Redarc Redvision TVMS1280 Instruction Manual

Total Vehicle
Management System
TVMS1280
THE REDVISION TOTAL VEHICLE MANAGEMENT SYSTEM
The RedVision Total Vehicle Management System (TVMS) sets an unprecedented level of automation in the recreational vehicle industry by allowing users to control multiple on-board devices with one easy to use system. RedVision acts as a central hub that connects devices and displays vital information for the vehicle and its on-board accessories. RedVision allows the user to turn lights, inverters, water pumps and other loads such as televisions, electric steps and fridges on or off, while displaying water levels, temperature, energy (battery power) consumption and storage*.
WARNINGS & SAFETY INSTRUCTIONS
1. SAVE THESE INSTRUCTIONS - THIS MANUAL CONTAINS IMPORTANT SAFETY INSTRUCTIONS FOR THE REDVISION TOTAL VEHICLE MANAGEMENT SYSTEM (TVMS).
2. DO NOT OPERATE THE SYSTEM UNLESS YOU HAVE READ AND UNDERSTOOD THIS MANUAL AND THE SYSTEM IS INSTALLED AS PER THESE INSTALLATION INSTRUCTIONS. REDARC RECOMMENDS THAT THE SYSTEM BE INSTALLED BY A SUITABLY QUALIFIED PERSON.
1. Risk of explosive gases: Working in the vicinity of a Lead-Acid battery is dangerous. Batteries generate explosive gases during normal operation. For this reason, it is of utmost importance that you follow the instructions each time you use the system.
2. The system should not be used by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they are supervised or have been instructed on how to use the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the system.
3. Do NOT alter or disassemble the system under any circumstances. All services or repairs must be returned to REDARC for repair. Incorrect handling or reassembly may result in a risk of electric shock or fi re and may void the unit warranty.
4. Use of an attachment not recommended or sold by REDARC may result in a risk of fi re, electric shock, or injury to persons.
5. Cable and fuse sizes are specifi ed by various codes and standards which depend on the type of vehicle the system is installed into. Selecting the wrong cable or fuse size could result in harm to the installer or user and/ or damage to the TVMS or other equipment installed in the system. The installer is responsible for ensuring that the correct cable and fuse sizes are used when installing this system.
6. Be extra cautious so as to reduce the risk of dropping a metal tool onto a vehicle battery. Doing so might cause the battery to spark or might short-circuit the battery or other electrical parts that may cause an explosion.
7. Remove personal metal items such as rings, bracelets, necklaces, and watches when working with a lead-acid battery. A lead-acid battery can produce a short-circuit current high enough to weld a ring or the like to metal, causing a severe burn.
SAL.FOR.Instruction Manual.TVMS1280-UM – Version 5
1
*Energy (battery power) consumption and storage
available when used with a REDARC BMS.
8. NEVER SMOKE OR ALLOW A SPARK OR FLAME NEAR A BATTERY AS THESE MAY CAUSE THE BATTERY TO EXPLODE. TO REDUCE THE RISK OF A SPARK NEAR A BATTERY WHEN CONNECTING THE BATTERY INSTALLED IN A VEHICLE TO THE TVMS, ALWAYS DO THE FOLLOWING:
Wire the Output Connector before connecting it to the Distribution Box. During connection of the unit, the Battery Output (positive) must be connected fi rst, followed by the Ground (chassis) terminal. The chassis connection should be made away from the battery and fuel lines. Once all connections are wired to the Output Connector, plug the connector into the Distribution Box.
9. Do not use this product to control safety critical devices or those that could cause harm if operated remotely (for example fume exhaust fans or lifters).
10. Ensure that the Display is not mounted in vehicle head-impact zones. Doing so may result in injury to the driver and/or passenger in the event of an accident.
11. Ensure the Display is not mounted where it may distract the driver of the vehicle. Distracting the driver may result in an accident.
12. Risk of damage to the system. Do NOT connect a load negative (-) to the chassis AND to the applicable negative (-) output channel as this may cause damage to the Distribution Box under some circumstances. Connect to the applicable negative (-) output channel OR a suitable chassis grounding point to avoid damage.
13. Risk of damage to the system. Do NOT connect to the ‘TRC’ socket at the front (240V end) of the inverter as this will cause damage to the RedVision Distribution Box. Connect to the ‘REMOTE’ socket to avoid damage.
1. Do NOT connect computers or IT equipment to the RJ45 ports on the RedVision Distribution Box or Display. Damage may occur.
2. It is recommended to leave the Display connected at all times to the base unit.
3. The Distribution Box may be mounted in any orientation but must be mounted onto a fl at, solid surface using 4 x M6 screws or bolts. Failure to adequately mount the unit, such as using adhesives to mount the unit will result in unreliable operation of the Distribution Box.
