multi-fuel versions only) and

use the Airwash to control the temperature see Diagram

10.

Air Wash: Adjust

PR7614

Wood burns best on a bed of ash (approx. 25mm (1")

deep).

Rake the embers evenly over the firebed and open the

Airwash Control fully for a few minutes before re-fuelling.

5.2 Burn new logs at a high temperature for a few minutes before adjusting the Airwash Control. Refuel little and often for clean, efficient burning.

5.3 Do not burn large amounts of fuel with the Airwash Control closed for long periods of time. This reduces the glass cleaning effect of the Airwash and causes tars and creosotes to build-up in the appliance and flue system.

PR7614

Primary Control

FULLY OPEN

5.7 De-ash the firebed before re-fuelling (see User Instructions, Section 7).

Open the Primary Air Control fully to establish a glowing

bed before adding new fuel.

Burn new fuel at a high temperature for a few minutes

before adjusting the Primary Air Control to the desired setting.

Refuel little and often for clean, efficient burning.

5.8 Experience establishes settings to suit personal preference.

5.9 Do not burn large amounts of fuel with the Primary Air Control on a low combustion setting for long periods of time. This reduces the glass cleaning effect of the Airwash and causes tars and creosotes to build-up in the appliance and flue system.

5.10 When in use, burning the appliance at a high temperature for a short period reduces tars and creosotes.

5.11 Only anthracite or smokeless fuels suitable for use in closed appliances must be burned in this appliance.

Primary Control

FULLY OPEN

PR7615

USER INSTRUCTIONS

5.12 Do not burn bituminous coal, ‘petro-coke’ or other petroleum based fuels as this invalidates the product guarantee.

5.13 Do not load fuel above the log guard and the Secondary Air Inlets at the back of the firebox (see Diagram 8).

6. BURNING TIPS

6.1 Fuel Quality (Wood)

Use wood with a moisture content of less than 20%.

Seasoned logs have the bark beginning to lift and peel away and cracks radiating from the centre. They feel lighter than fresh cut wood of a similar size and sound hollow when struck against each other. Logs should not feel damp or have moss or fungal growths.

Symptoms related to wet wood: —Difficulty starting and keeping a fire burning well. —Smoke and small flames. —Dirty glass and/or Firebricks. —Rapid creosote build-up in the chimney. —Low heat output. —Short burn times, excessive fuel consumption and blue/

grey smoke from the chimney.

Burn at a high temperature for a short period each day

to avoid large build-ups of tars and creosotes within the appliance and the flue system.

Symptoms of poor performance related to flue draught

include:

—Excessive fuel consumption (high flue draught). —Poor burning control and/or overheating (high flue

draught).

—Wind noise from air controls (high flue draught). —Difficulty getting a fire going and keeping it burning well

(low flue draught).

—Low heat output (low flue draught). —Smoke entering room when doors are opened (low flue

draught).

The construction, position, size and height of the chimney

all affect the performance of the flue draught.

Other factors effecting the flue draught include: —Nearby trees or buildings causing turbulence. —Outside temperature. —Outside weather conditions. —Incorrect additional ventilation to building. —Blocked flue or chimney.

For advice on the correction of persistent flue problems

consult a qualified heating engineer before continuing to use the appliance.

6.5 Weather conditions

The weather conditions outside the building can effect the

burning performance of the appliance. These could include:

Use Stovax Protector chimney cleaner to reduce this

problem.

6.2 Fuel Quality (Solid Fuel)

Use recommended solid fuels approved for use with closed

appliances.

Symptoms related to unsuitable fuels include: —Difficulty starting and keeping a fire burning well. —Smoke and small flames. —Dirty glass and/or fire bricks. —Short life span for grate, baffles and internal firebricks. —Permanent staining of glass.

6.3 Air inlets puffing smoke

Combustion gases can build up in the firebox and ignite

as small explosions, causing smoke to puff out of the air inlets and other openings. This occurs if the air controls are shut soon after adding new fuel to a very hot fire. Stop by opening the air controls to increase combustion air and burning rate.

6.4 Flue Draught

The chimney has two main functions:

1) To safely remove the smoke, gases and fumes from the house.

2) To provide a sufficient amount of draught (suction) in the appliance ensuring the fire keeps burning.

Weather Conditions Problem Effect

Windy days

Calm days

Damp / Rainy days

To reduce these problems: —Use good quality kindling wood to start the fire. —Burn initially at a high temperature for a short period. —Fit a rain cowl to the chimney.

Your installer should advise you on possible solutions.

If the appliance emits smoke into the room continuously: —Close the air controls and allow the appliance to go out. —Ventilate the room to clear the fumes.

Do not re-light the appliance until the problem is solved.

Buildings/obstacles cause turbulent air around chimney

Oversized chimney Smoky appliance

Flue temperature not hot enough / rain water inside chimney

Smoky appliance

Lighting and burning problems

Draught is caused by the rising hot air in the chimney when

the appliance is lit.

USER INSTRUCTIONS

7. ASH REMOVAL

Do not allow ash to build up as it may cause damage

and adversely effect the performance of the appliance.

Warning: Ash can remain hot long after appliance has

been in use.

7.1 Wood

—Open Doors (see Diagram 11).

—Leave a layer of ash to start the new fire on. Wood burns

best on a bed of ash (approx. 25mm (1") deep).

—Remove ash with a small shovel and place into a Stovax Ash Caddy (Stovax Part No. 4227) or other

suitable container.

Do not place hot ash in any container made from plastic

or any other combustible material.

—De-ash at least once a week.

7.2 Multi-fuel:

De-ash the appliance before filling with new fuel. Do not

allow ash to build up on the underside of the grate as this can cause premature failure.

—Insert the Riddling Tool into the socket as shown in

Diagram 12.

Push/Pull to operate

PR7211

Place the ash into a Stovax Ash Caddy (Stovax Part No.

4227) or other suitable container.

Check and remove ash as often as required when burning

solid fuel.

De- ash at least once a week.

Do not place hot ash in a container made from plastic or

any other combustible material.

