Redfyre Classic Range Cooker Gas Installation Guide

Classic Range Cooker

Gas

Instructions for

Installation and Servicing

For use in GB, IE (Great Britain and Eire)

PR0721 Issue 3 (November 2006)

IMPORTANT

The front casing of this appliance will become hot whilst in operation, it is therefore recommended that a suitable guard should be

used for the protection of young children, the elderly or infirm.

Please read these Instructions carefully before installation or use.

Keep them in a safe place for future reference and when servicing the cooker.

The commissioning sheet found at the front of these instructions should be completed by the Installer.

CONTENTS

Appliance Commissioning Checklist 3 Technical Specification 4

SITE REQUIREMENTS 6

Flue and Chimney Requirements 6

Gas Supply 6

Ventilation 6

Appliance Location 6

INSTALLATION 8

Programmer Upgrade 8

Safety Precautions 8

Boiler Connections 8

Installation of the Appliance 9

Lighting the Burner 10

COMMISSIONING 11

SERVICING / FAULT FINDING 12

Servicing Requirements 12

Fault Finding Charts 12/13

REPLACING PARTS 14

General 14

Burner Removal 14

Main Burner 15

Pilot Unit 15

Ignition Lead 15

Piezo 16

Gas Valve 16

Magnetic Safety Valve 16

Changing Between Gas Types 17

Short Spares List 18

Service Records 19

FLUE CHECK PASS FAIL

1. Flue is correct for appliance

2. Flue flow test

3. Spillage test

GAS CHECK

1. Gas soundness & let by test

2. Standing pressure test mb

3. Appliance working pressure (on High Setting) mb

NB All other gas appliances must be operating on full

4. Gas rate m3/h

5. Does ventilation meet appliance requirements

APPLIANCE COMMISSIONING CHECKLIST

Dealer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contact No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Date of Purchase. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Model No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Serial No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Gas Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation Company. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engineer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contact No.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Corgi Reg No.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Date of Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

IMPORTANT NOTICE

Explain the operation of the appliance to the end user, hand the completed instructions to them for safe keeping,

as the information will be required when making any guaranteed claims.

DEALER AND INSTALLER INFORMATION

TECHNICAL SPECIFICATION

COVERING THE FOLLOWING MODELS

CRX12000 CRX42000 CRX12500 CRX42500

MODEL

COUNTRYINJECTOR

5x1.35mm N/A 2 GB, IE

GB, IE

N/A

1.5 kW

5x0.77mm

5x1.35mm

5x0.77mm

Inlet HIGH LOW

GAS TYPE

GAS

CAT.

OUTPUT

water

NoX

Class

B/P

High

mbar

5.3

mbar

0.7

mbar

8.00 kW

0.755 m3/h

2.5 kW

0.236 m3/h

2.5 kW

0.092 m3/h

2.5 kW

0.236 m3/h

2.5 kW

0.092 m3/h

8.00 kW

0.295 m3/h

8.00 kW

0.755 m3/h

8.00 kW

0.295 m3/h

17.8

mbar

2.0

mbar

0.7

mbar

2.0

mbar

5.3

mbar

17.8

mbar

B/P

Low

APP

CAT.

PRESSURE INPUT

11AS

I3P

I2H

I3P

CLASSIC

Natural Gas

G20

LPG Propane

G31

Natural Gas

G20

LPG Propane

G31

CLASSIC

LPG

CLASSIC

DHW NG

CLASSIC

DHW LPG

Flue Size = 102mm diameter (4”)ø Efficiency class 2 Weight = 397kg Gas Inlet Connection Size = 15mmø