4. It is the installer’s responsibility to ensure their installation complies with any applicable legal and regulatory requirements. Within Australia, installers may wish to consult AS/NZS 3001 as one potentially relevant standard.
5. Ensure that the channel and master override dip-switches are turned off after use to prevent accidental operation of the channel / fl attening of either the Starter or Auxiliary battery.
6. The RedVision App and its interactions with RedVision has not been tested on all smartphones available on the market so is not guaranteed to work on all devices. However, the app should work on most phones with
®
Bluetooth
4.0 (or later) running IOS 11. 1 (or later) or Android 7.0 (or later).
7. The Confi gurator App. allows modifi cation to the core system functionality of your RedVision system, only use this App if you have read and fully understand all instructions in this manual.
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CONTENTS
Table of Contents
Warnings & Safety Instructions 1 Features and Benefi ts
1. Introduction
1.1 Kit Contents
1.2 Specifi cations
1.3 Compatible Devices
1.4 Dimensions
2. Installation Guide
2.1 System Layout
2.2 Mounting Instructions
2.3 DC Cable Size Requirements
2.4 Digital I/Os
2.5 Fuses
2.6 Battery & Charger Connection
2.7 Temperature Sensors
4 5 5 6 6 7 9
9 10 14 15 16 18 20
2.8 R-Bus Connection
2.9 Water Level Sensors
2.10 Optional Inverter Connection
3. System Confi guration
3.1 RedVision Confi gurator App.
3.2 Confi gure Charger
3.3 Confi gure Battery Sensor
3.4 Confi gure Distribution Box - Load Disconnect Settings
3.5 Confi gure Distribution Box - Channels
3.6 Confi gure Display - Soft Keys
3.7 Confi gure Display - Home Screen
3.8 Confi gure Display - Status Screen
3.9 Confi gure Display - Temperature Units
4. User Guide
21 23 24 25 25 26 26 27 28 31 32 33 34 35
1.1 The Display
3.2 Fault Display
3.3 The RedVision App
5. Display Drill Template
6. Two Year Product Warranty
35 44 45 48 50
3
FEATURES AND BENEFITS
Why use RedVision?
Integration service provided to OEM’s to make the most of the product and our manufacturing experience
Confi gurable software to meet the specifi cation of different vehicles
Differentiation against lower cost, lower tech, competitors
REDARC reliability, warranty, and after sales service
Customer Benefi ts of RedVision
Modern, user friendly interface
Wireless information and control from mobile device
Easy to understand simple system layout
Feature expandability after sales
• REDARC quality
OEM Benefi ts of RedVision
Feature expandability for vehicle customisation to customer order
Easily up sell value add components such as inverters
Decreased installation time and complexity
Reduced weight and area of components
Improved service and support
Packaged pricing and delivery
Decreased production time
Features
Read up to two temperatures
Read up to six water tanks
View and control inverter*
View battery charging, load, and condition information*
1
2
Switch up to 10 outputs
Fuse up to 10 circuits plus charger circuit
Automate output functionality
Works with a range of REDARC charging systems
*1 When used in conjunction with a REDARC RS Series Inverter.
4
2
*
When used in conjunction with a REDARC Manager.
1 INTRODUCTION
1.1 Kit Contents
Distribution Box (TVMS1280-DB):
Qty Part
1 Distribution box 1 Fuse cover panel (fi tted)
1 Fuse puller tool (fi tted) 1 80A midi fuse
1 Midi fuse holder 2 50A midi fuses (fi tted) 4 Crimp terminals for fuse holder 1 0.5m R-Bus Cable
Display (DISP4300):
Qty Part
1 3m Inverter Remote Cable 1 R-Bus Terminator 2 Temperature Sensors 6 Power cable mating connectors 1 Digital I/O mating connector
1 4.3” Display 1 Optional Mounting Spacer 1 Display Fascia 1 R-Bus Terminator 1 5m R-Bus Cable
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1 INTRODUCTION
1.2 Specifi cations
Compliance
Safety IEC60335
General Specifi cations
Operating Temperature -20°C to 60°C -20°C to 75°C Storage Temperature -40°C to 85°C -40°C to 85°C Dimensions (see pages 7-8) 385 x 138 x 58mm 178 x 108 x 26mm Environemntal Protection IP30 Splash Resistant Product Weight 2.0kg 0.3kg Warranty 2 years
Electrical Specifi cations
Distribution Box Display
System Voltage 12V Maximum Charger Current 40A Maximum Battery Current 80A No. Switched Circuits 5 x 10A Max, 5 x 30A Max
1.3 Compatible Devices
Type REDARC Part
BCDC1220
BCDC1220-IGN