8. EXTENDED BURNING

8.1 It is possible to get the appliance to burn for extended periods of time. In order to do this:

—De-ash prior to final refuelling.

—Set air controls to low combustion settings. This will gradually blacken the glass but it will clear when

operated at a high temperature for a short period.

—Use smokeless fuel or small, thick logs.

PR7616

• Open Doors, See Diagram 12

—Push/Pull the Riddling Tool backward and forward

3 or 4 times to remove the ash. Do not force the handle

beyond its natural stop point. The ash will fall into the ashpan.

7.3 Open door(s).

Warning: Ash can remain hot long after appliance has

been in use.

Using gloves, carefully remove ashpan using tool supplied

(see Diagram 13).

9. OVER-FIRING

9.1 Do not over-fill with fuel or run at high temperatures for long periods or over-firing can occur. If the flue pipe, flue collar or top plate glow red the appliance is over-firing. Close the air controls to reduce the temperature.

9.2 Over-firing can cause permanent damage to the

appliance.

10. CHIMNEY FIRE

10.1 If a chimney fire occurs:

—Shut all air controls immediately.

—Evacuate the building.

—Call the fire brigade.

—Do not re-enter the building until it is confirmed safe.

USER INSTRUCTIONS

10.2 Do not use the appliance after a chimney fire until: a) It has been inspected by a registered installer*,

confirming the appliance is safe to use.

b) The chimney system has been inspected and swept by a

chimney sweep, confirming the system is structurally sound and free from obstruction**.

12. CLEANING GLASS

Keep the glass clean with correct use of the Airwash system

and good quality fuel.

12.1 Sometimes additional cleaning may be required.

c) It is repaired as required before re-use. Use only

genuine Stovax replacement parts to keep your appliance in safe, efficient working order.

11. GENERAL CLEANING

11.1 Clean and inspect the appliance regularly, especially in periods of heavy use. Regular cleaning and maintenance will help give many years of safe use.

Allow appliance to cool thoroughly to avoid risk of burns.

Clean regularly, according to level of use.

Remove the ash completely (see User Instructions, Section 7).

Check the internal components for damage (grates, bricks,

baffles and log guard). Do not use the appliance if any parts are broken or damaged. Replace damaged parts with genuine Stovax replacement parts to keep the appliance in safe, efficient working order.

Check for obvious build up of soot, ash or debris above the

flue baffle(s) (these can be found in the upper part of the firebox). Use a torch if necessary.

This can be done as follows:

—Allow appliance to cool fully. Do not clean hot glass.

—Use a soft cloth and Stovax Glass Cleaner.

12.2 Before re-lighting the appliance dry the glass fully.

12.3 Do not use abrasive cleaners as it will scratch the surface

and don’t use highly acidic cleaners on glass that is printed as it may damage the printing.

13. CHIMNEY SWEEPING

13.1 To maintain safe and efficient use of the appliance, the chimney/flue must be inspected and swept at least once a year by a qualified chimney sweep**.

If the appliance is used continuously throughout the year,

or it is used to burn wood or smokeless fuel, more frequent sweeping is recommended.

The best time to have the chimney swept is at the start of

the heating season.

The above applies even if burning smokeless fuels.

If there are any signs of a build up of debris above the flue

baffle(s) either:

—Arrange for the chimney to be swept (see User

Instructions, Section 13).

—Remove the baffles and clear the debris (see Installation

Instructions, Section 4).

Clean matt black appliances using Stovax Colloidal black or

Stovax Grate Polish.

To refresh painted finishes use Stovax Thermolac paint.

Clean enamel finishes using warm soapy water and a soft

clean cloth.

Wipe dry with a soft clean cloth be fore relighting. Always

dry appliance to avoid rust.

Do not use abrasive cleaner or cleaning pads.

Check that the door shuts properly and creates an effective

seal. Leaking door seals prevent the appliance working properly.

Do not use aerosol sprays near an operating appliance.

13.2 The chimney, any connecting flue pipe and the appliance flue ways, if incorporated, must be regularly cleaned.

13.3 Ensure adequate access for cleaning where it is not possible to sweep through the chimney.

13.4 If the chimney is believed to have previously served an open fire it must be swept a second time within a month

of regular use after installation.

* Registered on the Competent Persons Scheme (UK only)/

INFO (Republic of Ireland) see page 26.

**This should be done by a HETAS Approved Chimney

Sweep (UK only) see page 23 / INFO registered (Republic of Ireland only) who will issue you with a certificate.

USER INSTRUCTIONS

14. CARE OF STOVE

Stovax has a range of cleaning and maintenance products

and accessories to keep your appliance in good working order. Your Stovax retailer can advise you on suitable items for your stove and provide genuine spare parts such as

replacement glass, door sealing rope and rebricks. View

the extensive range at www.stovax.com by clicking on Accessories. In addition, an annual service by a competent engineer is recommended to keep your stove in the best possible condition.

Primary Air Control once the appliance has heated up to this range may cause the appliance to exceed the ideal temperature range and to over-fire. Over-firing can cause permanent damage to the appliance and invalidates your warranty. Burn with the Airwash Control fully open for approximately 20 minutes to cure this.

The problem may be caused by damping down the

appliance during periods of extended burning.

4. Problems with the flue, in particular insufficient air pull. If the flue is not working efficiently the glass can blacken. A flue which has too much downdraft may be too short, needs lining, or has too many bends. This can also cause blackening of the stove glass. Contact the installer or a flue specialist for advice.

16.2 Glass cracking

Do not over tighten the screws on the glass clips when

replacing the glass. This causes stress and the intense temperature changes can cause the glass to crack. For replacement glass contact your local Stovax retailer.

16.3 Appliance is producing tar

15. SEASONAL USE

15.1 Clean and service the appliance if not used during warmer months, as detailed in the Maintenance and Servicing section.

15.2 Set the air controls to 50% to keep the appliance ventilated and stop the build-up of any moisture inside.

15.3 Before re-lighting the appliance:

—Remove the baffle(s).

—Clear any debris that may have accumulated.

—Check the flue is clear of any blockages.