Minimum flue specification T180 / N2 / 0 / D / 1

Maximum flue temperature NG 152°C LPG 162°C

PACKING CHECKLIST

Description

Wire cooking shelf x3

Hob removal tool

Heat sheild / tray

Full baking tray

Half baking tray

Full trivet

Half trivet

Hotplate toast rack

Gas flue shroud

Gas flue shroud filler plate

Gas flue break

Gas secondary supply pipe

Gas primary supply pipe

8mm to 15mm compression 90° elbow

Plinth cover plate assembly

Towel rail

Towel rail bracket left

Towel rail bracket right

TECHNICAL SPECIFICATION

633

355

296

413

1007

120

472

732

982

905

109

1386

723

ø102

Domestic Hot Water Connections 1” BSP

Size of Hotplates = 346mm diameter Size of Main Oven = d. 507mm x w. 384mm x h. 310mm Size of Warming Oven = d. 507mm x w. 384mm x h. 310mm

1.5 The chimney should be swept immediately prior to the installation of the appliance. However, where it can be seen that the chimney is clean and unobstructed throughout its entire length, it need not be swept.

NOTE: If it is intended to install this appliance into an existing masonry fireplace, a 4" (100mm) liner MUST be used.

2.1 Before installation, ensure that the local distribution conditions (identification of the type of gas and pressure) and the adjustment of the appliance are compatible.

2.2 Ensure that the gas supply is capable of delivering the required amount of gas and is in accordance with the rules in force.

2.3 An isolation device must be fitted into the gas supply to aid future servicing.

3.1 This appliance has a rated input of 8Kw and therefore requires 5cm2 of purpose provided permanent ventilation. PLEASE REFER TO LOCAL AND NATIONAL CODES OF

PRACTICE FOR VENTILATION REQUIREMENTS.

4.1 This cooker must stand on a surface capable of supporting the weight of the cooker, the minimum sizes are shown in diagram 2A.

4.2 This appliance must not be installed in a room that contains a bath or shower.

3. VENTILATION

2. GAS SUPPLY

INSTALLATION INSTRUCTIONS

SITE REQUIREMENTS

WHEN INSTALLING A FLUE SYSTEM PLEASE REFER TO THE MANUFACTURERS INSTRUCTIONS.

Due to the recent changes to European chimney standards, new flue’s and chimney’s are now described by their temperature, pressure and resistance to corrosion, condensation and fire. To assist in identifying the correct flue system, the minimum flue specification is shown in the technical specification on page 8. Existing chimney’s are not covered by this system.

1.1 The chimney or flue system must comply with the rules in force, and must be 100mm (4") in diameter. Suitable systems are:

a) Flexible liner which must be continuous from the

appliance spigot to the roof terminal. b) Single or twin wall rigid flue pipe. Both the above systems must be constructed to BS715.

1.2 The cooker should be connected to the flue system by rigid single wall stove pipe, preferably black enamelled. The stove pipe should rise at least 400mm before a bend is used which should be no less than 45°.

1.3 The minimum effective height of the flue must be 3 metres (10ft) from the top of the cooker.

Installation with flues in excess of 10M in height is not recommended. Very tall flues are likely to have a high flue pull which can cause problems with oven and hob temperatures and increase running costs.

1.4 The flue must be free from any obstruction. Any damper plates should be removed or secured in the

fully open position and no restrictor plates should be fitted.

1. FLUE AND CHIMNEY REQUIREMENTS

Rain Cap

(Approved for gas use)

Cement Mortar

Plate Clamp

Brick Chimney

Stainless Steel Flexible Flue Liner

Back fill with Vermiculite

Insulation or similar

Bends must be no less than 135°

Vitreous Enamelled Steel or

Stainless Steel with Cleaning

Cover

Seal Liner into Flue Socket with Fire Cement

MIN RISE

BEFORE BEND

=400MM

MIN EFFECTIVE HEIGHT=3M

COVENTIONAL BRICK CHIMNEY WITH LINER

4. APPLIANCE LOCATION

AR1216

+ 14 hidden pages

Redfyre Classic Range Cooker Gas Installation Guide

Specifications and Main Features

Frequently Asked Questions

User Manual