Chargers
BCDC1225D BCDC1240D
Battery Management
Systems
BMS1215S3 BMS1230S2
Number
Device
Connection Wire
N/A Section 2.6
CAN/R-BUS Section 2.8
Relevant section of
this manual
Inverters
R-12-350RS
R-12-700RS R-12-1000RS R-12-1500RS R-12-2000RS R-12-3000RS
REMOTE
Section 2.10
(NOT ‘TRC’)
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1 INTRODUCTION
1.4 Dimensions
Ø11mm
370mm
350mm
385mm
Ø6mm
Ø6mm
71.5mm 80mm
138mm
28mm
27mm
Figure 1.4.1 - Distribution Box Dimensions
7
2.5mm 58mm 66mm
1 INTRODUCTION
18.5mm
178mm
7mm
107.5mm
11mm
96mm
103mm
6mm
91mm 6mm
158mm
156mm
Optional Spacer
11mm
25.5mm 39mm
Ø4.5mm X 4
19mm 15mm
Figure 1.4.2 - Display Dimensions
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2 INSTALLATION GUIDE
2.1 System Layout
Distribution Box
Display
Terminating Resistor
BMS
Water
Level Sensors
Temperature
Sensors
To Ignition
To Alternate Trigger Signals
T-Piece
Small Loads Large Loads
Battery Sensor
FuseFuse
Inverter
Auxiliary Battery
Do not use this product to control safety critical devices or those that could cause harm if operated remotely (for example fume exhaust fans or lifters).
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2 INSTALLATION GUIDE
2.2 Mounting Instructions
The Distribution Box should be mounted as close as possible to the auxiliary battery(s) and Battery Charger to avoid voltage drop.
2.2.1 Mounting the Distribution Box
The Distribution Box may be mounted in any orientation but must be mounted onto a fl at, solid surface using 4 x M6 screws or bolts. Failure to adequately mount the unit, such as using adhesives to mount the unit may result in unreliable operation of the Distribution Box. Ensure clear access to the fuse panel to ensure service of fuses and override of channels can be performed.
4 x M6
±15°
±30°
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2 INSTALLATION GUIDE
2.2.2 Mounting the Display
The Display should be mounted inside the vehicle (Refer to page 48 for a 1:1 cutout template). It is however acceptable to mount the Display in any convenient location, as long as it is protected from harsh environments such as being exposed to rain or severe amounts of dust or full-time direct sunlight.
Spacer
(optional)
Display
4 x M4 or 8G
Bezel
4.2mm Max
8mm Max
Max
3.3mm
Ensure that the Display is not mounted in vehicle head-impact zones. Doing so may result in injury to the driver and/or passenger in the event of an accident. Ensure the Display is not mounted where it may distract the driver of the vehicle. Distracting the driver may result in an accident.
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2 INSTALLATION GUIDE
2.2.3 Removing the Display Fascia
12
2 INSTALLATION GUIDE
Refer to page 48 for a 1:1 cutout template
2.2.4 Flush Mount Drill/Cut Dimensions
164 156
109
NOT TO SCALE
Refer to page 48 for a 1:1 cutout template
45
91
101
132
2.2.5 Surface Mount Drill/Cut Dimensions
156
35
58
24
91
46
NOT TO SCALE
Refer to page 48 for a 1:1 cutout template
Ø45mm
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2 INSTALLATION GUIDE
2.3 DC Cable Size Requirements
2.3.1 Input Wire size
REDARC recommends the installer use cabling between 8-4B&S automotive. Refer to the table below for further information.
Max Cable
Connection Terminal Size
Charger Output &
16 mm² 4B&S 8B&S 6B&S
Ground
Auxiliary Battery
16 mm² 4B&S 6B&S 4B&S
Positive & Ground
2.3.2 Output Wire Diameter Selection
REDARC recommends the installer use suitably rated cable and fuses for the load connected. Refer to the table below for the 10 and 30 amp connector terminal sizes and maximum cable sizes.
Connection Terminal Size Max Cable Size
Size
Cable length
<3M
Cable Length
>3M
10A Circuits 2.5 mm² 6 mm Auto
30A Circuits 6.0 mm² 8B&S
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2 INSTALLATION GUIDE
2.4 Digital I/Os
1
Digital Inputs
2
3
1
2
3
Start Battery Positive
Start Battery Negative
The Distribution Box incorporates 3 digital inputs.
1
The digital inputs,
2
,
and 3, can be confi gured to switch Distribution Box output loads on/off when triggered (for example, to turn off all loads except a fridge when the vehicle ignition is on).
The Start Battery Positive (
) and Start Battery Negative ( ) inputs can be used to monitor and display a voltage from an external source (for example, to display the vehicle’s starter battery voltage).
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