16. TROUBLESHOOTING TIPS

16.1 Stove glass blackening

This has four possible causes:

1. Incorrect use of Airwash

See User Instructions, Sections 1, 4 and 5 for the correct use

of the air controls.

2. Burning unseasoned wood

See User Instructions, Section 3 to identify when wood is

ready for burning.

3. Stove operated at too low a temperature

A stove pipe thermometer can identify this problem (Stovax

part no 3046). The ideal working temperature range is 130°C - 250°C (270°F - 480°F). Failing to close down the

This can be identified by:

—A very strong pungent smell shortly after the appliance is

lit and heats up.

—Glass blackening.

—Thick, brown, sticky tar oozing from the pipe joints.

This is caused by burning damp wood and running the

appliance at too low a temperature.

Use well seasoned wood and operate the appliance within

the ideal temperature range.

Tar is a major cause of chimney fires. If the appliance

experiences problems with tar build up consult a chimney sweep before continued use of the appliance.

16.5 Hinge Pin Riding Up

This occurs when the hinge block has moved out of alignment. To correct this, adjust the hinge blocks back to the vertical position (see Installation Instructions, Section 6).

16.6 In the unlikely event of a problem that cannot be solved by these tips contact your installer or retailer for help.

17. SMOKE CONTROL KIT

17.1 This appliance can be modified to burn wood in a smoke

control zone. For more details on the Smoke Control Kit for this appliance contact your retailer.

NOTE: These appliances have been independently tested

to PD6434 and approved by DEFRA as an exempted appliance, allowing it to burn wood in Smoke Control areas when fitted with a Smoke Control Kit.

TECHNICAL SPECIFICATION

Model

Kensal 20

Kensal 33

Kensal 40

Kensal 40SL

Kensal 60

Wood kW 3.75 4.9 8.0 8.0 11.0

Nominal Heat Output

Flue Draught at Nominal Heat Output All Fuels

Flue Gas Mass Flow

Flue Gas Temperature at Spigot/Socket

Flue Outlet Size (Top or Rear Option)

Solid Fuel kW 3.75 4.9 8.6 8.6 N/A

Wood g/s 3.8 2.6 7.0 7.0 11.40

Solid Fuel g/s 2.9 3.2 7.3 7.3 N/A

Wood °C 408 369 446 446 453

Solid Fuel °C 408 369 446 446 N/A

KENSAL STOVE

mm Wg 1.25 1.25 1.25 1.25 1.25

mm Wg 0.05 0.05 0.05 0.05 0.05

mm 125 125 150 150 180

inch 5 5 6 6 7

Kensal 20

Kensal 33

Kensal 40

Kensal 40SL

Kensal 60

Minimum Hearth Type Required

Weight kg 76 120 140 120 160

Recommended Fuels

Solid Fuel

As tested to the requirements of EN 13240 for intermittent operation.

1. STANDARD FEATURES

• Primary air (under grate air for full multi-fuel use)

• Airwash (for wood burning / clean glass)

• Pre-set secondary air control (to ensure complete

burning of flue gases)

• Riddling grate system for clean de-ashing (when fitted

with multi-fuel kit)

• Top or rear flue exit option

Constructional = CH 12mm Hearth = 12mm

Wood Seasoned wood (less than 20% moisture content)

Briquetted smokeless fuel suitable for closed appliances. (Not Kensal 60) (Ancit - Phurnacite - Taybrite - Homefire ovals)

CH CH CH CH CH

2. PACKING LIST

• User & Installation Instructions

• Guarantee card

• Pair leather gloves

• Fire bricks

• Ashpan (MF Only)

• Riddling tool (MF Only)

TECHNICAL SPECIFICATION

KENSAL STOVE DIMENSIONS

PR7623

Description Model A B C D E F G H (dia)

Kensal 20 FT MF

Kensal 33 FT MF

Kensal 33 FT WD

Kensal 33 LC WD

Kensal 33 LC MF

Kensal 40 FT MF

Kensal 40 FT WD

Kensal 40 LC MF

Kensal 40 LC WD

Kensal 40 SL

RF-KEN20M 510 389 291 90 405 338 96 125

RF-KEN33M 531 465 292 90 424 316 106 125

RF-KEN33W 531 465 292 90 424 316 106 125

RF-KEN33WLC 672 503 306 90 424 316 106 125

RF-KEN33MLC 672 503 306 90 424 316 106 125

RF-KEN40M 587 597 365 105 461 392 106 150

RF-KEN40W 587 597 365 105 461 392 106 150

RF-KEN40MLC 727 624 364 105 461 392 106 150

RF-KEN40WLC 727 624 364 105 461 392 106 150

RF-KEN40SL 589 603 288 105 474 338 119 150

Kensal 60

Additional information covering the installation of the stove may be found in the following British Standard: BS8303

RF-KEN60 1100 759 403 117 541 467 162 180

SITE REQUIREMENTS

1. FLUE OR CHIMNEY

1.1 The flue or chimney system must be in good condition. It must be inspected by a competent person and passed for

use with the appliance before installation.

Products of combustion entering the room can cause

serious health risks.

1.2 The following must be checked:

—The construction of the masonry chimneys, flue block

chimneys and connecting flue pipe system must meet the requirements of the Building Regulations†.

—A flexible flue liner system can be used if certified for

use with solid fuel systems and installation complies with manufacturer’s instructions and Building Regulations†.

The flue liner must be replaced when an appliance is

replaced, unless proven to be recently installed and in good condition.

—If it is necessary to fit a register plate it must conform to

the Building Regulations†.

—The minimum height of the flue or chimney must

be 4.5m from the hearth to the top of the flue, with no horizontal sections and a maximum of 4 bends. Bends must have angles of less than 45 degrees from the vertical.

—Ensure the connecting flue pipe is kept a suitable

distance from any combustible material and does not form part of the supporting structure of the building.

—Make provision to remove the appliance without the

need to dismantle the chimney.

—Any existing flue must be confirmed as suitable for

the new intended use as defined in the Building Regulations†.

1.4 Suitable access must be provided to enable the collection and removal of debris.

1.5 The flue must be swept and inspected when the appliance is installed.

1.6 The flue draught must be checked with all windows and doors closed and any extraction fans in this, or adjoining rooms, running at maximum speed (see next section for additional ventilation requirements).

Max. Draught = 2.0mm Wg

Min. Draught = 1.0mm Wg

In the U.K.

*The design of the flue and chimney systems and products

used should meet the requirements of ADJ along with any other relevant, National or European standards that may apply. Products should be specified with regard to the type of appliance, position within the building, fuels to be used and appliance operating temperatures.

**This should be done by a HETAS Approved Chimney

Sweep (UK only)/INFO registered (Republic of Ireland only) see page X, who will issue you with a certificate.

†

Building Regulations Document J

Flue Plate:

Where a hearth, fireplace, flue or chimney is provided or

extended (including cases where a flue is provided as part of refurbishment work) information essential to the correct appliance and use of these should be permanently posted in the building, to meet Requirement J4 of the Building Regulations (England and Wales) F3.12 (Scotland).

—The flue or chimney systems must be inspected and

swept to confirm the system is structurally sound and free from obstructions**.

—If the chimney is believed to have previously served

an open fire it must be swept a second time within a month of regular use after installation to clear any soot falls that may have occurred due to difference in combustion levels.

—The flue exit from the building must comply with local

building control rules†.

—Do not connect or share the flue or chimney system

with another heating appliance.

1.3 Do not connect to systems containing large voids or spaces over 230mm square.

Additional:

A new factory made system that complies to EN 1856; Part 1

can be used providing installation is to the requirements of: i) BS 7566 Parts 1 - 4 ii) the manufacturer's instructions iii) Building Regulations.

For a guide containing information on Chimneys and Flues

contact:

The British Flue & Chimney Manufacturers’ Association, FETA 2 Waltham Court Milley Lane Hare Hatch Reading Berkshire RG10 9TH

Tel: 0118 9403416 e-mail: info@feta.co.uk

SITE REQUIREMENTS

1. FLUE OUTLET POSITIONS

IMPORTANT: Seek specialist advice if installing in a dwelling with a thatched roof

Position On Roof Minimum Clearances

On ridge or within 600mm 600mm above ridge

Elsewhere on roof 2300mm horizontally from roof surface and:

On pitched, within 2300mm horizontally to

openable window, dormer

Within 2300mm of another building 600mm above top of building

Measurement

a) 1000mm above highest point of flue exit

from roof or

b) as high as the ridge

1000mm above top of opening

Terminal

Flue

Vertical

The vertical measurement is the lowest from either the point of discharge or 150mm above insulation.

Measurement

150mm

max

Insulation

Horizontal

Adjacent

Building

150mm

minimum

225mm

minimum

Constructional Hearth

840mm minimum

2. HEARTH DIMENSIONS

150mm

minimum

Constructional Hearth

840mm minimum

150mm

minimum

PR7205

3.1 The appliance must stand on a non-combustible constructional hearth which is at least 125mm thick with the minimum dimensions as shown in diagram.

3.2 If this appliance can be installed in an elevated setting it is recommended to increase the 225mm hearth depth to safely contain any falling logs or embers. The higher the appliance is installed the deeper the hearth should be to avoid scorched floor coverings.

3.3 The building must have a suitable load-bearing capacity for the hearth and appliance. Consult a structural engineer

for advice before proceeding.

3.4 When fitting into an existing hearth check that the hearth complies with current construction regulations and is at least the minimum sizes shown.

3.5 If there is no existing fireplace or chimney it is possible to construct a suitable non-combustible housing and hearth setting. The flue must be installed in accordance with all local and national regulations and current rules in force.

3.6 Check if adding a new chimney to your property requires planning permission.

SITE REQUIREMENTS

3. WALLS NEXT TO A HEARTH

Solid, non-combustible material e.g. masonry or concrete

150mm

minimum

Thickness W

150mm

minimum

PR7204

Position of Appliance & Hearth in relation to walls Requirement for the walls

Distance of hearth from wall

'C'

0mm 0mm - 50mm 200mm Height of appliance + 300mm

0mm 51mm - 300mm 75mm

0 - 150mm 150mm + 75mm 1200mm

150mm + 300mm + No Minimum Requirement

Suitable clearance should be allowed around the stove to enable the correct fitting and maintenance of the appliance.

Any clearances should be confirmed by making a site survey and a physical check of wall thickness and dimensions.

Distance of Appliance to wall Min thickness of Wall

'W'

Min height of wall

'H'

1200mm from the hearth (take largest

dimension)

Model

Kensal 20

Kensal 33

Kensal 40

Kensal 40SL

Kensal 60

PRE-INSTALLATION CHECKS

1. FLUE

Kensal 20

Kensal 33

Kensal 40

Kensal 40SL

Kensal 60

Without liner system

round (diameter)

Flue/Chimney Size

Flue/Chimney

minimum height*

* When measured from the top of the flue, with no horizontal sections and a maximum of 4 bends with angles of less than 45°

‡ May be 125mm (5”) if burning low volatiles (smokeless) fuels approved for use in Smoke Control Areas.

See web site http://uksmokecontrolareas.co.uk for more information about approved fuels.

Without liner system (square)

minimum dimension

With liner or factory made system

installed in accordance with manufacturers instructions

(diameter)

mm 150 150 150 150 180

inch 6 6 6 6 7

mm 135 135 135 135 165

inch 51/

mm ‡150 150 150 150 180

inch ‡6 6 6 6 7

m 4 4 4 4 4

m 13 13 13 13 13

51/

2. VENTILATION

2.1 Additional ventilation could be required to suit the requirements of Building Regulations. This must be provided using a permanently open air vent, of the size listed, which is positioned so that it is not liable to be blocked both inside and outside the building.

2.2 The appliance will require additional ventilation as listed*:

A Building design permeability greater than 5.0m³ (h.m²). Additional ventilation is required.

B Building design permeability less than 5.0m³ (h.m²). Additional ventilation is required.

51/

61/

Model

Kensal 20

Kensal 33

Kensal 40

Kensal 40SL

Kensal 60

A Additional Ventilation

B Additional Ventilation

mm²

cm²

in²

mm²

cm²

in²

Kensal 20

N/R N/R 1650 1100 3300

N/R N/R 16.50 11.00 33.00

N/R N/R 2.66 1.77 5.32

2063 2695 4400 3850 6050

2063 26.95 44.00 38.50 60.50

3.33 4.35 7.10 6.21 9.76

Kensal 33

Kensal 40

Kensal 40SL

Kensal 60

PRE-INSTALLATION CHECKS

2.3 Permanent air vents should be non-adjustable and positioned where they are unlikely to be become blocked.

2.4 If vents open into adjoining rooms or spaces there must be an air vent of at least the same size direct to the outside.

2.5 Site the vents where cold draught is unlikely to cause discomfort. This can be avoided by placing vents near ceilings or close to the appliance, see diagram.

2.6 Extractor fans or cooker hoods must not be placed in the same room or space as this can cause the appliance to emit fumes into the room.

2.7 Increase air supply provisions where a room contains multiple appliances.

2.8 The need for additional ventilation may also be identified during the commissioning procedure and should be provided if needed.

An inadequate air supply to the room is potentially

dangerous.

2.9 If any checks reveal problems do not proceed with the fitting of the appliance until they have been rectified.

* Changes to Document J, England & Wales, from 01/10/2010

INSTALLATION INSTRUCTIONS

LEGAL REQUIREMENTS

Before installation and/or use of this appliance please read these instructions carefully to ensure that all requirements are fully understood.

The appliance must be fitted by a registered installer*, or approved by your local building control officer.

It is very important to understand the requirements of the national Building Regulations† and standards‡, along with any local regulations and working practices that may apply. Should any conflict occur between these instructions and these regulations then the regulations must apply.

Your local Building Control Office can advise regarding the requirements of the regulations.

The appliance must be fitted by a registered installer* or approved by your local building control officer.

Works must be carried out with care to meet the requirements of Health and Safety** and comply with the Health and Safety rules**, and any new regulations introduced during the lifetime of these instructions. Particular attention should be drawn to:

—Handling: The appliance is heavy. Adequate facilities

must be available for loading, unloading and on site handling.

—Fire Cement: Some fire cement is caustic and must not

come into contact with the skin. Protective gloves must be worn. Wash hands thoroughly with plenty of water after contact with skin.

—Asbestos: This appliance contains no asbestos. If there

is the possibility of disturbing any asbestos in the course of installation seek specialist guidance and use appropriate equipment.

—Metal Parts: Take care when installing or servicing the

stove to avoid personal injury.

1.1 Take care when installing the appliance. Careless

handling and use of tools can damage the finish and/or area.

Choose top or rear flue exit, Diagram 1.

Hexagonal Bolts

Top

—Fit flue collar and blanking plate to suit

—Attach flue collar to top or rear with hexagonal bolts, see

Diagram 1

—Seal with fire cement

—Secure blanking plate with hexagonal bolts, Diagram 2

PR8007

Rear

Hexagonal Nuts

& Washer

PR8008

Hexagonal Nuts

& Washer

PR8008

A faulty installation can cause danger to the inhabitants and structure of the building.

For users of this appliance:

Your building insurance company may require you to inform them that a new heating appliance has been installed on your property. Check that your cover is still valid after installing the appliance

1. INSTALLING THE APPLIANCE

Each installation is unique to the property so it is not possible to give details to suit every setting. The installation must comply with Building Regulations † and be made using best practice construction methods.

Many fireplace openings have a supporting lintel. Do not remove without supporting the remaining structure of the building. Do not support the structure with the appliance or the flue system.

1.1 Take care when installing the appliance. Careless

handling and use of tools can damage the finish and/or area.

1.2 Top flue pipe installation:

—Lift appliance into place, taking care not to damage

hearth finish.

—Level appliance using adjustable bolts (see Picture 1).

—Connect appliance to the chimney using flue pipe.

—Secure with self tapping screw.

—Seal the connecting joints.

†

England and Wales – Document J / Scotland - Part F/

Document J (Republic of Ireland only) ‡

BS 8303, BS 6461, BS 7566

*Registered on the Competent Persons Scheme (GB only)

see page 26 / INFO (Republic of Ireland).

**Health and Safety at Work Act 1974

INSTALLATION INSTRUCTIONS

The Flue must be installed in accordance with

manufacturers instructions.

AR8009

The Flue must be installed in accordance with

manufacturers instructions.

Self Tapping Screw

Tee

Size Part No

5” 4516

6” 4616

600mm minimum

1000mm maximum

unsupportable weight

Flue Pipe 915mm (3ft)

Size Part No 5” 4502 6” 4602

Self Tapping Screw

Seal Flue Collar With Fire Cement

PR7628

To chimney connection as detailed in building regulations

135° Elbow

Size Part No 5” 4512 6” 4612

Flue Pipe 915mm (3ft)

Size Part No 5” 4502 6” 4602

600mm minimum

1000mm maximum

unsupportable weight

2. REMOVAL OF THE LOG GUARD

2.1 To remove the log guard:

Cap

Seal Collar with Fire Cement

PR7626

To chimney connection as detailed in building regulations

Elbow

Size Part No 5” 4512 6” 4612

Flue Pipe 915mm (3ft)

Size Part No 5” 4502 6” 4602

PR7627

PR7629

1.3 Rear flue pipe installation:

—Insert a tee into the flue collar.

The tee piece is used as cleaning access.

—Lift appliance into position, taking care not to damage

the hearth finish.

—Level using adjustable bolts (see Picture 1).

—Secure with self tapping screw.

—Seal the connecting joints.

Do not use a 90˚ elbow to make this connection.

—Lift log guard clear of the supporting brackets.

—Rotate to clear the sides of the door opening.

Do not use appliance without the log guard in position.

3. FITTING AND REMOVAL OF THE FIREBRICKS

3.1 Remove the firebricks as part of the routine maintenance. This can be carried out without the use of tools.

3.2 Allow the appliance to cool fully before removing firebricks.

3.3 Take care when handling, as bricks can become fragile after use. Life span depends on the type of fuels burnt and the level of use.

Replace damaged bricks as soon as possible.

INSTALLATION INSTRUCTIONS

3.4 To remove the side bricks:

Slide the first brick up until it touches the baffle support pin

Remove the lower brick before removing the top brick (and

middle bricks if fitted with 6).

See diagram, 8.

PR7617

Front

PR7076

IMPORTANT

Remove and clean the baffle system to ensure the flue ways

are clear of soot and debris and to ensure the safe and efficient operation of the stove

Frequency of cleaning depends on the operating conditions

Replace any damaged baffles immediately

DO NOT MODIFY THE BAFFLE SYSTEM

4. FITTING AND REMOVAL OF THE BAFFLES

4.1 The appliance is fitted with a baffle in the top of the firebox to maintain efficient combustion.

Allow the appliance to cool fully before removing baffle

system

Remove the Log Guard from the appliance to give access to

the firebox

To Remove the baffle:

Lift the baffle plate to clear the support pin

5. FITTING (OPTIONAL) MULTI-FUEL KIT TO WOOD KENSAL 33/40

Kensal 33 kit - FR-K7108 fits product: RF-KEN33W/RF-KEN33WLC Kensal 40 kit – RF-K7111CE fits product: RF-KEN40W/RF-KEN40WLC

5.1 Fit the optional multi-fuel kit to enable the burning of manufactured smokeless fuels as listed in the User Instructions.

Centre Grate

Operating Rod

Lock Nut

Operating Knob

Main Grate

Door Seal

Fixing Bolts

Support Pin

Rotate it and slide it out through the front

Replace in reverse order

PR7214

Kensal 20/33/40

Ashpan

Ashpan Tool

Operating Tool

PR7207

INSTALLATION INSTRUCTIONS

5.2 To fit the multi-fuel kit:

Remove the log retainer if fitted.

Remove the fire bricks (if previously fitted) from above steel

grate support rails that are fixed to the side of the stove firebox

Remove the blanking bolt fitted in the grate operating rod

hole on the front of the appliance

(Near the lower left-hand corner of the door)

Place the main grate into place on the steel runners Ensure that the grate sits flat and locates in the fixing slots in

the supports.

Refit the firebricks above the grate

Fit the operating rod to the centre grate after removing the

operating knob and nut from the end of the rod

Feed the operating rod through the hole in the front of the

firebox from the inside whilst dropping the centre grate into position in the main grate

Refit the operating knob and lock into position with the nut

Refit the log retainer

Place the ashpan under the grate.

Fit the additional door seal to the back of the door as

detailed

Fix the additional seal to the back of the door using the

fixing bolts to replace the air control cover

The seal should line-up with the front of the main grate.

5.3 Check that the door closes correctly.

COMMISSIONING

1.1 To commission:

—Replace the baffle and log guard.

—Check the door alignment and catch operation and

adjust if required (see Installation Instructions, Section 5).

—Check the soundness of door seals, castings and joints.

—Check the operation of the air controls.

1.2 Now carry out a final smoke draw test:

—Warm the flue with a blowlamp, or similar, for about 10

minutes.

—Place a smoke pellet on the centre of the grate, with the

air controls open.

—Close the door. Smoke should now be drawn up the flue

and be seen to exit from the flue terminal.

—Complete test with all doors and windows closed in the

room where the appliance is fitted.

—If there are any extractor fans in adjacent rooms the test

must be repeated with the fans running on maximum and with interconnecting doors open.

—Explain the cleaning and routine maintenance

requirements.

—Explain the requirement to use a suitable fireguard

when children, elderly or infirm persons are near the appliance.

—Record retailer/supplier and installer details in

Appliance Commissioning Checklist (page 3,

Instructions for Use).

—Record serial number in Appliance Commissioning

Checklist (page 3, Instructions for Use).

This number is required when ordering spare parts and

making warranty claims.

—Give this instruction manual to the customer.

Organisations authorised to certify competence in the installation of domestic solid fuel appliances (Competent Persons Scheme):

—Check the effect of ceiling fans during the test.

If the test fails, re-check the suitability of the flue system

and ventilation. An inadequate air supply to the room is potentially dangerous.

—Light the appliance and slowly increase the temperature.

—Ensure no combustion products enter the room.

—Open the main fire door when the appliance reaches

operating temperature and carry out a spillage test with

a smoke match or pellet around the door opening.

1.3 If excessive spillage occurs allow the appliance to cool and re-check the flue system and ventilation.

1.4 Finally:

—Explain to the user the safe operation of the

appliance, use of the controls and the importance of only using suitable fuels.

—All open flued appliances can be affected

by temporary atmospheric conditions which may

allow fumes to enter the house. Because of this it is

recommended that an electronic carbon monoxide detector conforming to BSEN50291 be fitted and maintained.

aPHC - Association of Plumbing and Heating Contractors (Certification) Ltd. www.aphc.co.uk

BESCA - Building Engineering Services Competence Accreditation Ltd. www.besca.org.uk

HETAS - Heating Equipment Testing and Approval Scheme Ltd. www.hetas.co.uk

NAPIT - National Association of Professional Inspectors and Testers Ltd. www.napit.org.uk

NICEIC - NICEIC Group Ltd. www.niceic.org.uk

HETAS Approved Chimney Sweeps:

NACS - The National Association of Chimney Sweeps www.chimneyworks.co.uk

APICS - The Association of Master Chimney Sweeps Ltd. www.apics.org

The Guild of Master Chimney Sweeps guildofmasterchimneysweeps.co.uk

MAINTENANCE and SERVICING

For a complete list of spare parts and accessories contact your

Redfyre dealer or call 01392 444070

1. ANNUAL SERVICE

1.1 At the end of the heating season strip, inspect and clean the appliance as detailed:

Allow appliance to cool

Remove all of the following internal parts; baffle, firebricks,

complete grate, and ash pan. For Multi fuel versions remove the complete grate and ash pan.

See sections 5 and 6 on how to remove the baffles and

firebricks. Take care handling firebricks, as they can become fragile after a period of use.

Vacuum clean any remaining ash and debris from the inside

of the appliance.

Stovax offer a filter/collection attachment for your vacuum

cleaner to protect it from fire ash. Ash Clean (Stovax Part No. 2091).

Clean the internal surfaces of the appliance using a wire

brush and scraper as required

Vacuum and brush the resulting debris from the appliance.

Clean the grate parts with a wire brush, and check the parts

for any damage

Replace any damaged parts

Check and clean the firebricks with a soft brush Replace broken bricks Some surface damage will occur during use. The life of

the bricks will depend on the type of fuels burnt and the level of use. Damaged bricks should be replaced as soon as possible.

Re-fit cleaned internal parts

Remove the glass from the door, See section 7 page 20, and

discard all old rope seals

Remove the door rope seal from the outer edge of the door

and clean the old glue from the door sealing rope groove

Clean the door glass using Stovax Glass cleaner and a

soft cloth. Do not use abrasive cleaners on glass.

• Lightly oil the door catch mechanism and hinge pins Avoid getting oil onto the door seals and glass.

To refresh painted finishes use Stovax Thermolac paint.

1.2 Use genuine Stovax replacement parts to keep your appliance in safe and efficient working order. Your local Stovax dealer can provide you with the parts you require.

This is a list of the maintenance products you may need to use

Task Product name

Stove glass cleaner 500ml

Glass cleaning

Preventing buildup of creosote in flue

Sealing flue pipe joints

Re-painting

Cleaning matt black Appliances

Protecting your hands

Door sealing rope

Glass sealing tape

(wipe on)

Stove glass cleaner (spray on)

Protector (15 sachets) 7002

Protector (1kg tub) 7025

Fire Cement (500g tub) 2020

Fire Cement (600g cartridge) 2021

Thermolac Black (400ml aerosol)

Thermolac Black (200ml brush-on)

Colloidal black (85ml) 7000

Heat resistant leather gloves 4008

14mm Black rope seal (handy pack)

14mm Black rope seal (25m reel)

3mm Black rope seal (handy pack)

3mm Black rope seal (25m reel)

Stovax Code

Number

4111

4103

2019

2057

5000

4670

4975

4974

Do not use acidic cleaners on printed glass.

Replace the glass edge seal with new and re-fit the glass into

place in the door

Fit new door rope seal, gluing it in place with Stovax

Thermic Seal rope adhesive

Press the new door sealing rope into the locating groove,

placing the joint in the middle of the lower edge of the door.

When fitting new door seals, close the appliance door and

leave for at least 12 hours before using. This allows the adhesive to fully bond to the seal before use.

Thermic seal glue (50ml bottle) 5037

Soft rope 10mm diameter 4965

Ash Clean Vacuum Cleaner Attachment 2091

These products, available from your local Stovax dealer,

along with regular maintenance and use of correct fuels, will keep your appliance in the best possible condition.

1.3 If you require more information about Stovax group products visit our web site www.stovax.com

MAINTENANCE and SERVICING

1.4 Using the appliance for the first time:

• Burn at a low output for the first day of use This allows the seals, fixing glues and paint to fully cure.

1.5 During this time the appliance may give off some unpleasant odours:

• Keep the room well ventilated to avoid a build-up of

fumes.

1.6 Your Stovax dealer can carry out service and maintenance.

2. REMOVAL OF THE LOG GUARD

2.1 To remove the log guard:

—Lift log guard clear of the supporting brackets.

—Rotate to clear the sides of the door opening.

Do not use appliance without the log guard in position.

3. FITTING AND REMOVAL OF THE FIREBRICKS

3.1 See Section 3 Fitting & Removal of Firebricks in Installation section.

Lay the door face down on a soft flat surface, to protect the

paintwork and glass

Remove the glass clip fixing screws The old glass can then

be lifted clear of the door. (Note how the 3mm sealing rope is placed between the glass and the door.) Dispose of the old glass safely.

Clean and re-paint the rear of the door if required Clean the screws with light oil and coat with high

temperature anti-seize grease, this will aid future removal.

• Fit a new sealing rope between the new glass and the

door, and place the glass into position in the door

Place the glass fixing clips in to position and re-fix with the

clean fixing screws, tighten the screws evenly until the clips hold the glass

Do not over tighten the clips as this could break the glass.

Single Door

Fixing Screws (x4)

Fixing Clips (x4)

Glass

4. FITTING AND REMOVAL OF BAFFLE

4.1 See Installation Instructions, Section 4.

4.2 It is important to remove and clean the baffle system to ensure the flue ways are clear of soot and debris and to ensure the safe, efficient operation of the stove. The frequency of cleaning depends on the stove operating conditions.

4.3 The baffle system is designed to give safe and efficient operation of the stove. Replace any damaged baffles immediately.

4.4 Do not modify the baffle system

5. FITTING (OPTIONAL) MULTI-FUEL KIT TO WOOD KENSAL 33/40

3.1 See Section 5 Fitting Optional Multi-fuel kit to Wood Kensal 33/40 in Installation section.

6. FITTING A NEW DOOR GLASS

6.1 To maintain the safe use of your appliance you may need to replace a damaged door glass. To complete this operation:

Remove the door, by opening, removing the hinge pins and

lifting the door free of the hinge blocks

Glass Seal

Door

PR7618

Double Door

Fixing Screws (x12)

Fixing Clips (x4)

Fixing Clip Long (x2)

Glass (x2)

Glass Seal (3mm)

Door (x2)

PR7619

MAINTENANCE and SERVICING

6.2 Fit only original Stovax ceramic glass, which is suitable to use in high temperature applications.

6.3 Using the appliance with a damaged door glass could cause dangerous fumes to enter the room, or the appliance to over fire, resulting in damage.

7. FITTING A NEW DOOR SEAL

7.1 To maintain the safe use of your appliance you need to replace damaged or worn door sealing rope. To complete this operation:

Remove the door from the appliance, by opening, removing

the hinge pins and lifting the door free of the hinge blocks

Lay the door face down on a soft flat surface, to protect the

paintwork and glass

Lay the door face down on a soft flat surface, to protect the

paintwork and glass

Remove the old rope and scrape old glue from the locating

groove

Clean the locating groove with a clean dry cloth to remove

all old dust and debris.

Squeeze a generous bead of fresh Stovax Thermic Seal glue

into the rope locating groove

Double Door

7.2 Using the appliance with a damaged door seal can cause dangerous fumes to enter the room, or the appliance to over fire, resulting in damage.

Seal 14mm

Seal 10mm x 2mm

PR7621

8. ADJUSTING DOOR HINGES

8.1 To maintain the safe use of your stove, you may need to adjust the door hinges to ensure safe correct closing of the door. Complete this operation as follows.

Open the door to give access to the fixed part of the door

hinge as shown

Press the new Stovax rope into the locating groove, placing

the joint in the middle of the lower edge of the door

Refit the door and close the door to apply pressure to the

new rope

Leave the appliance closed for at least 12 hours before

lighting the appliance and using at a low output for approximately one day

Single Door

Joint

Seal 14mm

PR7620

Fixing Nut Lock Nut

PR7087

Use a 19mm A/F spanner loosen the fixing nuts

Reposition the hinge blocks to achieve a correct fit

Tighten the fixing screws

8.2 This may require a trial and error approach to find the correct position.

PR7622

M6 x 20 Hex HD

SS14 5"

Flue Collar

Screw

BASIC SPARE PARTS LIST

Screw

SM15

PRODUCT CODE

RF - KEN20MA

RF - KEN33MA

RF- KEN33MLCA

M610WASH

Data Plate

Blanking Plate

SS13

M6 Nut

Washer

M6 x 10 Hex HD

M6 Nut

SM90

M6 x 15 Hex HD

Screw

Grate

SM36 KENSAL 20

K3.27

Clean Burn Chamber

55.53CE KENSAL 33

K5.27

Ashpan

SMN28 KENSAL 20

FOR KENSAL 20 33 MF

55.28 KENSAL 33

SM55

Side Fire Brick

SMN37

M6 x 75 Coach Bolt

Centre Grate

SM19

Log Guard

SMN25 KENSAL 20

S5.25 KENSAL 33

SM63

M6 Nut

Door Assembly

KEN 20DR

KEN 33DR

SMN31 KENSAL 20

55.24CE KENSAL 33 Baffle

SMN26 KENSAL 20

Airwash Deflector

55.11 KENSAL 33

SMN11 KENSAL 20

M6 Nut

55.26 KENSAL 33

Washer

Airwash Duct

55.12 KENSAL 33

SMN12 KENSAL 20

SMN30 KENSAL 20

Airwash Control Slider

SMN35

S5.30 KENSAL 33

M6 NUT

SMN34

M12 Lock Nut

Hinge Pin

SM10 SM18

RF.20

KEN20DS

KEN33DS

BASIC SPARE PARTS LIST

KENSAL 20 MF

Part No. Description Casting/

Drawing No.

FA0012

FA9017

GL0233

K3.27

KEN20DR

KEN20DS

RF.20

RF.7

RF20.4

SM10

SM15

SM16

SM17.1A

SM18

SM19

SM21

SM29

SM55

SM63

SMN11

SMN12

SMN25

SMN26

SMN28

SMN30

SMN31

SMN34

SMN35

SMN36

SMN37

SS13

SS14

Roll Pin 3mm x 18mm PT-F454M318.

B1000

Door Spring N/A

Door Glass N/A

Kensal 3 Clean Burn

CA7238

Baffle Air Duct

Kensal 20 Door Set MEC7756

Kensal 20 Mid Door Seal MEC7835

Kensal Hinge Pin 6 x 50mm

Kensal Door Knob CA7247

Kensal 20 Door Slider CA7234

Door Hinge Block MEC7001

Medium Secondary Air Cover ME7027

Glass Clip RA7019

Door Spindle MEC7171

Hinge Block Stud FA7000

Air Duct Coach Bolt M6 x 75 N/A

Hinge Block Locking Nut M12 N/A

Glass Clamp Screw N/A

Ashpan Handle RA7025

Inset Riddling Tool N/A

Secondary Air Duct MEC7031

Secondary Air Deflector RA7116

Log Guard CA7031

Clean Burn Baffle RA7117

Ashpan MEC7036

Air Slider MEC7032

Wood Stove- Firebrick CE7016

Cast Riddling Knob ME7294

Riddling Grate Operating Rod RA7182

Main Grate Multi-fuel CA7049

Multi-fuel Centre Grate CA7050

Blanking Plate MEC7026

Flue Collar MEC7025

KENSAL 33 WB

Part No. Description Casting/

FA0012

FA9017

GL0234

K5.27

Roll Pin 3mm x 18mm PT-F454M318.

Door Spring N/A

Door Glass N/A

Kensal 5 Clean Burn

Baffle Air Duct

KEN33DR

KEN33DS

RF.20

RF.7

RF33.4

S5.11

Kensal 33 Door Set MEC7754

Kensal 33 Mid Door Seal MEC7836

Kensal Hinge Pin 6 x 50mm

Kensal Door Knob CA7247

Kensal 33 Door Slider CA7231

Secondary Air Duct MEC7083

S5.12 Secondary Air Deflector RA7240

S5.24CE Wood Stove CE Fire brick CE7124

S5.25 Log Guard CA7065

S5.26 Clean Burn Baffle RA7239

SM10

SM15

SM16

SM17.1A

SM18

SM19

SM21

SM29

SS13

SS14

SS30

Door Hinge Block MEC7001

Medium Secondary Air Cover ME7027

Glass Clip RA7019

Door Spindle MEC7171

Hinge Block Stud FA7000

Air Duct Coach Bolt M6 x 75 N/A

Hinge Block Locking Nut M12 N/A

Glass Clamp Screw N/A

Blanking Plate MEC7026

Flue Collar MEC7025

Redfyre RF-KEN20M, RF-KEN33M, RF-KEN33W, RF-KEN33WLC, RF-KEN33MLC Installation and Use Instruction

Specifications and Main Features

Frequently Asked Questions

User Manual